Travis Industries 6015 HO GSR2 Installation Manual

(with screen)
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WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2014, T.I.
6015 HO GSR2
(with screen)
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
4140731
Tested and Listed by
Report # G100866539PRT-001
ANSI Z21.88a-2014
CSA 2.33a-2014
Fireplace
Home
www.travisproducts.com
100-01366

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Summary of Contents for Travis Industries 6015 HO GSR2

  • Page 1 6015 HO GSR2 (with screen) Installation Manual WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Overview This manual details the installation requirements for the 6015 HO GSR2 fireplace. For operating and maintenance instructions, refer to the 6015 HO GSR2 Owner's Manual (part # 100-01367). Listing Details This appliance was listed by Intertek Test Labs to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve.
  • Page 3: Table Of Contents

    Altitude Considerations ............22   Approved Vent ..............22   Vent Installation ...............22   Vertical Pipe Shield ............23 Minimum Vent Pipe Shield – Used for Minimum Vent   Applications Only .............24   Horizontal Termination Exhaust Shield ......25 © Travis Industries 4140731 100-01366...
  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. © Travis Industries 4140731 100-01366...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    1556mm 1" 25mm 34-3/4" 883mm 11-1/4" 286mm 15-3/4" 401mm 10-3/8" 264mm 64-3/4" * 17" * 1645mm * 432mm * * Includes the requisite clearance to framing (1/8" 4mm to rear, 5/8" 16mm to the sides) © Travis Industries 4140731 100-01366...
  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 39). © Travis Industries 4140731 100-01366...
  • Page 8: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4140731 100-01366...
  • Page 9: Fireplace Placement Requirements

    36” (915mm), place the fireplace on a platform 25.625” (651mm) tall. LP MIN VENT APPLICATIONS: Framing opening for LP min vent applications is 72” (1829mm). MAKE SURE TO ACCOMMODATE THE REQUIRED FRAMING OPENING. © Travis Industries 4140731 100-01366...
  • Page 10: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.
  • Page 11: Using A Recessed Fireplace Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.
  • Page 12: Using A Recessed Fireplace With A Recessed Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace.
  • Page 13: Minimum Framing Dimensions - Ng (All Configurations) Or Lp With 36" Rise (Or Greater)

    16-1/2" 420mm Extended (Tile Over) Install Preparing the Vertical Supports for 66” Tall Framing Remove and discard top sections on the vertical supports (use tin snips or pliers to remove). WARNING: Sheet metal edges are sharp. © Travis Industries 4140731 100-01366...
  • Page 14: Minimum Framing Dimensions - Lp With Minimum Vent (24" Rise)

    Minimum Framing Dimensions – LP with Minimum Vent (24” Rise) 72" 1829mm 72" 1829mm 64-3/4" 1645mm 17" 432mm Flush Install 16-1/2" 420mm Extended (Tile Over) Install The fireplace enclosure must be a minimum 72” (1829mm) tall (do not build into the fireplace enclosure) © Travis Industries 4140731 100-01366...
  • Page 15: Nailing Brackets - Extended (Tile Over) Install

    (bend tab down and secure). Secure the fireplace to the framing using the nailing brackets © Travis Industries 4140731 100-01366...
  • Page 16: Nailing Brackets - Flush Install

    Bend the side nailing brackets as shown below. Rotate the bracket on the rivet 180 degrees. Secure the fireplace to the framing using the nailing brackets and vertical drywall support. © Travis Industries 4140731 100-01366...
  • Page 17: Corner Installations

    Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 5/8" (16mm) Clearance Typically 29" 737mm 69" Min. 1753mm © Travis Industries 4140731 100-01366...
  • Page 18: Removing The Front Panel

    The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts. (c) Rotate the front panel down. (d) Remove the front cover. 11/32" Nutdriver/Wrench © Travis Industries 4140731 100-01366...
  • Page 19: Gas Line Requirements

    5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Output pressure Input pressure © Travis Industries 4140731 100-01366...
  • Page 20: Gas Line Location

    Attach the shutoff valve plate to the bottom of the fireplace. Route the gas line to the bottom and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. © Travis Industries 4140731...
  • Page 21: Electrical Connection

    (keep the screws). Attach the junction box to the baseplate (make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. Junction Box Junction Box (from inside fireplace) Baseplate Cover Plate © Travis Industries 4140731 100-01366...
  • Page 22: Vent Requirements

     Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel.  Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4140731 100-01366...
  • Page 23: Vertical Pipe Shield

    Installation (for qualified installers only) Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position. © Travis Industries 4140731 100-01366...
  • Page 24: Minimum Vent Pipe Shield - Used For Minimum Vent Applications Only

    (two 12" sections or one 24" section) 12" Section (required) Approximately 61" to 62" 1550mm to 1575mm Vent height will vary with pipe selection. Approximately 56" Measure vent height 1423mm after placing vent on top of fireplace. © Travis Industries 4140731 100-01366...
  • Page 25: Horizontal Termination Exhaust Shield

    (a) Place the shield on top of the horizontal termination as shown below. (b) Secure the shield to the horizontal termination using three screws as shown below. © Travis Industries 4140731 100-01366...
  • Page 26: Approved Vent Configurations

    (see the illustration below). Screw location indicates restrictor position. In this example, the restrictor is set in position # 4. Tighten the screws to secure the restrictor. (open - stock position) # 1 Back of Firebox © Travis Industries 4140731 100-01366...
  • Page 27: Intake Restrictor

