Travis Industries 33 DVI Insert Owner's Manual
Travis industries 33 dvi insert gas fireplace owner's manual
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Also See for 33 DVI Insert:
- Owner's manual (42 pages) ,
- Installation instructions manual (9 pages) ,
- Quick start manual (2 pages)
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WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
This appliance may be installed in an
aftermarket permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local
codes.
This appliance is only for use with the
type(s) of gas indicated on the rating
plate. A conversion kit is supplied with
the appliance.
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
© Copyright 2012, T.I.
$10.00
100-01237_000
33 DVI Insert
Owner's Manual
Tested and Listed by
ANSI Z21.88 CSA 2.33
• Direct Vent Fireplace Insert
• Masonry or Factory Built (Metal) Wood-
Burning Fireplace
•
Residential or Mobile Home
•
Natural Gas or Propane
4120319
4800 Harbour Pointe Blvd. SW
Travis Industries, Inc.
www.travisproducts.com
Mukilteo, WA 98275
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Summary of Contents for Travis Industries 33 DVI Insert
- Page 1 33 DVI Insert Owner's Manual Tested and Listed by ANSI Z21.88 CSA 2.33 • Direct Vent Fireplace Insert • Masonry or Factory Built (Metal) Wood- Burning Fireplace • Residential or Mobile Home • Natural Gas or Propane WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
-
Page 2: Introduction
Introduction Introduction We welcome you as a new owner of a 33 DVI Insert. In purchasing this fireplace insert you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. It is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this heater. -
Page 3: Table Of Contents
CONDITIONS & EXCLUSIONS ...... 36 Vent Connector Removal and Installation ... 17 IF WARRANTY SERVICE IS NEEDED: ..36 Vent Connector Removal and Installation LP Conversion Instructions ......37 (continued) ............18 © Travis Industries 4120319 100-01237_000... - Page 4 Immediately call a qualified vicinity of this heater. service technician to inspect the appliance and to replace any part of the control system that has been under water. © Travis Industries 4120319 100-01237_000...
- Page 5 Always follow the logs). instructions in this manual. • If the fiber logs become damaged, replace with Travis Industries log set. • Young children should be carefully • Plug the heater into a 120V grounded electrical outlet. Do supervised when they are in the not remove the grounding plug.
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Page 6: Features
This heater is shipped in natural gas (NG) configuration but may be converted to use propane (LP) using a conversion kit. The sticker on top of the gas control valve will verify the correct fuel. © Travis Industries 4120319 100-01237_000... -
Page 7: Installation Warnings
Position the heater and connect the electrical line. Connect the gas line and gas vent to the appliance. Install the optional surround panels and trim. Install the media (logs or stones). Follow the instructions under "Finalizing the Installation" on page 24. © Travis Industries 4120319 100-01237_000... -
Page 8: Additional Items Required
Attach the “This fireplace has been altered…” plate to the fireplace (use two screws or other suitable method). You may wish to place it in a location where it will be covered by the surround panels. © Travis Industries 4120319... -
Page 9: Factory-Built (Metal) Wood-Burning Fireplace Requirements
The heater and face must not contact combustible surfaces. A non-combustible hearth extension is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. © Travis Industries 4120319 100-01237_000... -
Page 10: Leveling Bolts
• The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1. © Travis Industries 4120319 100-01237_000... -
Page 11: Clearances
If it does, it is considered a mantel and must meet the mantel requirements listed in this manual. Maximum Mantel Depth 37"+(940mm+) 36"(915mm) 35"(889mm) Mantel Height 34"(864mm) Above Base of Insert (n) 33"(839mm) 32"(813mm) 31"(788mm) © Travis Industries 4120319 100-01237_000... -
Page 12: Face Mounting Brackets - Arched, Artisan, Metropolitan, Victorian Lace
Install the face mounting brackets with the included nuts. NOTE: The brackets install with this pair of closely spaced flanges at the top. NOTE: The brackets install into the lower pair of holes on the insert. © Travis Industries 4120319 100-01237_000... -
