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Yamaha YZ450FV Parts Catalogue

Yamaha yz450f(v) motorcycles parts catalogue.
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YZ450FV
YZ450F
(2S22)
YZ450F
(2S23)
YZ450FV
NEWS No.
2006/5/19
PE0-MC-060026
PE0-MC-060032
(2S21,2S25)
U.S.A.,CANADA
EUROPE
JAPAN
(2S24,2S26)
OCEANIA,SOUTH AFRICA
DATE
Mar., 16, 2006 FIG.25: FRONT FORK LIST CORRECTION
May., 10, 2006 FIG.10: CARBRETOR LIST CORRECTION
A
2
1E2S2-100E1
(
2E2S2-100E1
COMMENT
)

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   Summary of Contents for Yamaha YZ450FV

  • Page 1

    YZ450FV (2S21,2S25) U.S.A.,CANADA YZ450F (2S22) EUROPE YZ450F (2S23) JAPAN YZ450FV (2S24,2S26) OCEANIA,SOUTH AFRICA 1E2S2-100E1 2E2S2-100E1 NEWS No. DATE COMMENT 2006/5/19 PE0-MC-060026 Mar., 16, 2006 FIG.25: FRONT FORK LIST CORRECTION PE0-MC-060032 May., 10, 2006 FIG.10: CARBRETOR LIST CORRECTION...

  • Page 2

    YZ450FV/YZ450F PARTS CATALOGUE ©2005 by Yamaha Motor Co., Ltd. 1st edition, October 2005 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

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    YZ450FV YZ450F...

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    FOREWORD This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition. ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

  • Page 5

    FOREWORD 7. Applicable Serial No. Engine Serial No. Frame Serial No. 8. Applicable Colour Code (The (*) mark shows Model colour.) Abbreviation Colour Name Colour Code DPBSE(*) DEEP PURPLISH BLUE SOLID E 0583 LRYS1(*) LIGHT REDDISH YELLOW SOLID 1 0386...

  • Page 6

    MODEL LABEL (1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue When using this parts catalogue, please be sure to cross–reference the “model code – Model Production Country...

  • Page 7

    CONTENTS ENGINE INDEX CYLINDER ................B2 CRANKSHAFT & PISTON ............ B4 NUMERICAL INDEX ............. M1 VALVE ................... B5 CAMSHAFT & CHAIN ............B7 WATER PUMP ..............B8 RADIATOR & HOSE ............. B9 OIL PUMP ................B10 OIL CLEANER ............... B11 INTAKE .................

  • Page 8

    FIG. 1 CYLINDER REF. PART NO. DESCRIPTION REMARKS 1 2S2–11102–00 CYLINDER HEAD ASSY 2 5TA–11133–10 .GUIDE, VALVE 1 3 5TA–11134–10 .GUIDE, VALVE 2 4 90105–06027 .BOLT, FLANGE 10 10 10 10 5 90340–12112 .PLUG, STRAIGHT SCREW 6 91808–16023 .PIN, DOWEL 7 95022–06010 BOLT, FLANGE 8 90430–06014...

  • Page 9

    FIG. 1 CYLINDER REF. PART NO. DESCRIPTION REMARKS 25 2S2–11351–00 GASKET, CYLINDER 26 93612–16254 PIN, DOWEL 27 95022–06035 BOLT, FLANGE 28 2S2–15441–00 HOLDER, CLUTCH CABLE 29 95022–06016 BOLT, FLANGE...

  • Page 10

    FIG. 2 CRANKSHAFT & PISTON REF. PART NO. DESCRIPTION REMARKS 1 2S2–11400–00 CRANKSHAFT ASSY 2 2S2–11412–00 .CRANK 1 3 2S2–11422–00 .CRANK 2 4 5TG–11681–00 .PIN, CRANK 1 5 93310–63417 .BEARING 6 2S2–11651–00 .ROD, CONNECTING 7 93306–30633 BEARING 8 2S2–11536–00 GEAR, DRIVE 9 2S2–11455–00 SHAFT 1 10 93305–20301...

  • Page 11

    FIG. 3 VALVE REF. PART NO. DESCRIPTION REMARKS 1 5TA–12111–00 VALVE, INTAKE 2 5TA–12112–00 VALVE, INTAKE 2 3 5TA–12121–00 VALVE, EXHAUST 4 3GM–12126–00 SEAT, VALVE SPRING 2 5 5TA–12113–00 SPRING, VALVE INNER 6 5TA–12114–00 SPRING, VALVE OUTER 7 5BE–12117–00 RETAINER, VALVE SPRING 8 4GY–12117–00 RETAINER, VALVE SPRING 9 1AA–12118–00...

