Toyota All Models Inspection Standards Manual page 8

MECHANICAL STANDARDS MECHANICAL STANDARDS
AND PROCESS NOTES AND PROCESS NOTES
2 Cold engine operation performs properly.
3 Throttle operates properly during cold start.
4 Vehicle operates properly during warm-up conditions.
5 Engine performs properly during operating temperature.
6 Engine reaches normal operating temperature.
7 Engine fan(s) operate properly.
8 Brake pedal free play and travel within specifications.
9 No abnormal vibrations and noises during brake applications.
10 ABS operates properly (via Techstream Health Check).
11 Parking brake operates properly and within specification.
12 Seat belt material condition.
13 Seat belts operate properly with full extension and smooth operation.
14 Transmission/clutch operates smoothly.
15 Automatic transmission operates properly during cold temperature.
II. Road Test
Depending on prior maintenance, throttle body cleaning may be
needed to ensure proper throttle feel following cold start.
Hesitation or backfire may indicate dirty or clogged fuel injectors.
Clean with Toyota Pressurized Fuel Injector Cleaner.
Failure to reach normal operating temperature generally indicates
a thermostat problem and can result in delayed O/D operation
on ECT AT. If engine shows symptoms of compression problems,
a cylinder compression balance test should be performed.
Properly functioning ABS and brake system operation should be
verified via Techstream Health Check. Excessive vehicle speeds
should not be used to test ABS operation.
Seat belts are intact with no tears or broken stitching.
Ensure all seat belts are functioning properly.
No abnormal noise or vibration.
5 Mechanical Notes 10/10