Table 1 Specifications - General.................................................................................................................................. 5

Table 2 Recommended Minimum Wire Size............................................................................................................. 17

Table 3 Terminal Connections: HercuLine

Table 4 Terminal Connections: HercuLine

Table 5 Split Range Set Up Procedure ...................................................................................................................... 26

Table 6 Keypad Description ...................................................................................................................................... 32

Table 7 Set Up Tips ................................................................................................................................................... 33

Table 8 Set Up Groups .............................................................................................................................................. 34

Table 9 Set Up Procedure Using Display and Keypad .............................................................................................. 36

Table 10 Input Set Up Group Parameters .................................................................................................................. 39

Table 11 Equal Percentage Valve Characteristics ..................................................................................................... 42

Table 12 Quick Opening Valve Characteristic .......................................................................................................... 43

Table 13 Relay Set Up Group Parameters ................................................................................................................. 44

Table 14 Relay Type Descriptions............................................................................................................................. 45

Table 15 Current Out Set Up Group Parameters ....................................................................................................... 49

Table 16 Communications Set Up Group Parameters ............................................................................................... 50

Table 17 Digital Input Set Up Group Parameters...................................................................................................... 51

Table 18 Display Set Up Group Parameters .............................................................................................................. 52

Table 19 Lock Set Up Group Parameters .................................................................................................................. 53

Table 20 Read Status Set Up Group Parameters ....................................................................................................... 55

Table 21 Drive Set Up Group Parameters ................................................................................................................. 56

Table 22 Maintenance Set Up Group Parameters...................................................................................................... 59

Table 23 CAL POSOUT Group Parameters.............................................................................................................. 63

Table 24 Auto - Manual Switch Functions ................................................................................................................ 64

Table 25 Input Calibration Procedure........................................................................................................................ 69

Table 26 Motor Calibration Procedure ...................................................................................................................... 70

Table 27 Output Calibration Procedure ..................................................................................................................... 71

Table 28 Slidewire Emulation Calibration Procedure ............................................................................................... 73

Table 29 NCS Position Sensor Calibration Procedure.............................................................................................. 74

Table 30 Potentiometer Position Sensor Calibration Procedure ............................................................................... 76

Table 31 Load Position Sensor Factory Calibration .................................................................................................. 77

Table 32 End-of-Travel Limit Switch Setting Procedure .......................................................................................... 79

Table 33 Auxiliary Switch Setting Procedure ........................................................................................................... 82

Table 34 Typical Operating Displays ........................................................................................................................ 84

Table 35 Spur Gear Lubrication Procedure ............................................................................................................... 87

Table 36 Motor Drive Fuse Replacment Procedure .................................................................................................. 89

Table 37 Relay PWA Replacement Procedure .......................................................................................................... 90

Table 38 Replacement kits......................................................................................................................................... 96

Table 39 Observable Symptoms of Failure ............................................................................................................. 105

viii

HercuLine™ 2000 Series Actuator - Installation, Operation and Maintenance Manual

Tables

2000.................................................................................................... 18

2001/2002 with auto/manual.............................................................. 19

Revision 6

7/07

Table of Contents