  • Page 12

    FIG. 3 VALVE REF. PART NO. DESCRIPTION REMARKS 13 3LD–12169–31 PAD, ADJUSTING (1.95) 3LD–12169–50 PAD, ADJUSTING (2.00) 3LD–12169–70 PAD, ADJUSTING (2.05) 3LD–12169–90 PAD, ADJUSTING (2.10) 3LD–12169–E0 PAD, ADJUSTING (2.15) 3LD–12169–G0 PAD, ADJUSTING (2.20) 3LD–12169–J0 PAD, ADJUSTING (2.25) 3LD–12169–L0 PAD, ADJUSTING (2.30) 3LD–12169–N0 PAD, ADJUSTING (2.35) 3LD–12169–T0...

  • Page 13

    FIG. 4 CAMSHAFT & CHAIN REF. PART NO. DESCRIPTION REMARKS 1 5TA–12170–10 CAMSHAFT ASSY 1 2 5TA–12180–10 CAMSHAFT ASSY 2 3 93440–41178 CIRCLIP 4 94591–57118 CHAIN (98XRH2010-118M) 5 5TA–12210–10 TENSIONER ASSY, CAM CHAIN 6 4FM–12213–00 GASKET, TENSIONER CASE 7 95022–06025 BOLT, FLANGE 8 90430–06014 GASKET...

  • Page 14

    FIG. 5 WATER PUMP REF. PART NO. DESCRIPTION REMARKS 1 5GR–12458–00 SHAFT, IMPELLER 2 5DJ–12451–00 IMPELLER, WATER PUMP 3 90201–08512 WASHER, PLATE 4 93109–11073 OIL SEAL 5 93102–12106 OIL SEAL (SD 12-22-5 HS) 6 93306–00105 BEARING 7 5BE–12422–20 COVER, HOUSING 8 5BE–12439–00 O-RING 9 93604–10011...

  • Page 15

    FIG. 6 RADIATOR & HOSE REF. PART NO. DESCRIPTION REMARKS 1 2S2–1240A–00 RADIATOR ASSY 2 2S2–12461–00 RADIATOR ASSY 3 22W–12462–00 CAP, RADIATOR 4 91A20–05065 TUBE, FLEXIBLE VINYL 5 90467–090A2 CLIP 6 2S2–12481–00 PIPE 1 7 91312–06012 BOLT 8 93210–16500 O-RING 9 2S2–12576–00 HOSE 1 10 1C3–12482–00...

  • Page 16

    FIG. 7 OIL PUMP REF. PART NO. DESCRIPTION REMARKS 1 2S2–13300–00 OIL PUMP ASSY 2 5TA–13320–00 ROTOR ASSY 2 3 93603–16219 PIN, DOWEL 4 93440–10153 CIRCLIP 5 99530–08012 PIN, DOWEL 6 91314–06030 BOLT 7 2S2–13342–00 SHAFT, IDLE GEAR 8 90149–06058 SCREW 9 2S2–13341–00 GEAR, OIL PUMP IDLE...

  • Page 17

    FIG. 8 OIL CLEANER REF. PART NO. DESCRIPTION REMARKS 1 5TA–13440–00 ELEMENT ASSY, OIL CLEANER 2 5BE–13447–10 COVER, OIL ELEMENT 3 93210–47675 O-RING 4 93210–07135 O-RING 5 90110–06228 BOLT, HEXAGON SOCKET HEAD 6 91312–06065 BOLT 7 91312–06020 BOLT...

  • Page 18

    FIG. 9 INTAKE REF. PART NO. DESCRIPTION REMARKS 1 2S2–13597–00 JOINT, CARBURETOR 3 2 90450–57010 HOSE CLAMP ASSY 3 91312–06020 BOLT 4 5TA–14293–00 COVER 1 5 5TA–14227–00 GASKET 6 5TA–14239–00 SEAL 7 5TA–14987–00 HOSE 8 3TJ–14137–40 CLIP 9 5TA–14428–00 BOLT 10 90450–61002 HOSE CLAMP ASSY 11 5XC–14401–90...

