Table of Contents
Advertisement
Quick Links
Download this manual
See also:
Owner's Manual
WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.
DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
DO NOT MODIFY THIS APPLIANCE.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This appliance may be installed in
an aftermarket permanently
located, manufactured home (USA
only) or mobile home, where not
prohibited by local codes.
This appliance is only for use
with the type(s) of gas indicated
on the rating plate. A conversion
kit is supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
Copyright 2014, T.I.
$10.00
100-01368
4415 HO GSR2
Fireplace (Aust)
• Direct Vent Fireplace
• Natural Gas or Propane
• Vent Horizontally or Vertically
• Standard Residential
• Mobile Home Approved
Listed by
AS 4553-2008
GMK 10166
IAPMO-R&T OCEANA
Dragon Wholesaling Pty. Ltd.
Unit 4, 16 Lexington Drive
4140521
Bella Vista NSW
Australia 2153
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Travis Industries 4415 HO GSR2
Summary of Contents for Travis Industries 4415 HO GSR2
- Page 1 4415 HO GSR2 Fireplace (Aust) • Direct Vent Fireplace • Natural Gas or Propane • Vent Horizontally or Vertically • Standard Residential • Mobile Home Approved Listed by AS 4553-2008 GMK 10166 IAPMO-R&T OCEANA WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-
Page 2: Overview
Introduction Overview This manual details the installation requirements for the 4415 HO GSR2 fireplace. For operating and maintenance instructions, refer to the 4415 HO GSR2 Owner's Manual (part # 100-01369). © Travis Industries 4140521 100-01368... -
Page 3: Table Of Contents
Vent Configuration: Vertical Termination ....27 Vent Configuration: Horizontal Termination with Vertical Rise ............28 Vent Configuration: Horizontal Termination with Vertical Rise – 8” Vent ........29 Termination Requirements ........30 Hearth Requirements ..........31 © Travis Industries 4140521 100-01368... -
Page 4: Safety Warnings
All other work must be done by a trained technician. Don't modify or replace orifices. The viewing glass should be opened only for conducting service. Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4140521 100-01368... - Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s). SAFETY WARNINGS: ...
-
Page 6: Installation Options
1150mm 34-3/4" 883mm 11-1/4" 286mm 1" 25mm 15-3/4" 401mm 10-3/8" 264mm 48-3/4" * 1239mm * 16-1/2" * 420mm * * Includes the requisite clearance to framing (1/8" 4mm to rear, 5/8" 16mm to the sides) © Travis Industries 4140521 100-01368... -
Page 7: Packing List
Install the vent, gas line and electrical hook-up. Install the drywall. Install the hearth (if applicable). Install the facing (if applicable). Install the mantel (if applicable). Finalize the installation (see page 35). © Travis Industries 4140521 100-01368... -
Page 8: Fireplace Placement Requirements
The base of the fireplace must be a minimum 60” below the room ceiling. The firebox opening is approximately 10.375” (264mm) above the base of the fireplace. For a typical raised fireplace of 36” (915mm), place the fireplace on a platform 25.625” (651mm) tall. © Travis Industries 4140521 100-01368... -
Page 9: Televisions Placed Above The Fireplace
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. -
Page 10: Using A Recessed Fireplace Below A Television
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. -
Page 11: Using A Recessed Fireplace With A Recessed Television
The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. -
Page 12: Minimum Framing Dimensions
Minimum Framing Dimensions 60" 1524mm 60" 1524mm 48-3/4" 1239mm 17" 432mm Flush Install 16-1/2" 420mm Extended (Tile Over) Install The fireplace enclosure must be a minimum 60” tall (do not build into the fireplace enclosure) © Travis Industries 4140521 100-01368... -
Page 13: Nailing Brackets - Extended (Tile Over) Install
(bend tab down and secure). Secure the fireplace to the framing using the nailing brackets © Travis Industries 4140521 100-01368... -
Page 14: Nailing Brackets - Flush Install
Bend the side nailing brackets as shown below. Rotate the bracket on the rivet 180 degrees. Secure the fireplace to the framing using the nailing brackets and vertical drywall support. © Travis Industries 4140521 100-01368... -
Page 15: Corner Installations
Installation (for qualified installers only) Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 5/8" (16mm) Clearance Typically 22-1/2" 572mm 58-1/4" Min. 1480mm © Travis Industries 4140521 100-01368... -
Page 16: Removing The Front Panel
