Kick Axle Assembly And Installation - Yamaha YZ450F(W) Owner's Service Manual

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KICK AXLE AND SHIFT SHAFT
Kick axle assembly
1. Install:
NOTE:
• Apply the molybdenum disulfide oil on the
inner circumferences of the kick gear and
ratchet wheel.
• Align the punch mark a on the ratchet wheel
with the punch mark b on the kick axle.
2. Install:
NOTE:
Make sure the stopper a of the torsion spring
fits into the hole b on the kick axle.
3. Install:
NOTE:
Slide the spring guide into the kick axle, make
sure the groove a in the spring guide fits on
the stopper of the torsion spring.
4. Install:
NOTE:
• Apply the molybdenum disulfide grease on
the contacting surfaces of the kick axle stop-
per a and ratchet wheel guide 3.
• Apply the engine oil on the kick axle.
• Slide the kick axle assembly into the crank-
case and make sure the kick axle stopper fits
into the ratchet wheel guide.
4 - 76
• Kick gear 1
• Plain washer 2
• Circlip 3
New
• Ratchet wheel 4
• Spring 5
• Plain washer 6
• Circlip 7
New
To kick axle 8.
• Torsion spring 1
To kick axle 2.
• Spring guide 1
• Kick axle assembly 1
• Plain washer 2
ENG

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This manual is also suitable for:

Yz450f 2007Yz450f w 2007Yz450f 2006Yz450fw 2006

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