  • Page 19

    FIG. 10 CARBURETOR REF. PART NO. DESCRIPTION REMARKS 1 2S2–14101–00 CARBURETOR ASSY 1 2 5JG–14959–00 .GASKET 3 91316–04012 .BOLT 4 688–14592–00 .SCREW 5 90202–08045 .WASHER, PLATE 6 5JG–14951–00 .WASHER 7 5JG–14522–00 .SCREW, ADJUST 8 5JG–14388–10 .VALVE, VACUUM CONTROL 9 3TJ–14267–40 .ROLLER 10 5JG–14546–01 .VALVE, NEEDLE...

  • Page 20

    FIG. 10 CARBURETOR REF. PART NO. DESCRIPTION REMARKS 15 5JG–14275–00 .SPRING 16 5JG–14264–00 .COLLAR 17 5XD–14947–00 .NOZZLE, MAIN 18 4MX–14943–40 .JET, MAIN (#165) 4MX–14943–88 .JET, MAIN (#152) 4MX–14943–38 .JET, MAIN (#155) 4MX–14943–89 .JET, MAIN (#158) 4MX–14943–39 .JET, MAIN (#160) 4MX–14943–90 .JET, MAIN (#162) 4MX–14943–91 .JET, MAIN (#168)

  • Page 21

    FIG. 10 CARBURETOR REF. PART NO. DESCRIPTION REMARKS 21 4JT–1494F–05 .JET (#45) 4JT–1494F–07 .JET (#50) 4JT–1494F–11 .JET (#60) 4JT–1494F–13 .JET (#65) 22 5TA–14943–27 .JET, MAIN (#100) 23 5NL–14105–00 .PILOT SCREW SET 24 4SR–14985–00 .FLOAT 25 676–14548–00 .PIN, FLOAT ARM 26 4MX–14392–00 .VALVE, NEEDLE 27 633–14159–00 .CLIP...

  • Page 22

    FIG. 10 CARBURETOR REF. PART NO. DESCRIPTION REMARKS 43 5XC–14922–00 .SCREW, THROTTLE 44 90201–08410 .WASHER, PLATE 45 5TA–14934–00 .SPRING, THROTTLE STOP 46 5XC–85885–00 .THROTTLE SENSOR ASSY 47 5NX–14562–00 .O-RING 48 5NX–14216–00 .SCREW 49 4MX–14561–00 .O-RING 50 4MX–14115–00 .PLUG, SCREW 51 3TJ–14137–40 .CLIP 52 5BE–14146–00 .PLATE...

  • Page 23

    FIG. 11 EXHAUST REF. PART NO. DESCRIPTION REMARKS 1 2S2–14611–00 PIPE, EXHAUST 1 2S2–14611–10 PIPE, EXHAUST 1 2 5TA–14628–00 PROTECTOR, EXHAUST PIPE 2S2–14628–00 PROTECTOR, EXHAUST PIPE 3 4BD–14766–00 WASHER, PROTECTOR 90201–05017 WASHER, PLATE 4 98980–06008 SCREW, BIND 5 90206–06090 WASHER, WAVE 6 3VD–14613–01 GASKET, EXHAUST PIPE 7 91312–08020...

  • Page 24

    FIG. 12 CRANKCASE REF. PART NO. DESCRIPTION REMARKS 1 2S2–15100–00 CRANKCASE ASSY 2 2S2–15155–00 .NOZZLE 3 3 5XC–15373–00 .PIPE, BREATHER 4 99530–14016 .PIN, DOWEL 5 91314–06050 BOLT 6 91314–06060 BOLT 7 91314–06080 BOLT 8 2S2–15421–00 COVER, CRANKCASE 2 9 2S2–17466–00 GUIDE, CHAIN 10 98502–06025 SCREW, PAN HEAD...

  • Page 25

    FIG. 12 CRANKCASE REF. PART NO. DESCRIPTION REMARKS 28 93210–09165 .O-RING 29 90461–10136 CLAMP 30 95022–06012 BOLT, FLANGE 31 90430–06014 GASKET...

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    FIG. 13 CRANKCASE COVER 1 REF. PART NO. DESCRIPTION REMARKS 1 2S2–15411–00 COVER, CRANKCASE 1 2 90340–27002 PLUG, STRAIGHT SCREW 3 93210–27370 O-RING 4 90340–14128 PLUG, STRAIGHT SCREW 5 93210–14369 O-RING 6 3Y1–15363–00 PLUG, OIL 7 93210–19123 O-RING 8 2S2–15378–00 HOLDER 9 2S2–15451–00 GASKET, CRANKCASE COVER 1...