The front cover may be removed to access the components. This is required when relocating the electrical or gas inlet location. To remove the front cover (a) Remove the center nut. (b) Loosen the two outer nuts. (c) Rotate the front panel down. (d) Remove the 11/32" Nutdriver/Wrench front cover. © Travis Industries 4140521 100-01368... -
Page 17: Gas Line Requirements
5/16” i.d. rubber or plastic tubing over the tapered test port. Connect the tubing to the test gauge. WARNING: The brass screw must be tightened after testing to prevent gas leakage. Output pressure Input pressure © Travis Industries 4140521 100-01368... -
Page 18: Gas Line Location
4 screws. Leak-test the gas line to verify all connections are tight. Remove the plastic plug from the base and insert it into the hole on the left side. Left Side Gas Line Location Baseplate Gas Line Location © Travis Industries 4140521 100-01368... -
Page 19: Electrical Connection
(keep the screws). Attach the junction box to the baseplate (make sure all wiring is kept from contacting hot or moving components). Attach the cover plate to the left side. Junction Box Junction Box (from inside fireplace) Baseplate Cover Plate © Travis Industries 4140521 100-01368... -
Page 20: Vent Requirements
Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel. Horizontal sections require non-combustible support every three feet (e.g.: plumbing strap). © Travis Industries 4140521 100-01368... -
Page 21: Vertical Pipe Shield
Installation (for qualified installers only) Vertical Pipe Shield The vertical pipe shield must be bent to a vertical position after the fireplace is in position. © Travis Industries 4140521 100-01368... -
Page 22: Minimum Vent Pipe Shield - Used For Minimum Vent Applications Only
Pipe Shield 1" (25mm) Clearance Secure the pipe shield to the pipe with 4 screws. Make sure shield is level and maintains 1" (25mm) clearance to pipe. 12" Section (required) Approximately 50-3/4" 1290mm © Travis Industries 4140521 100-01368... -
Page 23: Approved Vent Configurations
(see the illustration below). Screw location indicates restrictor position. In this example, the restrictor is set in position # 4. Tighten the screws to secure the restrictor. (open - stock position) # 1 Back of Firebox © Travis Industries 4140521 100-01368... -
Page 24: Intake Restrictor
Position # 3 Follow the directions above for position # 2. Then loosen the four nuts shown to the right (11/32” nutdriver). Then slide the restrictor extension down and re-tighten the nuts. © Travis Industries 4140521 100-01368... -
Page 25: Diffuser
Remove the diffuser. 1/4" Nutdriver Bend the round portion of the diffuser so it is flat (open). DIFFUSER SIDE VIEW Secure the flattened diffuser plate with the Before (Closed - Stock) screws removed earlier. After (Open) © Travis Industries 4140521 100-01368... -
Page 26: Minimum Vent Configuration
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. One 45° elbow may be used on the horizontal run. HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). NG (Natural Gas) -
Page 27: Vent Configuration: Vertical Termination
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140521 100-01368... -
Page 28: Vent Configuration: Horizontal Termination With Vertical Rise
(it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow © Travis Industries 4140521 100-01368... -
Page 29: Vent Configuration: Horizontal Termination With Vertical Rise - 8" Vent
The termination must fall within the shaded area shown in the chart. Use the indicated restrictor positions. Up to 3 elbows (45° or 90°) may be used. Only one horizontal elbow may be used. HINT: Use minimum vent kit “H” (96200332) from Travis Industries (additional vent may be required). 40' (12m) max... -
Page 30: Termination Requirements
Minimum 12” (305mm) above the roof line (for vertical terminations) Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations NOTE: Measure clearances to the nearest edge of the exhaust hood. © Travis Industries 4140521 100-01368... -
Page 31: Hearth Requirements
A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Drywall Supports Attach the drywall supports as shown below. © Travis Industries 4140521 100-01368... -
Page 32: Facing Requirements - Flush Install
4415 = 45.5" 1156mm 261mm 6015 = 61.5" 1563mm below the glass opening (do not place seams on corners of glass, especially the upper corners). Base of Fireplace Do not drill zone © Travis Industries 4140521 100-01368... -
Page 33: Facing Requirements - Extended (Tile Over) Install
NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). (a) Fiber Board (included with fireplace) (b) Drywall (or other 11-1/4" combustible) 286mm (c) Tile (or other non- 15-3/4" combustible) 401mm 10-3/8" 45-1/4" 264mm 1150mm © Travis Industries 4140521 100-01368... -
