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Travis Industries 36 CF II Installation Manual

Gas fireplace
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Download this manual See also: Owner's Manual, Operation & Maintenance Manual
WARNING: If the information in these instructions is not followed exactly, a fire or
explosion may result causing property damage, personal injury or loss of life.
-
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or
any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
-
Installation and service must be performed by a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is
supplied with the appliance.
Installation Manual
Installer:
After installation give this manual to the home-
owner and explain operation of this heater.
 Copyright 2010, T.I.
$10.00
100-01197_001
36 CF II
Gas Fireplace
Tested and Listed by
OMNI-Test Laboratories, Inc.
Beaverton, Oregon
Report # 028-S-57-5
ANSI Z21.88a-2003
• Built-In Direct Vent Fireplace
• Natural Gas or Propane
•
Residential or Mobile Home
•
Bedroom Approved
4800 Harbour Pointe Blvd. SW
4100519
Mukilteo, WA 98275

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Summary of Contents for Travis Industries 36 CF II

  • Page 1 36 CF II Gas Fireplace Tested and Listed by OMNI-Test Laboratories, Inc. Beaverton, Oregon Report # 028-S-57-5 ANSI Z21.88a-2003 • Built-In Direct Vent Fireplace • Natural Gas or Propane • Residential or Mobile Home • Bedroom Approved WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 2: Overview

    This manual details the installation requirements for the 36 CF II fireplace. For operating and maintenance instructions, refer to the 36 CF II Owner's Manual (part # 100-01198). Listing Details This appliance was listed by OMNI Test Labs to ANSI Z21.88 - report # 028-S-57-5. The listing label is attached to the appliance near the gas control valve.

  • Page 3: Table Of Contents

    LP Conversion Instructions ........45 Gas Line Requirements..........16 Andiron Installation........... 49 Gas Line Connection ..........16 Gas Inlet Pressure ..........16 Index Required Electrical Connection........17 Battery Pack – Learn Switch Installation....... 18 Index..............50 Remote Synchronization..........20 © Travis Industries 4100519 100-01197_001...

  • Page 4: Safety Precautions

    All other work must be done by a trained technician. Don't modify or replace orifices. • The viewing glass should be opened only for lighting the pilot or conducting service. • Any safety screen or guard removed for servicing must be replaced prior to operating the heater. © Travis Industries 4100519 100-01197_001...
  • Page 5 The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off. • Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).

  • Page 6: Features And Specifications

    Weight: 250 Lbs. 49-1/2" * Includes the required 2" clearance. 25"* ** Includes the 1" standoff and 1/2" fiber board below the baseplate. 5" *** Does not include the required 4" clearance to each side. Figure 2 © Travis Industries 4100519 100-01197_001...

  • Page 7: Installation

    • Firebacks –Arched (96100166) - Rectangular (96100172) available from Travis Industries • 1080/36 CF Direct Vent (available only from Travis Industries – see page 21 for part numbers) • Gas Line Equipment (shutoff valve, pipe, etc.) Installation Overview •...

  • Page 8: Recommended Installation Procedure

    4. Install the framing above the header. 5. Install the hearth (if applicable). 6. Install the included non-combustible fiber board. 7. Install the facing. 8. Install the mantel (if applicable). 9. Finalize the installation (see page 35). © Travis Industries 4100519 100-01197_001...

  • Page 9: Massachusetts Requirements

    See Gas Connection section for additional Commonwealth of Massachusetts requirements. © Travis Industries 4100519 100-01197_001...

  • Page 10: Preparing The Fireplace Stand-Offs

    Secure the stand-off with two screws removed earlier. Repeat steps "a", "b", and "c" for the opposite side. Figure 4 © Travis Industries 4100519 100-01197_001...
  • Page 11 Rotate the header brackets up Un-fold the side of the header standoff until it is flat (both sides). Remove the screw below the center header standoff. Rotate the lower standoff upwards and attach using the same screw. Figure 5 © Travis Industries 4100519 100-01197_001...

  • Page 12: Fireplace Placement Requirements

    Place the two 24” x 25” pieces of fiber board directly under the fireplace, along the front edge of the framing. Platform with Plywood Top Optional Raised Hearth (see “Hearth Requirements” for details) Figure 6 © Travis Industries 4100519 100-01197_001...

  • Page 13: Minimum Framing Dimensions

    Minimum 82” Fireplace 14” Min. Enclosure Height NOTE: On LP 3.5” Max. installations with minimum vertical rise, minimum enclosure height is 96”. 25” 56-3/4” * 50” * Includes the 1/2” fiber board. Figure 7 © Travis Industries 4100519 100-01197_001...