  • Page 27

    FIG. 13 CRANKCASE COVER 1 REF. PART NO. DESCRIPTION REMARKS 28 95022–06080 BOLT, FLANGE 29 583–13113–00 SEAT, CHECK BALL 30 93503–08007 BALL 31 90501–043E0 SPRING, COMPRESSION...

  • Page 28

    FIG. 14 STARTER REF. PART NO. DESCRIPTION REMARKS 1 2S2–15601–00 KICK SHAFT ASSY 2 90201–20685 .WASHER, PLATE (T=0.5) 3 93410–20038 .CIRCLIP 4 2S2–15671–00 .WHEEL, RATCHET 5 90501–160A2 .SPRING, COMPRESSION 6 90201–167P7 .WASHER, PLATE 7 99009–16400 .CIRCLIP 8 5GR–15664–00 .GUIDE, SPRING 9 90508–305B0 .SPRING, TORSION 10 90201–162H4...

  • Page 29

    FIG. 15 CLUTCH REF. PART NO. DESCRIPTION REMARKS 1 2S2–16111–00 GEAR, PRIMARY DRIVE 2 90208–25045 WASHER, CONICAL SPRING 3 90179–20009 4 5XD–16150–50 PRIMARY DRIVEN GEAR COMP. 5 5TA–16371–10 BOSS, CLUTCH 6 5JG–16351–00 PLATE, PRESSURE 1 7 5JG–16325–00 PLATE, CLUTCH 2 8 5TA–16321–00 PLATE, FRICTION 9 90501–231E9...

  • Page 30

    FIG. 16 TRANSMISSION REF. PART NO. DESCRIPTION REMARKS 1 93306–20532 BEARING 2 2S2–17411–00 AXLE,MAIN(14T) 3 2S2–17151–00 GEAR, 5TH PINION(21T) 4 90201–253K0 WASHER, PLATE (T=1.0) 5 93440–25084 CIRCLIP 6 2S2–17131–00 GEAR, 3RD PINION(18T) 7 2S2–17141–00 GEAR, 4TH PINION (22T) 8 90387–21005 COLLAR 9 2S2–17121–00 GEAR, 2ND PINION(15T)

  • Page 31

    FIG. 16 TRANSMISSION REF. PART NO. DESCRIPTION REMARKS 28 93102–32480 OIL SEAL 29 90387–2513F COLLAR 30 93210–22164 O-RING 31 9383E–13233 SPROCKET, DRIVE (13T) 32 90215–21003 WASHER, LOCK 33 90179–20001 34 2S2–17471–00 PLATE, COVER 35 90105–06553 BOLT, FLANGE...

  • Page 32

    FIG. 17 SHIFT CAM & FORK REF. PART NO. DESCRIPTION REMARKS 1 5NL–18541–00 CAM, SHIFT 2 93306–90509 BEARING 3 278–18542–00 POINT, NEUTRAL 4 90501–06022 SPRING, COMPRESSION 5 93306–80501 BEARING 6 2S2–18140–00 STOPPER LEVER ASSY 7 90508–26021 SPRING, TORSION 8 90109–066G1 BOLT 9 90201–06013 WASHER, PLATE...

  • Page 33

    FIG. 18 SHIFT SHAFT REF. PART NO. DESCRIPTION REMARKS 1 2S2–18101–00 SHIFT SHAFT ASSY 2 5MW–18122–01 LEVER, SHIFT 2 3 90387–124F4 COLLAR 4 90508–29021 SPRING, TORSION 5 90201–127E1 WASHER, PLATE 6 93608–33002 PIN, DOWEL 7 2S2–18110–00 SHIFT PEDAL ASSY 8 95022–06020 BOLT, FLANGE 9 93102–12224 OIL SEAL...

  • Page 34

    FIG. 19 FRAME REF. PART NO. DESCRIPTION REMARKS 1 2S2–21101–00 FRONT FRAME COMP. 2 1C3–21447–10 .BRACKET, FOOTREST 3 1C3–21448–10 .BRACKET, FOOTREST 4 90149–10031 .SCREW 5 5XC–21190–90 REAR FRAME COMP. 6 90105–08115 BOLT, FLANGE 7 90105–08085 BOLT, FLANGE 8 30X–22178–00 TENSIONER 9 4V4–22184–00 BUSH 10 90201–08045...

