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Travis Industries Fireplace Xtrordinair CoolSmart TV Manual

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Compatibility
ProBuilder 24CF
ProBuilder 36CF
ProBuilder 36CF ST
Packing List
(1) Convection Manifold (with grill and
mounting brackets pre-attached)
(2) Starter Collars
NOTE: A power heat duct kit may also be available for this appliance. If so, you may use either the power heat
vent kit(s) or the CoolSmart TV kit, but not both. See appliance installation manual for details.

Table of Contents

Table of Contents ...................................................................................................................................................... 1
Grill and Manifold Dimensions ................................................................................................................................... 2
PB 24CF & PB 36CF - Installation Overview ............................................................................................................ 3
PB 24CF & PB 36CF - Installation Requirements ................................................................................................. 4
PB 24CF - Framing the Chase ............................................................................................................................... 5
PB 36CF - Framing the Chase ............................................................................................................................... 6
PB 24CF & PB 36CF - Fireplace Preparation ........................................................................................................ 7
PB 36CF ONLY - Convection Air Deflectors ......................................................................................................... 8
PB 24CF & PB 36CF - Reduced Mantel Height .................................................................................................... 9
PB 36CF ST- Installation Overview ......................................................................................................................... 10
PB 36CF ST - Installation Requirements ............................................................................................................. 11
PB 36CF ST - Framing the Chase ....................................................................................................................... 12
PB 36CF ST - Fireplace Preparation ................................................................................................................... 13
PB 36CF ST- Reduced Mantel Height ................................................................................................................. 15
564 25K - Installation Overview ............................................................................................................................... 16
564 25K - Installation Requirements .................................................................................................................... 17
564 25K - Framing the Chase .............................................................................................................................. 18
564 25K - Fireplace Preparation .......................................................................................................................... 19
564 25K - Reduced Mantel Height ....................................................................................................................... 22
564 35K - Installation Overview ............................................................................................................................... 23
564 35K - Installation Requirements .................................................................................................................... 24
564 35K - Framing the Chase .............................................................................................................................. 25
564 35K - Fireplace Preparation .......................................................................................................................... 26
564 35K - Reduced Mantel Height ....................................................................................................................... 29
3615 HO - Installation Overview .............................................................................................................................. 30
3615 HO - Installation Requirements ................................................................................................................... 31
3615 HO - Combustible "Over-Facing" (Optional) ............................................................................................... 32
3615 HO - Framing the Chase ............................................................................................................................. 34
3615 HO - Fireplace Preparation ......................................................................................................................... 35
3615 HO - Mantel Height .................................................................................................................................... 39
CoolSmart TV Installation (36CF, 564 25K, 3615HO) ............................................................................................. 40
Using oval pipe to get past an obstruction ........................................................................................................... 43
Custom Valance to Disguise Outlet - (Optional) ................................................................................................. 44
Page 1 of 44
CoolSmart TV
PB24CF, PB36CF, PB36CF ST
564 25K, 564 35K, 3615HO
(sku# 98900778)
564 25K (Std. or CF)
564 35K (Std. or CF)
3615 HO Linear (sn# 3213-003633 or greater)
(12) Self-Drilling Tek Screws
(2) 5" Diameter Aluminum Flex Ducts
(2) Convection Air Deflectors (Used with PB 36 ONLY)
17602034- 9/8/22
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
© Travis Industries, Inc.

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Summary of Contents for Travis Industries Fireplace Xtrordinair CoolSmart TV

  • Page 1: Table Of Contents

    CoolSmart TV Installation (36CF, 564 25K, 3615HO) ..................... 40   Using oval pipe to get past an obstruction ......................43   Custom Valance to Disguise Outlet – (Optional) ....................44   Page 1 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 2: Grill And Manifold Dimensions

    (2) 8-32 x 1-1/2” screws attach the trim to the upper manifold. This allows variable thickness of finish material. Dimensions 35-7/8” (912mm) 2-7/8” (74mm) 1-1/4” (32mm) 34-7/8” (886mm) 1-3/4” (45mm) Page 2 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 3: Pb 24Cf & Pb 36Cf - Installation Overview

    Min. 1/4" (7mm) Min. 73-3/4" (1690mm) Combustible Facing Min. 45-1/2" Allowed to the top of (1156mm) the zero-clearance box Min. 35" ProBuilder Non-Combustible (889mm) Facing Only 24CF & 36CF Fireplace Page 3 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 4: Pb 24Cf & Pb 36Cf - Installation Requirements

    CoolSmart TV PB24CF, PB36CF, PB36CF ST 564 25K, 564 35K, 3615HO (sku# 98900778) PB 24CF & PB 36CF - Installation Requirements Page 4 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 5: Pb 24Cf - Framing The Chase

    It also provides support for the facing above the fireplace. This framing is not required in some cases (you may use other methods to secure the nailing brackets and facing). Page 5 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 6: Pb 36Cf - Framing The Chase