  • Page 14: Framing Dimensions - Corner Installations

    (for qualified installers only) Framing Dimensions - Corner Installations A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 2" Clearance 21.25" (approximate) 59" (approximate) Figure 8 © Travis Industries 4100519 100-01197_001...

  • Page 15: Nailing Brackets

    Installation (for qualified installers only) Nailing Brackets Use screws or nails to secure the fireplace to the framing with the six nailing brackets. Figure 9 © Travis Industries 4100519 100-01197_001...

  • Page 16: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. © Travis Industries 4100519 100-01197_001...

  • Page 17: Required Electrical Connection

    Make sure to connect the ground wire to the grounding tab on the receptacle (this grounds the fireplace). Control Box Cover Plate Romex Connector Grounded 110V Power Supply Attach the electrical line, including the grounding wire, to this receptacle. © Travis Industries 4100519 100-01197_001...

  • Page 18: Battery Pack - Learn Switch Installation

    Battery Box Wire Wire Length = 12' Remove the Control Box to access the battery box wire. See the illustration on the following page for wiring details. Figure 11 © Travis Industries 4100519 100-01197_001...

  • Page 19: Battery Installation

    See the instructions on page 20 for details. Battery Installation This fireplace uses four AA batteries for operation during power outages. Place the batteries into the battery box. In addition, two AAA batteries are required for the transmitter. © Travis Industries 4100519 100-01197_001...

  • Page 20: Remote Synchronization

    To do this, hold down the LEARN button for approximately 10 seconds until the receiver beeps 3 times. This indicates the receiver has been re-set and can be synchronized using the instructions above. © Travis Industries 4100519 100-01197_001...

  • Page 21: Installation (Continued)

    • Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. © Travis Industries 4100519 100-01197_001...

  • Page 22: Vent Clearances

    If it does not, apply high temperature sealant to the joints of the affected sections. • Horizontal sections require a 1/4" rise every 12" of travel • Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) © Travis Industries 4100519 100-01197_001...

  • Page 23: Approved Vent Configurations

    (open - stock position) # 1 (closed) #3 Figure 13 Intake Restrictor Adjustment The intake restrictor must be removed for certain vent configurations. After removal, replace the 2 screws. Figure 14 © Travis Industries 4100519 100-01197_001...

  • Page 24: Horizontal Termination (1 90° Elbow)

    10 feet 5 feet 5 feet INSTALLATION NOTE: LP installations require a minimum 3' rise directly off the fireplace. NG installations requires a minimum 2' rise directly off the fireplace. 0 feet 0 feet Figure 15 © Travis Industries 4100519 100-01197_001...

  • Page 25: Horizontal Termination (3 90° Elbows)

    10 feet 5 feet 5 feet INSTALLATION NOTE: LP installations require a minimum 3' rise directly off the fireplace. NG installations requires a minimum 2' rise directly off the fireplace. 0 feet 0 feet Figure 16 © Travis Industries 4100519 100-01197_001...

  • Page 26: Vertical Termination (0, 2, Or 4 45° Elbows)

    Intake Restrictor Removed 20 feet 20 feet Exhaust Restrictor # 1 (stock) Intake Restrictor Removed 15 feet 15 feet 10 feet 10 feet (min.) (min.) 5 feet 5 feet 0 feet 0 feet Figure 17 © Travis Industries 4100519 100-01197_001...

  • Page 27: Vertical Termination (2 90° Elbows)

    Intake Restrictor Removed 20 feet 20 feet 15 feet 15 feet Exhaust Restrictor # 1 (stock) Intake Restrictor Removed 10 feet 10 feet (min.) (min.) 5 feet 5 feet 0 feet 0 feet Figure 18 © Travis Industries 4100519 100-01197_001...

  • Page 28: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material © Travis Industries 4100519 100-01197_001...

  • Page 29: Hearth Requirements

    NOTE: Do not build a hearth more than the 1-1/2” maximum above Fireplace (granite, concrete, etc.) the sub-floor (or platform) - it must fit under the glass frame. 1-1/2” Fireplace Plywood Marble 1-1/2” Framing Sub-Floor Figure 19 © Travis Industries 4100519 100-01197_001...

  • Page 30: Hearth Requirements - Recessed Hearth

    If using tile, you may wish to (carpet, etc.) Framing make the platform a suitable height for un-cut tile. For example, if using 12” tile, make the platform 10-1/2” tall (10” Carpet Sub-Floor section of framing + 1/2” plywood). Figure 20 © Travis Industries 4100519 100-01197_001...

  • Page 31: Facing Requirements

    Flanges are provided on the fireplace for the screws to attach to. Fiber Board (or other non-combustible) is required from the glass frame edge to the side and top framing. Figure 21 © Travis Industries 4100519 100-01197_001...