  • Page 35

    FIG. 19 FRAME REF. PART NO. DESCRIPTION REMARKS 28 90179–10658 29 90201–104R2 WASHER, PLATE 30 1C3–21244–10 31 2S2–21417–00 BRACKET, FRONT LOWER 1 32 90105–08130 BOLT, FLANGE 33 92903–08200 WASHER, PLAIN 34 5XC–21456–90 PLATE, PATCH 35 2S2–21471–00 PROTECTOR, ENGINE 36 90119–06217 BOLT, WITH WASHER 37 2S2–2147E–00 GUARD, ENGINE 2...

  • Page 36

    FIG. 20 FENDER REF. PART NO. DESCRIPTION REMARKS 1 1C3–21511–50 FENDER, FRONT UR FOR DPBSE 5XC–21511–D0 FENDER, FRONT UR FOR LRYS1 2 90387–06090 COLLAR 3 90119–06096 BOLT, WITH WASHER 4 4ES–2153E–01 EMBLEM, YAMAHA UR FOR DPBSE 4ES–2153E–20 EMBLEM, YAMAHA UR FOR LRYS1 5 3FB–2415E–01 LABEL, CAUTION 3FB–2415E–C0...

  • Page 37

    FIG. 20 FENDER REF. PART NO. DESCRIPTION REMARKS 22 3XJ–2151H–B1 LABEL 5 FOR CAN 23 5PA–21568–00 LABEL, WARNING 24 2S2–2163G–00 EMBLEM 1 UR FOR DPBSE 2S2–2163G–10 EMBLEM 1 UR FOR LRYS1 25 5XC–2164B–00 EMBLEM,3D FOR LRYS1 26 3ME–2415E–01 LABEL, CAUTION...

  • Page 38

    FIG. 21 SIDE COVER REF. PART NO. DESCRIPTION REMARKS 1 5XC–21710–90 SIDE COVER ASSY 1 2 95824–06016 BOLT, FLANGE 3 90119–08086 BOLT, WITH WASHER 4 5XC–21720–90 SIDE COVER ASSY 2 5 95824–06016 BOLT, FLANGE 6 90119–08086 BOLT, WITH WASHER 7 5XC–21730–90 SIDE COVER ASSY 3 UR FOR DPBSE 5XC–21730–D0...

  • Page 39

    FIG. 22 REAR ARM REF. PART NO. DESCRIPTION REMARKS 1 1C3–22110–50 REAR ARM COMP. 2 90151–04001 SCREW, COUNTERSUNK 3 1P8–22355–00 PATCH 4 93317–22262 BEARING 5 93342–22217 BEARING 6 93106–22002 OIL SEAL 7 93109–28043 OIL SEAL 8 90387–18012 COLLAR 9 90387–18004 COLLAR 10 1C3–22151–00 SEAL, GUARD...

  • Page 40

    FIG. 22 REAR ARM REF. PART NO. DESCRIPTION REMARKS 28 93109–22019 OIL SEAL 29 90387–14009 COLLAR 30 5XC–22121–90 SHAFT 1 31 1C3–22122–00 SHAFT 2 32 90201–14740 WASHER, PLATE 33 90185–14007 NUT, SELF-LOCKING 34 1C3–2135F–00 COVER 35 1C3–2139R–00 COVER 2 36 3RV–21668–A0 LABEL, TIRE 37 3RV–21668–B0 LABEL, TIRE...

  • Page 41

    FIG. 23 REAR SUSPENSION REF. PART NO. DESCRIPTION REMARKS 1 2S2–22200–00 SHOCK ABSORBER ASSY, REAR UR FOR USA 2S2–22200–40 SHOCK ABSORBER ASSY, REAR UR FOR CAN 2S2–22200–10 SHOCK ABSORBER ASSY, REAR 2S2–22200–20 SHOCK ABSORBER ASSY, REAR 2S2–22200–30 SHOCK ABSORBER ASSY, REAR 2 2S2–22201–00 .DAMPER SUB ASSY UR FOR USA...

  • Page 42

    FIG. 23 REAR SUSPENSION REF. PART NO. DESCRIPTION REMARKS 17 1C3–22212–50 .SPRING (K=54N/MM) 18 1C3–22214–50 .GUIDE, SPRING 1 19 1C3–22565–00 .SPRING SEAT 20 5XE–22242–00 BOLT 2 21 95607–10200 NUT, U FLANGE 22 92907–10200 WASHER, PLAIN 23 5NY–22241–00 BOLT 1 24 90185–10060 NUT, SELF-LOCKING...

