Honeywell 7800 Series Installation Instructions Manual

Relay modules
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RM7895A,B,C,D/EC7895A,C;
RM7896A,C,D
7800 SERIES Relay Modules
APPLICATION
The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D are micro-
processor-based integrated burner controls for automatically
fired gas, oil, or combination fuel single burner applications.
They are intended to replace the R4795 and R7795 Primary
Controls. The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D
systems consist of a relay module, subbase, amplifier, and
purge card. Options include: 2-line VFD (see document 65-
0090-6) or 4-line LCD (see document 32-00110-01) Key-
board Display Module, Personal Computer Interface, Data
ControlBus™ Module, remote display mounting, expanded
annunciator and Combustion System Manager® Software.
Functions provided by the RM7895A,B,C,D/EC7895A,C;
RM7896A,B,C,D include automatic burner sequencing, flame
supervision, system status indication, system or self-diagnos-
tics and troubleshooting. The RM7896 provides a postpurge
function.
This document covers the following 7800 Series Relay
Modules:
1000-Series
• RM7895A1014
• RM7895A1048
• RM7895B1013
• RM7896A1012
• RM7895C1020
• RM7895C1012
• RM7895D1011
• RM7896C1010
• RM7896D1019
• EC7895A1010
• EC7895C1000
2000-Series
• RM7895A2014
• RM7895A2048
• RM7895B2013
• RM7896A2012
• RM7895C2020
• RM7895C2012
• RM7895D2011
• RM7896C2010
• RM7896D2019
• EC7895A2010
• EC7895C2000
SIL
Capable
This document provides installation and static checkout in-
structions. Other applicable publications are:
Publication
No.
32-00110
S7800A2142 4-line LCD Keyboard Display
Module Product Data
32-00166
204729A/C KDM NEMA4 Covers for 4-line
LCD KDM
32-00235
R7824, R7847, R7848, R7849, R7861,
R7886 Flame Amplifiers for the 7800
SERIES Product Data
65-0084
Q7800A,B 22-Terminal Wiring Subbase
Product Data
65-0090
S7800A Keyboard Display Module Product
Data
65-0091
S7810A Data ControlBus™ Module
Product Data
65-0095
S7820 Remote Reset Module Product Data
65-0097
221729C Dust Cover Packing Instructions
65-0131
221818A Extension Cable Assembly
Product Data
65-0228
S7810B Multi-Drop Switch Module
Product Data
65-0229
7800 SERIES Relay Modules Checkout
and Troubleshooting Product Data.
65-0249
S7810M ModBus Module (For CE ,
Modbus module S7810M1029 only).
65-0295
50023821-001/2 KDM NEMA4 Covers for
classic 2-line VFD KDM
65-0089
ST7800A,C Plug-In Purge Timer
SPECIFICATIONS
Electrical Ratings (See Table 3):
Voltage and Frequency:
RM7895/RM7896: 120 Vac (+10/-15%), 50/60 Hz (±
10%).
EC7895A,C: 220-240 Vac (+10%/-15%), 50/60 Hz
(±10%)
Power Dissipation: 10W maximum.
Maximum Total Connected Load: 2000 VA.
Fusing Total Connected Load: 15A Fast Blow, type SC or equiv-
alent.
3
INSTALLATION INSTRUCTIONS
Edition 03.20 · 32-00156-03 · EN
Product
32-00156-03

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  Also See for Honeywell 7800 Series

  Summary of Contents for Honeywell 7800 Series

  • Page 1 S7810A Data ControlBus™ Module tics and troubleshooting. The RM7896 provides a postpurge Product Data function. 65-0095 S7820 Remote Reset Module Product Data This document covers the following 7800 Series Relay 65-0097 221729C Dust Cover Packing Instructions Modules: 65-0131 221818A Extension Cable Assembly...
  • Page 2: Installation

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Environmental Ratings: 3. Wiring must comply with NEC Class 1 (Line Voltage) wir- ing. Ambient Temperature: 4. Loads connected to the RM7895A,B,C,D/EC7895A,C; Operating: -40°F to 140°F (-40°C to +60°C). Storage: RM7896A,B,C,D must not exceed those listed on the -40°F to 150°F (-40°C to +66°C).
  • Page 3: Wiring Subbase

