Alto-Shaam FryTech Series Installation Operation & Maintenance
Alto-Shaam FryTech Series Installation Operation & Maintenance

Alto-Shaam FryTech Series Installation Operation & Maintenance

Electric fryer battery

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OPTIONAL
AUTOMATIC
BASKET LIFTS
ASF-60E
FRYER
SAMPLE CONFIGURATION SHOWN
3/4" (19mm)
w164 N9221 water Street • p.O. box 450 • menomonee falls, wisconsin 53052-0450 uSa
PHONE: 262.251.3800 • 800.558.8744
.
.
.
p R i N t e d i N u
s
a
ASF-60DS
DUMP STATION
15" (381mm)
USA
ASF-60UC
UTILITY CABINET
TOP & SHELVES
Electric Fryer
• InstallatIon
• operatIon
• MaIntenance
/
FAX: 262.251.7067 • 800.329.8744
CANADA
www.alto-shaam.com
E l e c t r i c F R Y E R
F r y T e c h S e r i e s
ASF-60B
Battery
.
.
.
U
S
A
ONLY
M N - 3 5 7 5 1 • R
0 • 1 1 / 1 2
e v

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Summary of Contents for Alto-Shaam FryTech Series

  • Page 1 901mm) • operatIon • MaIntenance w164 N9221 water Street • p.O. box 450 • menomonee falls, wisconsin 53052-0450 uSa PHONE: 262.251.3800 • 800.558.8744 FAX: 262.251.7067 • 800.329.8744 CANADA ONLY www.alto-shaam.com M N - 3 5 7 5 1 • R 0 • 1 1 / 1 2 p R i N t e d i N u...
  • Page 2: Table Of Contents

    Cleaning Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unpacking .
  • Page 3: Delivery

    Additional model. Contact the Alto-Shaam Tech Team Service manuals are available from the Alto-Shaam Department if you have any questions concerning Tech Team Service Department.
  • Page 4: Safety Procedures And Precautions

    I N S T A L L A T I O N I N S T A L L A T I O N SAFETY PROCEdURES ANd PRECAUTIONS Knowledge of proper procedures is essential to the 1. This appliance is intended to cook, hold safe operation of electrically and/or gas energized or process foods for the purpose of human equipment.
  • Page 5: Dimension Drawings, Weights & Capacities

    I N S T A L L A T I O N A S F - 6 0 B G A S S P E C I F I C A T I O N S The Alto-Shaam fryer/dump station batteries combine up to four (4) ASF-60 fryers, dump station and/or utilicty cabinet in one frame. The battery also includes an oil filtration system. The battery is constructed of stainless steel and features front- and rear- mounted, heavy duty leveling casters. Two fry baskets and a cleaning brush set are included with each fryer. The fryers have a temperature range of 200°F to 400°F (93°C to 205°C). The ASF-60DS dump station features an overhead infrared heating element that...
  • Page 6: Clearance Requirements

    I N S T A L L A T I O N I N S T A L L A T I O N d A N G E R d A N G E R IMPROPER INSTALLATION, AVERTISSEMENT : UNE INSTALLATION, ALTERATION, ADJUSTMENT, UN AJUSTEMENT, UNE ALTÉRATION, UN SERVICE OU UN ENTRETIEN NON...
  • Page 7: Site Installation & Leveling

    I N S T A L L A T I O N I N S T A L L A T I O N S I T E I N S T A L L A T I O N It is the responsibility of the installer to verify 9. DO NOT install this appliance in any area where it that this installation is in compliance with the...
  • Page 8: Ventilation

    I N S T A L L A T I O N I N S T A L L A T I O N V E N T I L A T I O N d A N G E R Installation, air ventilation requirements, and service work must be in accordance with all local codes and must be performed...
  • Page 9: Restraint Requirements - Mobile Equipment

    I N S T A L L A T I O N I N S T A L L A T I O N R E S T R A I N T R E q U I R E M E N T S - M O B I L E E q U I P M E N T The fryer must be supplied with a connector that complies with all state and local installation codes.
  • Page 10: Electrical Requirements

    I N S T A L L A T I O N I N S T A L L A T I O N E L E C T R I C A L R E q U I R E M E N T S d A N G E R d A N G E R ENSURE POWER SOURCE...
  • Page 11 I N S T A L L A T I O N E L E C T R I C A L I N S T A L L A T I O N 1. Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed.
  • Page 12: Operation

    O P E R A T I O N O P E R A T I O N O I L / S H O R T E N I N G R E q U I R E M E N T S OIL/SHORTENING REqUIREMENTS d A N G E R Each ASf-60E frypot requires 62-pounds (28 kg) of oil or...
  • Page 13: Controls Behind Access Panel

    1. Service is to be performed by an authorized The LEd will display “HI”, the heat will shut Alto-Shaam service agent. off, the timer will be cancelled, and a constant alarm will sound. In this event, allow the frying 2. Ensure all local electrical codes, fire codes, and all...
  • Page 14: Panel Identification