  • Page 43

    FIG. 24 STEERING REF. PART NO. DESCRIPTION REMARKS 1 93332–00068 BEARING 2 4EW–23416–00 COVER, BALL RACE 2 3 90179–28003 4 90201–286K9 WASHER, PLATE 5 1C3–23435–50 CROWN, HANDLE 6 90170–24003 7 90201–24016 WASHER, PLATE 8 5XC–23441–90 HOLDER, HANDLE UPPER 9 5XC–23442–90 HOLDER, HANDLE LOWER 10 90201–12028 WASHER, PLATE...

  • Page 44

    FIG. 25 FRONT FORK REF. PART NO. DESCRIPTION REMARKS 1 2S2–23102–00 FRONT FORK ASSY (L.H) 2S2–23102–10 FRONT FORK ASSY (L.H) 2 1C3–23136–M0 .TUBE, OUTER (RIGHT) 3 1C3–23120–M0 .INNER TUBE COMP.2 4 5XE–23171–L0 .PISTON, FRONT FORK 5 5XE–23125–L0 .METAL, SLIDE 1 6 5XE–23146–L0 .WASHER, OIL SEAL 7 1C3–23145–M0...

  • Page 45

    FIG. 25 FRONT FORK REF. PART NO. DESCRIPTION REMARKS 25 2S2–23103–00 FRONT FORK ASSY (R.H) 2S2–23103–10 FRONT FORK ASSY (R.H) 26 1C3–23136–M0 .TUBE, OUTER (RIGHT) 27 1C3–23110–M0 .INNER TUBE COMP.1 28 5XE–23171–L0 .PISTON, FRONT FORK 29 5XE–23125–L0 .METAL, SLIDE 1 30 5XE–23146–L0 .WASHER, OIL SEAL 31 1C3–23145–M0...

  • Page 46

    FIG. 25 FRONT FORK REF. PART NO. DESCRIPTION REMARKS 49 1P8–23340–M0 UNDER BRACKET COMP. 50 93332–00081 BEARING 51 5XC–23346–L0 BOLT 1 52 1C3–2315H–10 PROTECTOR 1 53 4XL–2153A–10 EMBLEM, YAMAHA 54 1C3–2315J–10 PROTECTOR 2 55 4XL–2153A–10 EMBLEM, YAMAHA 56 3SP–23356–L0 BOLT 2 57 1C3–23466–50 CLAMP 58 1C3–23467–50...

  • Page 47

    FIG. 26 FUEL TANK REF. PART NO. DESCRIPTION REMARKS 1 5XC–24110–90 FUEL TANK COMP. 2 5NY–24610–00 CAP ASSY 3 90445–09220 HOSE (L30) 4 3XJ–24380–00 PIPE JOINT ASSY 5 90445–09251 HOSE (L350) 6 5XE–24144–00 HOLDER, DAMPER 7 90480–18549 GROMMET 8 95027–06016 BOLT, FLANGE 9 95024–06030 BOLT, FLANGE...

  • Page 48

    FIG. 26 FUEL TANK REF. PART NO. DESCRIPTION REMARKS 28 90467–100A1 CLIP 29 90202–05193 WASHER, PLATE 30 90149–06011 SCREW 31 5XC–24182–90 DAMPER, LOCATING 2 32 5XC–24183–90 DAMPER, LOCATING 3 33 90465–13275 CLAMP...

  • Page 49

    FIG. 27 SEAT REF. PART NO. DESCRIPTION REMARKS 1 5XC–24710–90 SINGLE SEAT ASSY UR FOR DPBSE 5XC–24710–D0 SINGLE SEAT ASSY UR FOR LRYS1 5XC–24710–A0 SINGLE SEAT ASSY 2 5XC–2470F–90 .SEAT COVER COMP. UR FOR DPBSE 5XC–2470F–D0 .SEAT COVER COMP. UR FOR LRYS1 5XC–2470F–A0 .SEAT COVER COMP.

  • Page 50

    FIG. 28 FRONT WHEEL REF. PART NO. DESCRIPTION REMARKS 1 5NY–25111–00 HUB, FRONT 2 93306–90409 BEARING 3 5NY–25117–00 SPACER, BEARING 4 93102–26468 OIL SEAL 5 94416–21018 RIM (1.60-21) 6 5NY–25104–00 SPOKE SET, FRONT 7 94108–21015 TIRE (80/100-21 51M D739FA) DUNLOP TIRE (80/100-21 51R MT320) LM PIRELLI 94108–2112Y...