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules 2. Select a location on a wall, burner or electrical panel. The Make sure to check the relay model number and check the Q7800 can be mounted directly in the control cabinet. Be subbase compatibly prior to ordering or attempting a new sure to allow adequate clearance for servicing, installation, installation or field upgrade.
  • Page 4 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Fig. 1. RM7823 and EC7823 wiring for SIL 3 applications 32-00156-03...
  • Page 5 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules FOR RM7895A1 028 /2028 (ONLY), IGNITION TERMINAL 10 IS DE-ENERGIZED WHEN FLAME IS PROVEN. FOR EC7895, A 220 TO 240 VAC TO 120 VAC, 10 VA MINIMUM STEPDOWN TRANSFORMER (NOT PROVIDED) MUST BE USED TO DRIVE THE SHUTTER. THIS DOES NOT APPLY TO UV FLAME SENSOR MODELS C7061A1020, C7061A1079 AND C7061F1003 (COMBINED WITH R7861-SERIES FLAME AMPLIFIERS), WHICH HAVE INTERNAL SELECTABLE TERMINAL BLOCK TO CONNECT...
  • Page 6 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules RM7895C1020/2020, RM7896C1036/2036 PFEP 10 SECONDS ONLY; RM7895C1053/2053 PFEP 4 SECONDS ONLY FOR EC7895, A 220 TO 240 VAC TO 120 VAC, 10 VA MINIMUM STEPDOWN TRANSFORMER (NOT PROVIDED) RM7895C1020/2020, RM7896C1036/2036: DURING FIRST 8 SECONDS MUST BE USED TO DRIVE THE SHUTTER. THIS DOES NOT APPLY OF PFEP, WHEN A FLAME SIGNAL IS DETECTED, TERMINAL 10 TO UV FLAME SENSOR MODELS C7061A1020, C7061A1079 AND IS DE-ENERGIZED.
  • Page 7: Final Wiring Check

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Table 1. Recommended Wire Sizes and Part Numbers. Application Wire Size Recommended Recommended Part Numbers Line voltage terminals. 14, 16 or 18 AWG copper conductor, 600 volt insulation, TTW60C, THW75C, THHN90C. moisture-resistant wire. Keyboard Display Module 22 AWG two-wire twisted pair with ground, or five-wire.
  • Page 8 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Table 3. Terminal Ratings. Terminal Description Ratings Number RM7895/RM7896 EC7895 Flame Sensor Ground – – Earth G Earth Ground – – L2(N) Line Voltage Common – – Alarm 120 Vac, 1A pilot duty. 220-240 Vac, 1A pilot duty. Burner Motor 120 Vac, 9.8A AFL, 58.8 ALR 220-240 Vac, 4A at PF = 0.5, 20A inrush.
  • Page 9: Static Checkout

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules STATIC CHECKOUT Equipment Recommended After checking all wiring, perform this checkout before install- 1. Voltmeter (1M ohm/volt minimum sensitivity) set on the 0 ing the EC7895A,C/RM7895A,B,C,D/RM7896A,B,C,D on to 300 Vac scale. the subbase. These tests verify the Q7800 Wiring Subbase is 2.
  • Page 10: Principal Technical Features

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Table 6: Static Checkout. (Continued) Test Relay Test Voltmeter Normal Operation If Operation is Abnormal, Number Module Jumpers Check Items Listed Below Model – 1. Ignition spark (if ignition 1. Watch for spark or listen for transformer is connected to buzz.
  • Page 11 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules SUBBASE Q7800A1005/U SHOWN WIRING SUBBASE RUN/TEST (C,D ONLY) SWITCH H O N E Y W E LL RELAY MODULE CONFIGURATION JUMPERS PURGE TIMER SEQUENCE STATUS LED PANEL POWE R RESET PILOT BUTTON FLAME MAIN ALARM CAPTIVE RESET MOUNTING...
  • Page 12: Sequence Of Operation

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules f. No flame signal at end of Flame Failure onds to thirty minutes with power applied and the operating control indicating a call for heat. g. Response Time. h. Purge card is removed. 1. The Airflow Interlock, burner switch, Run/Test switch and i.
  • Page 13: Settings And Adjustments

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Run/Test Switch (RM/EC7895C,D; RM7896C,D only) SELECTABLE CONFIGURATION JUMPERS The Run/Test Switch is located on the top side of the relay RUNTEST SWITCH module, see Fig. 5. The Run/Test Switch allows the burner se- (EC7895C; RM7895C,D; RM7896C,D) quence to be altered as follows: 1.
  • Page 14: License Agreement

    RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules Modbus & DDL Interface security License agreement Any conducts critical to device functionality (DDL, Modbus Copying and reverse engineering is prohibited by the law. lines etc.) shall be physically protected (installed outside pub- lic access) since they could be damaged or tampered-with by unauthorized people, either accidentally or for purpose.
  • Page 15 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules 32-00156-03...
  • Page 16 RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules For More Information The Honeywell Thermal Solutions family of products includes Honeywell Combustion Safety, Eclipse, Exothermics, Hauck, Kromschröder and Maxon. To learn more about our products, visit ThermalSolutions. honeywell.com or contact your Honeywell Sales Engineer.