    Position # 3 Follow the directions above for position # 2. Then loosen the four nuts shown to the right (11/32” nutdriver). Then slide the restrictor extension down and re-tighten the nuts. © Travis Industries 4140731 100-01366...
  • Page 28: Diffuser

    Remove the diffuser. 1/4" Nutdriver Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened diffuser plate with the Before (Closed - Stock) screws removed earlier. After (Open) © Travis Industries 4140731 100-01366...
  • Page 29: Minimum Vent Configuration

    Max. 48" (1220mm) Horizontal Section(s) 0 feet Exhaust Restrictor # 0 (removed) LP (Propane) Diffuser Closed (stock) Intake Restrictor # 1 (stock) 24" Rise Min. 3.9" (100mm) Horizontal Section Max. 8' (2.4M) Horizontal Section(s) 3 feet (0.915m) 0 feet © Travis Industries 4140731 100-01366...
  • Page 30: Ng Vent Configurations - Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140731 100-01366...
  • Page 31: Ng Vent Configurations - Horizontal Termination (Min. 30" Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140731 100-01366...
  • Page 32: Lp Vent Configurations - Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140731 100-01366...
  • Page 33: Lp Vent Configurations - Horizontal Termination (Min. 36" Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140731 100-01366...
  • Page 34: Termination Requirements

    Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 4140731 100-01366...
  • Page 35: Hearth Requirements

    A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Drywall Supports Attach the drywall supports as shown below. © Travis Industries 4140731 100-01366...
  • Page 36: Facing Requirements - Flush Install

    4415 = 45.5" 1156mm 261mm 6015 = 61.5" 1563mm below the glass opening (do not place seams on corners of glass, especially the upper corners). Base of Fireplace Do not drill zone © Travis Industries 4140731 100-01366...
  • Page 37: Facing Requirements

    NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). (a) Fiber Board (included with fireplace) 11-1/4" 286mm (b) Drywall (or other combustible) 15-3/4" 401mm (c) Tile (or other non- combustible) 10-3/8" 264mm 61-1/4" 1556mm © Travis Industries 4140731 100-01366...
  • Page 38: Do Not Drill Or Screw Zone

    Make sure screws penetrate no more than ½” (13mm) into the fireplace. Maximum Screw Penetration = 1/2" (long screws will hinder component access) Do not drill screws into this shaded area. Fireplace components are located in this area. © Travis Industries 4140731 100-01366...
  • Page 39: Mantel Requirements

    Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 0” (0mm) from the side of the fireplace).  Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4140731 100-01366...
  • Page 40: Steps For Finalizing The Installation

    5. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers (use a cloth or paper towel). 6. Install the crushed glass (see page 46). 7. Replace the glass frame. © Travis Industries 4140731 100-01366...
  • Page 41: Air Shutter Adjustment

    ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 4140731 100-01366...
  • Page 42: Glass Frame Removal And Installation

    (1/4” wrench). The tool is accessed after removing the screen. NOTE: Replace the tool in this location after use. 1. Remove the concealment cover and place aside. It has two finger holes that aid in removal. © Travis Industries 4140731 100-01366...
  • Page 43 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. © Travis Industries 4140731 100-01366...
  • Page 44: Fireback Installation

    Install the rear fireback. Hold the fireback at an angle while installing to allow it to pass through the firebox opening. Replace the rear fireback clips to secure the rear fireback in place. © Travis Industries 4140731 100-01366...
  • Page 45 Install the right side fireback. Place the fireback in position and replace the fireback clip to secure the right fireback in place. Install the left fireback (see step # 6). © Travis Industries 4140731 100-01366...
  • Page 46: Crushed Glass Installation

    Disperse the crushed glass evenly along the glass tray. Make sure the two air channels are free of crushed glass. Use the glass frame tool (or screwdriver) to clear this area. Make sure the glass is only 1 layer deep on the burner. © Travis Industries 4140731 100-01366...
  • Page 47: Lp Conversion Instructions

    (regulator), torx wrench, and pilot orifice. The burner orifices and burner gaskets are shipped with the appliance. 1. Access the firebox. 2. Remove the glass tray. Remove the 8 screws holding it in place (1/4” nutdriver). © Travis Industries 4140731 100-01366...
  • Page 48 4. Remove the burner support as shown below. It is held in place with 12 screws (1/4” nutdriver) and 4 nuts (11/32” nutdriver). 5. Remove and discard the two NG (stock) manifold covers and orifice gaskets (use 1/4” nutdriver). Install the LP manifold covers included in the owner’s pack. LP Manifold Covers © Travis Industries 4140731 100-01366...
  • Page 49 (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). © Travis Industries 4140731 100-01366...
  • Page 50 10. Replace the remaining firebox components. 11. Replace the glass. 12. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4140731 100-01366...
  • Page 51: Wiring Diagram

    Power 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4140731 100-01366...
  • Page 52: Power Heat Duct Installation

    1. Remove the 4 screws on the power heat duct cover and remove the cover. Remove the 2 screws on the inner cover plate and remove the cover. The power heat duct is now ready to install © Travis Industries 4130710 100-01353...
  • Page 53 Optional Equipment © Travis Industries 4140731 100-01353...
  • Page 54 Vent Firestop ............ 22 Gas Line Requirements ........19 Vent Installation ..........22 Glass Frame Removal and Installation .... 42 Vent Requirements .......... 22 Hearth Requirements ........35 Wiring Diagram ..........51 Heating Specifications ........6 © Travis Industries 4140731 100-01353...

This manual is also suitable for:

3615 ho gsr2

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