    26-1/2" 674mm PB36CF Braces for Manifold Support Brackets 3-3/4" Bottom of Upper 96mm Manifold Framing Max. 120" 8-1/2" 3048mm 216mm Min. 73-3/4" 1874mm 41" 1042mm 37-3/8" 950mm 15-1/4" 388mm Page 6 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 7: Pb 24Cf & Pb 36Cf - Fireplace Preparation

    Under each knock out plate, you will find a cover plate held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plates. Page 7 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 8: Pb 36Cf Only - Convection Air Deflectors

    Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Install the fireplace into the framed chase. Page 8 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 9: Pb 24Cf & Pb 36Cf - Reduced Mantel Height

    38" (966mm) 37" (941mm) 36" (916mm) Combustible Facing 35" (890mm) (Min. 35" 890mm above 34" (864mm) base of fireplace) Min. 35" ProBuilder Non-Combustible 890mm Facing Only 24CF & 36CF Fireplace Page 9 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 10: Pb 36Cf St- Installation Overview

    CoolSmart kit. When used on the PB36 CF ST, this kit allows for the non-combustible facing height to be reduced. See illustration below for details. Page 10 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 11: Pb 36Cf St - Installation Requirements

    CoolSmart TV PB24CF, PB36CF, PB36CF ST 564 25K, 564 35K, 3615HO (sku# 98900778) PB 36CF ST - Installation Requirements Page 11 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 12: Pb 36Cf St - Framing The Chase

    564 25K, 564 35K, 3615HO (sku# 98900778) PB 36CF ST - Framing the Chase When using this kit, disregard the framing dimensions in the manual and follow the framing instructions shown below*. Page 12 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 13: Pb 36Cf St - Fireplace Preparation

    Under each knock-out plate, you will find another small circular cover plate held in place with (2) ¼” screws. Reach in and remove the cover plate. You may discard the plates. Page 13 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 14 Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Install the fireplace into the framed chase. Page 14 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 15: Pb 36Cf St- Reduced Mantel Height

    If you wish to place a TV above the mantel, it must meet the following requirements:  Minimum 1” air gap behind TV to wall.  The mantel must extend 2” in front of the TV and 1” to both sides. Page 15 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 16: 564 25K - Installation Overview

    Max. 120" (7mm) (3048mm) Min. 70-7/8" (1801mm) Combustible Facing Allowed Non-Combustible Facing Only 564 25K Fireplace (CF or Std) 564 25K CleanFace 564 25K Standard 41-3/8”(1051mm) 41-3/8”(1051mm) 33-1/8” (842mm) 30-1/4”(769mm) Page 16 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 17: 564 25K - Installation Requirements

    CoolSmart TV PB24CF, PB36CF, PB36CF ST 564 25K, 564 35K, 3615HO (sku# 98900778) 564 25K - Installation Requirements Page 17 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 18: 564 25K - Framing The Chase

    8-1/2" Max. 120" 216mm 3048mm Min. 70-7/8" 1801mm 564 25K Standard 564 25K CleanFace 37-3/4” (959mm) 38-3/4” (985mm) 19-3/8” (493mm) Flush 17-1/2” (445mm) 18-7/8” (480mm) Extended 37-1/4” (947mm) 37-1/4” (947mm) Page 18 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 19: 564 25K - Fireplace Preparation

    Press on the far side away from the top to pop the edge of the knockout up. 2. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. Page 19 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 20 4. You will need to remove a third cover plate on each side. Remove the (2) ¼” screws holding the cover plate in place. Reach in and remove the cover plate. You may discard this plate. Page 20 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 21 Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Install the fireplace into the framed chase. See section “Installation” in the manual. Page 21 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 22: 564 25K - Reduced Mantel Height

    Minimum 1” air gap behind TV to wall.  The mantel must extend 2” in front of the TV and 1” to both sides. Combustible Mantel 564 25K Min.33-1/4" Fireplace (844mm) (CF or Std) Page 22 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 23: 564 35K - Installation Overview

    (3048mm) Min. 76-7/8" (1953mm) Combustible Facing Allowed Non-Combustible Facing Only 564 35k Fireplace (CF or Std) 564 35K CleanFace 564 35K Standard 47-3/8” (1203mm) 47-3/8” (1203mm) 33-1/8” (842mm) 30-1/4” (769mm) Page 23 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 24: 564 35K - Installation Requirements

    CoolSmart TV PB24CF, PB36CF, PB36CF ST 564 25K, 564 35K, 3615HO (sku# 98900778) 564 35K - Installation Requirements Page 24 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 25: 564 35K - Framing The Chase