Page 34: Do Not Drill Or Screw Zone
Make sure screws penetrate no more than ½” (13mm) into the fireplace. Maximum Screw Penetration = 1/2" (long screws will hinder component access) Do not drill screws into this shaded area. Fireplace components are located in this area. © Travis Industries 4140521 100-01368... -
Page 35: Mantel Requirements
Combustible mantel columns (legs) that protrude ¾” (19mm) or less from the glass frame must meet the facing clearances (minimum 0” (0mm) from the side of the fireplace). Non-combustible mantel columns do not have a minimum clearance. © Travis Industries 4140521 100-01368... -
Page 36: Steps For Finalizing The Installation
5. Make sure the accent light bulbs are in place and work correctly. NOTE: Take care to not touch the bulb with your fingers (use a cloth or paper towel). 6. Install the crushed glass (see page 42). 7. Replace the glass frame. © Travis Industries 4140521 100-01368... -
Page 37: Air Shutter Adjustment
ACID WASH WARNING: Make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. © Travis Industries 4140521 100-01368... -
Page 38: Glass Frame Removal And Installation
(1/4” wrench). The tool is accessed after removing the screen. NOTE: Replace the tool in this location after use. 1. Remove the concealment cover and place aside. It has two holes that aid in removal. © Travis Industries 4140521 100-01368... - Page 39 3. Use the glass tool to unlatch the glass frame. Remove the glass frame. The glass frame is held in place with four tabs inserted into four slots at the bottom of the firebox opening. © Travis Industries 4140521 100-01368...
-
Page 40: Fireback Installation
Install the rear fireback. Hold the fireback at an angle while installing to allow it to pass through the firebox opening. Replace the rear fireback clips to secure the rear fireback in place. © Travis Industries 4140521 100-01368... - Page 41 Install the right side fireback. Place the fireback in position and replace the fireback clip to secure the right fireback in place. Install the left fireback (see step # 6). © Travis Industries 4140521 100-01368...
-
Page 42: Crushed Glass Installation
Disperse the crushed glass evenly along the glass tray. Make sure the two air channels are free of crushed glass. Use the glass frame tool (or screwdriver) to clear this area. Make sure the glass is only 1 layer deep on the burner. © Travis Industries 4140521 100-01368... -
Page 43: Lp Conversion Instructions
(regulator), torx wrench, and pilot orifice. The burner orifices and burner gaskets are shipped with the appliance. 1. Access the firebox. 2. Remove the glass tray. Remove the 6 screws holding it in place (1/4” nutdriver). © Travis Industries 4140521 100-01368... - Page 44 4. Remove the burner support as shown below. It is held in place with 6 screws (1/4” nutdriver) and 4 nuts (11/32” nutdriver). 5. Remove and discard the NG (stock) manifold cover and orifice gasket (1/4” nutdriver). Install the LP manifold cover included in the owner’s pack. LP Manifold Cover © Travis Industries 4140521 100-01368...
- Page 45 (a) Use a 7/16” open-end wrench to remove the pilot hood. (b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten). © Travis Industries 4140521 100-01368...
- Page 46 10. Replace the remaining firebox components. 11. Replace the glass. 12. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4140521 100-01368...
-
Page 47: Wiring Diagram
Power 3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Black (4) AA Batteries Battery Box (Manual On/Off) © Travis Industries 4140521 100-01368... -
Page 48: Power Heat Duct Installation
Common (white) (white) Ground Ground (green) (green) 1. Remove the 4 screws on the power heat duct cover and remove the cover. Remove the 2 screws on the outer cover plate and remove the cover. © Travis Industries 4140521 100-01368... - Page 49 Remove the 2 screws on the inner cover plate and remove the cover. Loosen the single screw on the convection cover plate two turns. Rotate the convection cover plate 180˚ (this allows heated air to flow upwards into the power heat duct). © Travis Industries 4140521 100-01368...
- Page 50 Glass Frame Removal and Installation .... 38 Vent Firestop ............ 20 Hearth Requirements ........31 Vent Installation ..........20 Heating Specifications ........6 Vent Requirements .......... 20 Installation Options ..........6 Wiring Diagram ..........47 © Travis Industries 4140521 100-01368...
Need help?
Do you have a question about the 4415 HO GSR2 and is the answer not in the manual?
Questions and answers