  • Page 51

    FIG. 29 FRONT BRAKE CALIPER REF. PART NO. DESCRIPTION REMARKS 1 5MV–2581T–00 DISK BRAKE ASSY 2 90149–06327 SCREW 3 1C3–2580T–00 CALIPER ASSY (LEFT) 4 5UN–W0057–00 .PISTON ASSY, CALIPER 5 3JD–W0047–00 ..CALIPER SEAL KIT 6 5DH–25919–00 .SUPPORT, PAD 7 1UY–W0048–50 .BLEED SCREW KIT 8 5MV–W0045–01 .BRAKE PAD KIT 9 5DH–25933–00...

  • Page 52

    FIG. 30 REAR WHEEL REF. PART NO. DESCRIPTION REMARKS 1 5ET–25311–00 HUB, REAR 2 5ET–25317–00 SPACER, BEARING 3 93306–27212 BEARING 4 93306–07202 BEARING 5 93106–30001 OIL SEAL 6 93106–30045 OIL SEAL 7 99009–45500 CIRCLIP 8 94421–19003 RIM (2.15-19) 9 5HD–25304–00 SPOKE SET, REAR 10 94111–19015 TIRE (110/90-19 62M D756)

  • Page 53

    FIG. 30 REAR WHEEL REF. PART NO. DESCRIPTION REMARKS 16 90109–08078 BOLT 17 90185–08008 NUT, SELF-LOCKING 18 90201–08048 WASHER, PLATE 19 90480–08608 GROMMET 20 5TJ–2530S–80 COLLAR ASSY 21 1C3–25388–50 PULLER, CHAIN 1 22 1C3–25389–00 PULLER, CHAIN 2 23 90101–08006 BOLT 24 90179–08656 25 1C3–25381–10 AXLE, WHEEL...

  • Page 54

    FIG. 31 REAR BRAKE CALIPER REF. PART NO. DESCRIPTION REMARKS 1 5NY–2582W–00 DISK, REAR BRAKE 2 2 90109–065G4 BOLT 3 1C3–2580W–50 CALIPER ASSY, REAR 2 4 5UN–W0057–50 .PISTON ASSY, CALIPER 5 5UN–W0047–50 ..CALIPER SEAL KIT 6 5DH–25919–50 .SUPPORT, PAD 7 1UY–W0048–50 .BLEED SCREW KIT 8 1C3–W0046–50 .BRAKE PAD KIT 2...

  • Page 55

    FIG. 32 STEERING HANDLE & CABLE REF. PART NO. DESCRIPTION REMARKS 1 5XC–26111–90 HANDLEBAR 2 4GY–26241–00 GRIP 3 5TJ–26240–C0 GRIP ASSY 4 4GY–26242–00 .GRIP (RIGHT) 5 3Y1–26249–00 .RING, LEAF 6 5BE–26281–00 CAP, GRIP UPPER 7 5BE–26282–00 CAP, GRIP LOWER 8 98507–05020 SCREW, PAN HEAD 9 5SF–26287–10 COVER, CAP GRIP...

  • Page 56

    FIG. 33 FRONT MASTER CYLINDER REF. PART NO. DESCRIPTION REMARKS 1 1C3–25872–50 HOSE, BRAKE 1 2 90201–10118 WASHER, PLATE 3 90401–10172 BOLT, UNION 4 5XE–W2587–10 MASTER CYLINDER SUB ASSY 5 5NY–W0041–00 .CYLINDER KIT, MASTER 6 5NY–25868–00 .BOOT, MASTER CYLINDER 7 5XE–25854–00 .DIAPHRAGM, RESERVOIR 8 5MV–25852–01 .CAP, RESERVOIR...

  • Page 57

    FIG. 34 STAND & FOOTREST REF. PART NO. DESCRIPTION REMARKS 1 2S2–27200–00 PEDAL, BRAKE 2 1C3–27217–10 BOLT 3 93210–11073 O-RING 4 91402–20012 PIN, COTTER 5 90506–16007 SPRING, TENSION 6 90240–08120 PIN, CLEVIS 7 90201–08044 WASHER, PLATE 8 90468–16001 CLIP 9 5XE–27411–01 FOOTREST 1 10 5XE–27421–01 FOOTREST 2...

  • Page 58

    FIG. 35 REAR MASTER CYLINDER REF. PART NO. DESCRIPTION REMARKS 1 1C3–2583V–00 RR. MASTER CYLINDER ASSY. 2 5UN–W0042–50 .CYLINDER KIT, MASTER 3 5UN–27218–00 .NUT 4 5UN–27222–00 .JOINT 5 5UN–25852–50 .CAP, RESERVOIR 6 5UN–2585B–00 .PLATE, DIAPHRAGM 7 5UN–25854–00 .DIAPHRAGM, RESERVOIR 8 5UN–27217–00 .BOLT 9 5CG–25715–00 .SEPARATOR ASSY...