    O P E R A T I O N P A N E L I d E N T I F I C A T I O N 1. LED DispLay 7. prEprograMMED proDUct KEys: Press 2. HoLD inDicator to start a cook cycle. Also used in programming. 3.
  • Page 15: Cook Cycle

    O P E R A T I O N O P E R A T I N G T H E C O N T R O L Start a Cook Cycle Press any product key to start a cook cycle. If the key is Start a cook cycle programmed, the cooking time will be displayed and Press any product key to start a cook cycle.
  • Page 16: Product Count

    O P E R A T I O N check product counts Press and hold the key for 3 seconds. CoUnTS will be displayed. To Check Product Counts : press and hold the P key for 3 seconds. COUNTS will be displayed. Press the key.
  • Page 17: Product Key Programming

    O P E R A T I O N display descriptions (continued) Operating Instructions Controller is in operating Mode. The actual vat Controller is in Operating Mode. Actual vat temperature temperature is more than 10 degrees below the is more than 10 degrees below the programmed vat programmed vat temperature.
  • Page 18 O P E R A T I O N P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d ) prOgram a prOducT kEy.
  • Page 19 O P E R A T I O N P R O d U C T K E Y P R O G R A M M I N G ( C O N T I N U E d ) Either press another product SET glObal Either press another product...
  • Page 20: System Programming

    O P E R A T I O N S Y S T E M P R O G R A M M I N G Enter System programming ENTER SYSTEM PRO- mode. Press and hold GRAMMING MODE. Press the down arrow key. PRoGRAM will be displayed.
  • Page 21: Programming Custom Product & Action Alarms

    O P E R A T I O N PROGRAMMING CUSTOM PROdUCT ANd ACTION ALARM NAMES TO THE LIBRARY ENTEr library ENTER LIBRARY PRO- prOgrammiNg mOdE. GRAMMING MODE. PRoGRAM will be displayed. Press the down arrow key. PROGRAM will be displayed. Press and hold Press the down arrow key.
  • Page 22: Suggested Frying Times

    O P E R A T I O N ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T Ed FR Y I NG T I M ES i t e M M i n u t e s t e M p e r A t u r e...
  • Page 23 O P E R A T I O N ALL SUGGESTEd FRYING TIMES ARE BASEd ON A FULL LOAd OF PROdUCT Remove ice crystals and ensure that food is dry before frying. Excessive water and ice can cause oil to splatter or overfl ow. Do not over fi ll the basket. Food needs to be surrounded by oil for best frying results. S U G GES T Ed FR Y I NG T I M ES IT E M M I N U TES T EM PE RATU R E...
  • Page 24: Cleaning

    C L E A N I N G d A I L Y C L E A N I N G & M A I N T E N A N C E d A N G E R d A N G E R TO AVOID SERIOUS PERSONAL dISCONNECT UNIT FROM INJURY DO NOT STAND ON THE...
  • Page 25: Oil Filtration

    C L E A N I N G OIL FILTRATION INSTRUCTIONS 1. Identify the kettle that requires oil filtration. Only 1 kettle Careful observation of the finished food product will can be drained at a time. help determine optimal filtering frequency. Filtering the cooking oil at regular intervals will help ensure 2. open the front access door. Place the mobile oil drawer food quality.
  • Page 26 C L E A N I N G OIL FILTRATION INSTRUCTIONS OIL dISCARd/RINSE HOSE: Note: Never run the filtration pump when all the Kettle Fill Valves and Nozzle Valve are The oil discard hose on assists closed or if neither of the hoses for the both the boil-out and filtration filtration or rinse nozzle are connected.
  • Page 27 C L E A N I N G OIL FILTRATION INSTRUCTIONS FILTER REPLACEMENT 1. With the Kettle Drain valve in the “CLOSEd” position, pull the mobile oil drawer from the fryer and disconnect the filtration hose from the fryer. Take care when pulling trolley from fryer as it has sharp edges. 2. Pushing down on filter frame clip, pull side of filter cartridge closest to clip upwards. Slide opposite edge of filter cartridge out from beneath the filter frame lip. 3. Remove used filter and filter ring . Discard filter...
  • Page 28 C L E A N I N G OIL FILTRATION INSTRUCTIONS FILTER CLEANING & MAINTENANCE Make certain the filter is securely fastened to the filter frame and cartridge before returning the assembly to the mobile oil drawer. NOTE: Make certain to use hand protection when working with hot surfaces. To discard deteriorated oil/shortening, the drawer can be REUSABLE MESH FILTER OPTION: pulled from the fryer and can be rolled to a convenient...
  • Page 29: Boil-Out Procedure

    C L E A N I N G B O I L - O U T P R O C E d U R E NOTE: NOTES: Perform an initial boil-out to clean and Before and during boil-out: sanitize the fryer before operating. Before draining any kettle, be sure the mobile oil Carbonized deposits along with an accumulation of oil drawer or heat safe container is in its location...
  • Page 30 C L E A N I N G B O I L - O U T P R O C E d U R E 6. Add boil out solution. Carefully follow the C A U T I O N manufacturer’s directions for mixing the boil-out solution.
  • Page 31: Service