Page 13: Gas Line Requirements
Contact the local gas supplier if the regulator is at an improper pressure. • The electrical connection may also be made using the optional Wiring Kit (SKU 97200315). © Travis Industries 4120319 100-01237_000... -
Page 14: Vent Requirements
Installation (for qualified installers only) Vent Requirements Travis Industries manufactures a vent kit specifically for this insert (sku 96200331). It includes 30’ (10M) of vent, hose clamps, and a prairie cap. The flashing on the cap is 18” (458mm) by 18” (458mm). -
Page 15: Vent Restrictor
Position 2 Vent Installation Secure the vent to the fireplace insert and termination kit using screws. Inlet (3" 76mm) Exhaust (4" 102mm) 3" (76mm) dia. 4" (102mm) dia. Duravent Chimney Liner Termination Kit Inlet Exhaust © Travis Industries 4120319 100-01237_000... -
Page 16: Vent Location
Before installing the appliance using this method, contact the Authority Having Jurisdiction to determine if this installation is acceptable in your area. This type of installation requires a minimum chimney cross section of 48 square inches. © Travis Industries 4120319 100-01237_000... -
Page 17: Vent Connector Removal And Installation
4. Slide the insert into place, guiding the vent connector into the guides on top of the insert. 5. Attach the vent connector to the appliance (see the following page for details). 6. Remove any excess slack in the flex line and attach the vent termination. © Travis Industries 4120319 100-01237_000... -
Page 18: Vent Connector Removal And Installation (Continued)
Pull on the vent connector rod until the vent connector snaps into place. Slide the vent connector rod in to conceal it. © Travis Industries 4120319 100-01237_000... -
Page 19: Surround Panel Installation
This keeps the trim tight against the panel. panel Optional Knock-Out An optional knock-out is provided if the power cord is routed behind the surround panel. © Travis Industries 4120319 100-01237_000... -
Page 20: 1-Piece Surround Panel
(use the lower holes). d. Replace the two screws removed in step “a”. e. Install two screws into the upper holes on the mounting brackets. NOTE: The upper screws keep the brackets from swiveling. © Travis Industries 4120319 100-01237_000... -
Page 21: Rheostat Installation
(extension wires not required if mounted in control panel). Attach the rheostat wires to the wiring harness and secure to either the control panel or surround panel. Make sure the wires do not contact any hot or moving parts. © Travis Industries 4120319 100-01237_000... -
Page 22: On/Off Switch Installation
3 Attach the wires to the top and bottom posts on one side of the switch. It does not matter which wire is on top. 4 Press the switch into the rectangular hole until it locks into place. © Travis Industries 4120319... -
Page 23: Glass Frame Removal And Installation
Hang the glass frame on the firebox. latch bracket. b) While holding in place, attach the upper latches (follow the instructions to the right in reverse). c) Lift the glass frame slightly and attach the lower latches. © Travis Industries 4120319 100-01237_000... -
Page 24: Glass Frame Removal And Installation (Continued)
The burner must be correctly positioned before installing the media. Make sure the burner is fully seated and the pilot is properly aligned. See page 37 for details on burner removal. For installation instructions, consult the instructions included with the log, stone, or driftwood. © Travis Industries 4120319 100-01237_000... -
Page 25: Steps For Finalizing The Installation
Battery Holder for Control Panel Lights Battery Holder AA Battery Tray Install the logs (see page 24). Replace the glass. Start the heater. Leak test all gas joints. © Travis Industries 4120319 100-01237_000... -
Page 26: Air Shutter Adjustment
The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy. 11. Give this manual to the home owner for future reference and fully explain operation of this heater. © Travis Industries 4120319 100-01237_000... -
Page 27: Before You Begin
This switch turns the rear burner on and off. AA Battery Holder This holder contains 4 AA batteries that allow the fireplace to operate during power outages. Main Burner This switch turns the fireplace burners on and off. © Travis Industries 4120319 100-01237_000... -