    Max. 120" (3048mm) 8-1/2" (216mm) Min. 76-7/8" (1953mm) 564 35K Standard 564 35K CleanFace 37-3/4” (959mm) 38-3/4” (985mm) 17-1/2” (445mm) 19-3/8” (493mm) Flush 18-7/8” (480mm) Extended 37-1/4” (947mm) 37-1/4” (947mm) Page 25 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 26: 564 35K - Fireplace Preparation

    Press on the far side away from the top to pop the edge of the knockout up. 8. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. Page 26 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 27 10. You will need to remove a third cover plate on each side. Remove the (2) ¼” screws holding the cover plate in place. Reach in and remove the cover plate. You may discard this plate. Page 27 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 28 Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Install the fireplace into the framed chase. See section “Installation” in the manual. Page 28 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 29: 564 35K - Reduced Mantel Height

    Minimum 1” air gap behind TV to wall.  The mantel must extend 2” in front of the TV and 1” to both sides. Combustible Mantel 564 35K Min.33-1/4" Fireplace (844mm) (CF or Std) Page 29 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 30: 3615 Ho - Installation Overview

    Optional Recessed Pocket Min. 38-5/8” (982mm) above base of fireplace 12-1/2" Min. (318mm) Combustible Facing Allowed to the top of the zero-clearance box Min. 38-5/8" (982mm) Non-Combustible Facing Only 32-1/2” (982mm) Page 30 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 31: 3615 Ho - Installation Requirements

    CoolSmart TV PB24CF, PB36CF, PB36CF ST 564 25K, 564 35K, 3615HO (sku# 98900778) 3615 HO - Installation Requirements Page 31 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 32: 3615 Ho - Combustible "Over-Facing" (Optional)

    Fireplace side Tile Stop WARNING: The front of the appliance is subject to high temperatures which may cause discoloration and/or material degradation. Take this into account when choosing finishing materials. Page 32 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 33 WARNING: For flush installations, combustible facing can touch the first ½” if the fireplace box. ONLY NON- COMBUSTIBLE FACING can cover the front of the appliance. Page 33 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 34: 3615 Ho - Framing The Chase

    Flush Install * The dark-shaded framing may be installed after the fireplace is put into position. It is used to provide support for the facing above the fireplace and nailing brackets. Page 34 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 35: 3615 Ho - Fireplace Preparation

    (see first illustration below). Bend the pipe heat shield back and forth until it snaps off of the metal header. Discard the heat shield (see middle and right illustrations below). Page 35 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 36 Press on the far side away from the tab to pop the edge of the knockout up. Grab on to the knockout with pliers and bend it back and forth until the remaining tabs break free. Discard the knock out plate. Page 36 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 37 Under the second layer of knockout plates, you will find cover plates held in place with (2) ¼” screws. Use a nut driver or drill with an extension to remove the (2) screws. Reach in and remove the cover plate. You may discard the plates. Page 37 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 38 Bend the tabs on the bottom of the starter collar up to lock it in place.  Install the fireplace into the framed chase. See section “Installation” in the manual. Page 38 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 39: 3615 Ho - Mantel Height

    (Min. 32-1/2" (826mm) Above 37" (941mm) 36" (916mm) base of fireplace) or over combustible material on front of fireplace (see facing info) Min. 32-1/2" HO Linear Non-Combustible (826mm) Fireplace Facing Only Page 39 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 40: Coolsmart Tv Installation (36Cf, 564 25K, 3615Ho)

    Slide the outlet into the gap and allow it to sit level again. The two mounting tabs will support the manifold. Mounting tabs Page 40 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 41 Insert a starter collar into each of the (2) holes that were uncovered in the previous step and bend the tabs to secure the starter collar to the fireplace. Seal the joints with silicone caulk or aluminum (U.L. 181A-P) tape. Page 41 of 44 17602034- 9/8/22 © Travis Industries, Inc.
  • Page 42 See fireplace installation manual for finishing details. NOTE: The manifold opening protrudes 7/16" (12mm) proud of the framing. The wall may be finished to the opening if you do not wish to use the grill trim. Page 42 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 43: Using Oval Pipe To Get Past An Obstruction

    The adapters and ridged pipe should be factory ovalized, not field ovalized. 5” round to 6” 5” oval adapter NOTE: All clearances to combustibles must be maintained. 5” Flex 5” to fireplace 3” Page 43 of 44 17602034- 9/8/22 © Travis Industries, Inc.

  • Page 44: Custom Valance To Disguise Outlet - (Optional)

    Max 6” Min 6” NOTE: Do not place anything in the valance (artwork, decorations, etc.). Placement of items on the valance could obstruct the airflow and create a hazardous condition. Page 44 of 44 17602034- 9/8/22 © Travis Industries, Inc.

This manual is also suitable for:

Fireplace xtrordinair pb24cfFireplace xtrordinair pb36cfFireplace xtrordinair pb36cf stFireplace xtrordinair 564 25kFireplace xtrordinair 564 35kFireplace xtrordinair 3615ho ... Show all

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