  • Page 59

    FIG. 36 GENERATOR REF. PART NO. DESCRIPTION REMARKS 1 2S2–85560–00 BASE ASSY 2 2S2–85550–00 ROTOR ASSY 3 90149–06228 SCREW 4 90179–12657 5 90201–127E1 WASHER, PLATE...

  • Page 60

    FIG. 37 HANDLE SWITCH & LEVER REF. PART NO. DESCRIPTION REMARKS 1 5XE–82911–00 HOLDER, LEVER 1 2 5MV–83912–00 LEVER 1 3 90109–06034 BOLT 4 5LP–84126–10 NUT, LENS FITTING 5 5HD–26337–00 BOLT, ADJUSTING 6 5HD–83951–00 BOLT, CABLE ADJUSTING 7 5HD–26372–00 COVER, HANDLE LEVER 1 8 5XD–82946–00 HOLDER, STARTER LEVER 9 5XD–82913–00...

  • Page 61

    FIG. 38 ELECTRICAL 1 REF. PART NO. DESCRIPTION REMARKS 1 2S2–85540–00 C.D.I. UNIT ASSY 2S2–85540–10 C.D.I. UNIT ASSY 2 1C3–85546–00 BAND 3 5TA–82310–10 IGNITION COIL ASSY 4 2S2–82540–00 NEUTRAL SWITCH ASSY 5 93210–21276 O-RING 6 90154–05022 SCREW, BINDING 7 90464–13077 CLAMP 8 90464–13073 CLAMP...

  • Page 62

    FIG. 39 ALTERNATE FOR CHASSIS REF. PART NO. DESCRIPTION REMARKS 1 5UN–22212–00 SPRING (K=42N/MM) 1C3–22212–00 SPRING (K=44N/MM) 1C3–22212–10 SPRING (K=46N/MM) 1C3–22212–20 SPRING (K=48N/MM) 1C3–22212–30 SPRING (K=50N/MM) 1C3–22212–40 SPRING (K=52N/MM) 1C3–22212–50 SPRING (K=54N/MM) 1C3–22212–60 SPRING (K=55.8N/MM) 5UN–22212–A0 SPRING (K=APPROX.44N/MM) 5UN–22212–B0 SPRING (K=APPROX.46N/MM) 5UN–22212–C0 SPRING (K=APPROX.48N/MM) 5UN–22212–D0...

  • Page 63

    FIG. 40 ALTERNATE REF. PART NO. DESCRIPTION REMARKS 1 2S2–14750–20 SILENCER ASSY 2 90267–48084 .RIVET, BLIND 3 2S2–1469A–10 .FIBER 4 2S2–1469E–00 .FIBER 5 2S2–1469F–00 .FIBER 6 5XD–14714–00 .GASKET, MUFFLER 7 5BE–14747–00 .DAMPER, MUFFLER 8 90387–0814J .COLLAR...

  • Page 64

    NUMERICAL INDEX GRID GRID GRID GRID GRID GRID PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 2S2–11102–00 B – 3LD–12168–U1 B – 4MX–14115–00 C – 5JG–14591–00 C – 4MX–14943–93 B – 14 5XD–15621–00 C – 4KG–1111G–00 B –...

  • Page 65

    NUMERICAL INDEX GRID GRID GRID GRID GRID GRID PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 5PA–2118K–00 D – 1C3–22110–50 D – 1C3–22253–50 D – 1C3–23188–L0 D – 10 5NY–25186–00 E – 3JD–25917–00 E – 5PA–2118K–10 D –...

  • Page 66

    NUMERICAL INDEX GRID GRID GRID GRID GRID GRID PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 5TA–83941–00 E – 12 90111–06059 E – 10 90201–08043 C – 14 90340–14128 C – 90468–16001 E – 93109–22019 D – 5HD–83951–00 E –...

  • Page 67

    NUMERICAL INDEX GRID GRID GRID GRID GRID GRID PART NO. PART NO. PART NO. PART NO. PART NO. PART NO. 93511–32027 C – 95024–06030 E – 93603–16219 B – 10 95024–06050 D – 93604–10011 B – 95024–08035 D – 93608–33002 C –...

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