Page 28: Starting The Heater For The First Time
The rear portion of the burner may be shut off to lower the heat output and flame size from the burner (this is called the comfort control). Use the comfort control switch to adjust this as desired. COMFORT CONTROL © Travis Industries 4120319 100-01237_000... -
Page 29: Adjusting The Flame Height
Frequent On / Off Operation – if you are frequently turning the heater on and off, you may wish to leave it in continuous pilot. This allows the burner to turn on more quickly, without pilot ignition delay. © Travis Industries 4120319... -
Page 30: Normal Operating Sounds
This appliance has several areas that reach high temperatures. Dust or other particles on these areas may burn and create an odor. This is normal during start-up. You may notice the smell is more acute if the appliance was left idle for a long period. © Travis Industries 4120319 100-01237_000... -
Page 31: Maintaining Your Heater's Appearance
9v battery (see the illustration below). The battery holder is held in place with Velcro and may be removed for easier access. Swing the access door and control cover down to access the controls on the insert. Battery Holder for Control Panel Lights Battery Holder AA Battery Tray © Travis Industries 4120319 100-01237_000... -
Page 32: Yearly Service Procedure
Monitor blower operation. Remove any debris or vegetation near the vent termination. Contact your dealer if any sooting or deterioration is found near the vent termination. Venting system should be examined by a qualified agency. © Travis Industries 4120319 100-01237_000... -
Page 33: Troubleshooting Table
Thin Layer of Soot Improper air shutter adjustment Adjust Air Shutter - contact your dealer Covers the Glass The AA batteries may be dead Replace the AA batteries (see page 31) Comfort Control Does not Work © Travis Industries 4120319 100-01237_000... -
Page 34: Wiring Diagram
Blower(s) Replacement Parts List Caution: Use only Travis Industries replacement parts. Do not use substitute materials. Warning: Do not operate appliance with the glass front removed, cracked, or broken. Replacement of the glass should be done by a licensed or qualified service person. -
Page 35: Safety Label
Safety Label Safety Label The safety (listing) label is attached to the operating tag (chained to the heater near the gas control valve). A copy is shown below © Travis Industries 4120319 100-01237_000... -
Page 36: Burner Assembly
2. Travis Industries has the option of either repairing or replacing the defective component. 3. If your dealer is unable to repair your appliance’s defect, he may process a warranty claim through TRAVIS INDUSTRIES, INC., including the name of the dealership where you purchased the appliance, a copy of your receipt showing the date of the appliance’s purchase, and the serial number on your appliance. -
Page 37: Lp Conversion Instructions
Convert the appliance prior to installing the gas line to ensure proper gas use. 1. Access the firebox. 2. Remove the two screws holding the ember trays in place (see below). Remove the ember trays. © Travis Industries 4120319 100-01237_000... - Page 38 3. Remove the two screws holding the burner in place (see below). Grasp the burner with both hands and lift it straight up and out of the firebox. Remove and discard the back air shield. 4. Remove and discard the manifold cover (see below). © Travis Industries 4120319 100-01237_000...
- Page 39 Orifice ID Natural Gas LP (Propane) ORIFICE SIZE (ID) Front Burner Orifice #49 DMS #57 DMS Rear Burner Orifice #43 DMS #53 DMS 6. Install the LP manifold cover included in the owner’s pack (see below). © Travis Industries 4120319 100-01237_000...
- Page 40 10. Pull the control cover forward, taking care to not damage any wiring (see picture below). This will allow access to the gas control valve. © Travis Industries 4120319 100-01237_000...
- Page 41 13. Restore the appliance to the correct configuration. Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. © Travis Industries 4120319 100-01237_000...
- Page 42 Turning the Fireplace On and Off ....28 Hearth Requirements ......... 9 Vent Requirements .......... 14 Heating Specifications ........6 Wiring Diagram ..........34 Installation Options ..........6 Yearly Service Procedure ........ 32 Installation Warnings .......... 7 © Travis Industries 4120319 100-01237_000...
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