  • Page 32: Non-Combustible Facing

    10-1/4” side wall clearances. • The maximum depth for non-combustible facing is 6” (includes the fiber board). Fiber Board Combustible Material Max. 3/4” 12” Min. Non-Combustible Facing (tile, rock, marble, etc.) Fireplace Glass Frame Figure 22 © Travis Industries 4100519 100-01197_001...
  • Page 33 Installation (for qualified installers only) Facing Examples Drywall TOP VIEW Framing Fireplace Drywall Cement Board 12” Tile Drywall TOP VIEW Framing Fireplace Drywall Cement Board Masonry (e.g. stone, brick) Figure 23 © Travis Industries 4100519 100-01197_001...

  • Page 34: Mantel Requirements

    If they protrude 3/4” or less, they must meet the facing clearance (6” from the glass frame). Non-combustible mantel columns do not have a Base of the Fireplace minimum clearance. Figure 24 © Travis Industries 4100519 100-01197_001...
  • Page 35 5. Replace the glass. Start the pilot. 6. Start the main burner. Leak test all gas joints again (the gas control valve and connections are located on the exterior of the fireplace on the left side. © Travis Industries 4100519 100-01197_001...

  • Page 36: Finalizing The Installation

    Travis dealer for a remedy. 9. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual (part # 100-01194). © Travis Industries 4100519 100-01197_001...

  • Page 37: Glass Frame Removal And Installation

    Use the door latch tool to pull the latch forward and away from the glass frame. The glass frame is held in place with four latches. REPLACING THE GLASS Slide the glass into place and secure the four latches. Figure 25 © Travis Industries 4100519 100-01197_001...

  • Page 38: Fireback Installation

    While holding the rear firebacks in place, slide the side firebacks between the burner and side wall of the firebox. The side firebacks hold the back firebacks in place. Figure 26 Restore the fireplace to the correct configuration. © Travis Industries 4100519 100-01197_001...

  • Page 39: Log Set Installation

    Overview Below is a picture detailing log placement for this fireplace. Follow the directions on the following pages to place the logs correctly. Right Rear Left Upper Log Left Lower Center Log Upper Right Log © Travis Industries 4100519 100-01197_001...
  • Page 40 Finalizing the Installation (for qualified installers only) Center Log Place the center log as shown below. The rear log contacts the side and back fireback. © Travis Industries 4100519 100-01197_001...
  • Page 41 Place the right rear log as shown below. The right rear log has a hole that inserts over the pin on the center log. The right rear log has a flat portion that rests on the grate. © Travis Industries 4100519 100-01197_001...
  • Page 42 Place the upper left log as shown below. The upper left log has a hole that inserts over the pin on the center log. The upper left log has a notch that fits over the grate. © Travis Industries 4100519 100-01197_001...
  • Page 43 The right rear log has a flat portion that the upper right log rests against. The upper right log has a notch that fits over the grate. Note how the upper right log is positioned. © Travis Industries 4100519 100-01197_001...
  • Page 44 Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. © Travis Industries 4100519 100-01197_001...

  • Page 45: Lp Conversion Instructions

    Remove the two screws that secure the burner to the firebox floor. Slide the burner to the right and up to remove the burner from the firebox. Figure 27 © Travis Industries 4100519 100-01197_001...
  • Page 46 Rear correct orifices. Burner Orifice Front Burner Orifice Look here for the orifice identification Front 1.8mm Rear 15/16” Screw each LP orifice in so the orifice protrudes 15/16” (indicating full insertion). Figure 28 © Travis Industries 4100519 100-01197_001...
  • Page 47 The burner tray is held are found on the back in place with 7 screws. side of this plate. Remove the burner tray and place it on the firebox floor. Figure 30 © Travis Industries 4100519 100-01197_001...
  • Page 48 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve (see page 16 for details). Check the pilot and adjust if necessary. © Travis Industries 4100519 100-01197_001...

  • Page 49: Andiron Installation

    If necessary, bend the bracket so the andiron points straight up. NOTE: If using the ceramic firebacks, take care to prevent damage to the ceramic fireback floor. © Travis Industries 4100519 100-01197_001...

  • Page 50: Index

    Hearth Requirements ..........29 Specifications ............6 Horizontal Termination (1 90° Elbow) ......24 Termination Requirements ........28 Vent Clearances..........22 Vent Installation ..........22 Vent Requirements ..........21 Vertical Termination (0, 2, or 4 45° Elbows).....26 Vertical Termination (2 90° Elbows)......27 © Travis Industries 4100519 100-01197_001...

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