    S E R V I C E C O N T R O L T R O U B L E S H O O T I N G PROBLEM CAUSE SOLUTION No power Circuit breaker OFF Check and reset Appliance not plugged in Plug in cord Defective 24VAC transformer...
  • Page 32: Extended Limited Frypot Warranty

    MAINTENANCE PROGRAM. ExTENdEd limiTEd frypOT warraNTy Alto-Shaam, Inc. warrants to the original purchaser that any frypot that is found to be defective in material or workmanship will, at Alto-Shaam’s option, subject to provisions hereinafter stated, be replaced with a new or rebuilt frypot.
  • Page 33: Asf-60B Service Views

    S E R V I C E ASF-60B electric Fryer BAttery reference only OPTIONAL AUTOMATIC BASKET LIFTS ASF-60DS DUMP STATION ASF-60E FRYER ASF-60UC UTILITY CABINET TOP & SHELVES SAMPLE CONFIGURATION SHOWN ITEM DESCRIPTION PE-29469 Fryer Panel Overlay HG-2015 Hinge Assembly (each appliance) SC-2072 Screws for Hinge Assembly 5014682...
  • Page 34 S E R V I C E ASF-60B electric Fryer Kettle ASSemBly 5015302 KETTLE,W/DRAIN ASF-60E 15" ITEM DESCRIPTION 5015918 Kettle with insulation, ASF-60E 5015303 Drain Valve Assembly Pa rt n u m b e rs a n d d ra w i n g s a re s u b j e c t t o c h a n g e w i t h o u t n o t i c e . MN-35 751 •...
  • Page 35 S E R V I C E VAlVe drAin ASSemBly, ASF-60B BAttery- 5015568 REFERENCE DRAWING SHOWN ITEM PART NUMBER DESCRIPTION 1013117 DRAIN VALVE HANDLE SL-29640 HANDLE,VINYL,SLIP-ON EB-35462 ELBOW,1-1/4" NPT STREET EL 1013723 BRACKET,VALVE MOUNT,ASF-60B VA-28950 BALL VALVE-1 1/4" NPT SC-2069 SCREW,8-32 X 1,NC PHILLIPS PAN VA-28274 VALVE-BALL 1/2"...
  • Page 36 S E R V I C E liFt ASSemBly – 5015317 REFERENCE DRAWING SHOWN ITEM DESCRIPTION 5015318 Carrier, Basket Assembly SC-23153 Screw, 5/16-18 x 1/2 Hex Trim Head 5014861 Lift Rod SC-2268 Screw, 10-24x1/2, Thumb Shoulder 1013143 Bracket, Lift Guide, Pen 5015570 Lift Guide Assembly SC-22766...
  • Page 37 S E R V I C E electricAl liFt ASSemBly, reFerence drAwing 5014722 Pa rt n u m b e rs a n d d ra w i n g s a re s u b j e c t t o c h a n g e w i t h o u t n o t i c e . MN-35 751 •...
  • Page 38 S E R V I C E electricAl ASSemBly, ASF-60E, 208/230V 240V ITEM DESCRIPTION SC-22766 Screw, M5 HD-26792 Handle 1013274 Electrical Box BU-3964 Bushing, Straight, Strain Relief BU-2827 Bushing, Bearing, Nylon SA-2924 Seal BU-33505 Bushing, Strain Relief BU-33948 Bushing, Strain Relief TM-3780 Terminal, 35mm TM-3782...
  • Page 39 S E R V I C E electricAl ASSemBly, ASF-60E, 380/415 ITEM DESCRIPTION SC-22766 Screw, M5 HD-26792 Handle 1013274 Electrical Box BU-3964 Bushing, Straight, Strain Relief BU-2827 Bushing, Bearing, Nylon SA-2924 Seal BU-33505 Bushing, Strain Relief BU-33948 Bushing, Strain Relief SW-34254 Switch, Cam, for Single Phase TT-34245...
  • Page 40 S E R V I C E control pAnel ASSemBly, ASF-60e – 5013197 shown ITEM DESCRIPTION Nut, #8-32 UNC KEPS ZP NU-26526 1/2" Self Adhesive Gasket 3ft GS-2019 Control, ASF-60, 10 Button CC-34997 Weldment, Control Panel 15" 5013196 Bracket, Controller Support 1011993 Cable Harness Control CB-34999...
  • Page 41 S E R V I C E FiltrAtion ASSemBly, ASF-60B BAttery – 5015569 reference drawing shown FILTRATION CONTROL,MOUNT ASSEMBLY, ASF BATTERY 5015569 ITEM DESCRIPTION ITEM DESCRIPTION 101191 Mounting Bracket FT-28298 Fitting, Adapter 37° to NPTF 1011218 Valve, Handle for VA-28274 LI-34251 Switch, Push Button 1013770...
  • Page 42: Transportation Damage And Claims

    LIMITED WARRANTY Alto-Shaam, Inc. warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will, at Alto-Shaam's option, subject to provisions hereinafter stated, be replaced with a new or rebuilt part.

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Frytech asf-60b

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