Travis Industries 31 DVI GSB2 Owner's Manual

Direct vent fireplace insert
Table of Contents

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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2014, T.I.
31 DVI
GSB2 Insert
Owner's Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Direct Vent Fireplace Insert
 Masonry or Factory-Built
 Residential or Mobile Home
4140813
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
(Metal) Wood-Burning
Fireplace
www.travisproducts.com
100-01296

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Summary of Contents for Travis Industries 31 DVI GSB2

  • Page 1 This appliance is only for use with the type of gas indicated on the rating plate. A conversion kit is supplied with the appliance. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. Travis Industries, Inc. 12521 Harbour Reach Dr., Mukilteo, WA 98275 www.travisproducts.com  Copyright 2014, T.I.
  • Page 2: Introduction

    Introduction Introduction We welcome you as a new owner of a 31 DVI GSB2 Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over.
  • Page 3: Table Of Contents

    Vent Configurations ..........15   IF WARRANTY SERVICE IS NEEDED: ..34   Vent Connector Removal and Installation ... 16   LP Conversion Instructions ......35 Vent Connector Removal and Installation   (continued) ............17 © Travis Industries 4140813 100-01296...
  • Page 4 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140813 100-01296...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Features

    This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4140813 100-01296...
  • Page 7: Installation Warnings

    Install gas line into the fireplace (do not connect to unit). Position the heater. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Attach the on/off switch. Follow the instructions under "Finalizing the Installation" on page 23. © Travis Industries 4140813 100-01296...
  • Page 8: Top Convection Deflector

    Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4140813 100-01296...
  • Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements

    The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 4140813 100-01296...
  • Page 10: Leveling Bolts

     The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. © Travis Industries 4140813 100-01296...
  • Page 11: Clearances

    The Discovery, Rosario, and Artisan face require re-positioning of the face connector. See the directions below for details. Remove the face connector bracket Re-attach the face connector to the from the heater (on both sides). heater using the forward mounting holes. Face Connector Bracket © Travis Industries 4140813 100-01296...
  • Page 12: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4140813 100-01296...
  • Page 13: Vent Requirements

    Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200330). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm).
  • Page 14: Vent Restrictor

    Position 1 (factory setting). Position 2 Vent Installation Secure the vent to the fireplace insert and termination kit using screws. Inlet (3" 76mm) Exhaust (3" 76mm) 3" (76mm) dia. Gas Liner Duravent Chimney Liner Termination Kit Inlet Exhaust © Travis Industries 4140813 100-01296...
  • Page 15: Vent Location

    Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. This type of installation requires a minimum chimney cross section of 48 square inches. © Travis Industries 4140813 100-01296...
  • Page 16: Vent Connector Removal And Installation

    4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4140813 100-01296...
  • Page 17: Vent Connector Removal And Installation (Continued)

    Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4140813 100-01296...
  • Page 18: Surround Panel Installation

    This keeps the trim tight against the panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4140813 100-01296...
  • Page 19: 1-Piece Surround Panel

    Otherwise, route the power cord behind the panel to the right side (the panel or fireplace may be notched, if required). Installation 1. Attach the mounting brackets as shown below. 2. Attach the surround panel as shown below. © Travis Industries 4140813 100-01296...
  • Page 20: Rheostat Installation

    Attach the wires to the top and bottom posts on one side of the switch. It does not matter which wire is on top. Press the switch into the rectangular mounting hole until it locks into place. © Travis Industries 4140813 100-01296...
  • Page 21: Glass Frame Removal And Installation

    Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4140813 100-01296...
  • Page 22: Glass Frame Removal And Installation (Continued)

    The burner must be correctly positioned before installing the media. Make sure the burner is fully seated and the pilot is properly aligned. See page 35 for details on burner removal. For installation instructions, consult the instructions included with the log, stone, or driftwood. © Travis Industries 4140813 100-01296...
  • Page 23: Steps For Finalizing The Installation

    Battery for Control Panel Lights Battery Holder AA Battery Tray Install the media (and firebacks, if applicable). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4140813 100-01296...
  • Page 24: Air Shutter Adjustment

    The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4140813 100-01296...
  • Page 25: Before You Begin

    This switch turns the rear burner on and off. AA Battery Holder This holder contains 4 AA batteries that allow the fireplace to operate during power outages. Main Burner This switch turns the fireplace burners on and off. © Travis Industries 4140813 100-01296...
  • Page 26: Starting The Heater For The First Time

    The rear portion of the burner may be shut off to lower the heat output and flame size from the burner (this is called the comfort control). Use the comfort control switch to adjust this as desired. COMFORT CONTROL © Travis Industries 4140813 100-01296...
  • Page 27: Adjusting The Flame Height

    Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4140813...
  • Page 28: Normal Operating Sounds

    Power Outages The heater will work if household current (AC power) is disconnected. The batteries inside the battery box will continue to power the heater but the accent light and blower will not operate. © Travis Industries 4140813 100-01296...
  • Page 29: Maintaining Your Heater's Appearance

    9v battery (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. Swing the access door and control cover down to access the controls on the insert. Battery for Control Panel Lights Battery Holder AA Battery Tray © Travis Industries 4140813 100-01296...
  • Page 30: Yearly Service Procedure

    Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency. © Travis Industries 4140813 100-01296...
  • Page 31: Troubleshooting Table

    Covers the Glass Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person.
  • Page 32: Wiring Diagram

    Ground 3.15A FUSE Base Pilot Sensor Integrated Flame Fireplace Detect Control Spark (IFC) Appliance Ground Comfort Control Valve IPI/CPI Switch Green White ON / OFF Black Comfort Control AA Battery Main Burner Switch Tray Switch © Travis Industries 4140813 100-01296...
  • Page 33: Safety Label

    Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4140813 100-01296...
  • Page 34: Burner Assembly

    2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance.
  • Page 35: Lp Conversion Instructions

    Rear Burner Orifice Front Burner Orifice Thread Sealant 15/16" 24mm 1/2" Wrench Orifice ID ORIFICE SIZE (ID) Natural Gas LP (Propane) Front Burner Orifice #50 DMS #58 DMS Rear Burner Orifice #47 DMS #56 DMS © Travis Industries 4140813 100-01296...
  • Page 36 (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). Natural Gas Orifice = .020N (3way) .020N .018N (2way) .018N LP (Propane) Orifce = .014LP .014LP 7/16" Wrench © Travis Industries 4140813 100-01296...
  • Page 37 11. Replace the firebox components. 12. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4140813 100-01296...
  • Page 38 Turning the Fireplace On and Off ....26 Installation Options ..........6 Vent Requirements .......... 13 Installation Warnings .......... 7 Wiring Diagram ..........32 Items Packed with the Face ......7 Yearly Service Procedure ........ 30 Leveling Bolts ........... 10 © Travis Industries 4140813 100-01296...

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