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Veeder-Root Red Jacket Quick-Set Installation, Operation And Service
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Veeder-Root Red Jacket Quick-Set Installation, Operation And Service

Veeder-Root Red Jacket Quick-Set Installation, Operation And Service

4” submersible petroleum pump
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Manual No: D042-153
Revision: V
•
4" Submersible Petroleum Pump
Installation, Operation and Service
®
®
®
Red Jacket
Quick-Set
Extracta
Submersible Pump

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Summary of Contents for Veeder-Root Red Jacket Quick-Set

  • Page 1 Manual No: D042-153 Revision: V • 4” Submersible Petroleum Pump Installation, Operation and Service ® ® ® Red Jacket Quick-Set Extracta Submersible Pump...
  • Page 2 Notice Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.
  • Page 3 Table of Contents Introduction Safety Precautions ......................1 Warnings And Instructions ....................2 Important Safety Information ..................2 Preliminary Precautions....................2 Requirements For Use .....................3 Operating Precautions....................3 Fuel Compatibilities ......................4 Leak Detector Installation and Manifold Dimensions ............4 Recommended Floating Suction Installation ..............6 Dimensions For Pump Selection ..................7 Specifications ........................8 Installation Attaching The UMP ......................13...
  • Page 4 Table of Contents Figure Figure 1. Leak Detector And Manifold Dimensions ..........5 Figure 2. Floating Suction Installation ..............6 Figure 3. Floating Suction Adapter ................6 Figure 4. Measuring The Tank (See Table 2 For Adjustment Ranges)....7 Figure 5. Identifying UMP Models By Their End View .........12 Figure 6.
  • Page 5 Table of Contents Faradyne Motor With End View B) ............10 Table 5. UMP Model Dimensions ................11 Table 6. Applicable UMPs for 4” Standard Packer/Manifolds .......13 Table 7. Approximate Pressures at shut-off ............29 Table 8. Yoke Assembly and Conduit Box Parts List ..........45 Table 9.
  • Page 6 Introduction This manual contains installation, operation, and service information for the Red Jacket 4-inch Standard Submersible Petroleum and AG pump. Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions EXPLOSIVE FLAMMABLE Fuels and their vapors are extremely explosive...
  • Page 7 4” Standard Pump Installation, Operation & Service Manual Warnings And Instructions WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank. FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJURY OR DEATH.
  • Page 8 • Application of STP must be consistent with NFPA Code 30A, OSHA regulations, and federal, state and local fire codes, and other applicable local regulations. • The selection of any Veeder-Root product must be based upon physical specifications and limitations and the product’s compatibility with the materials to be handled. Veeder-Root makes no warranty of fitness for a particular purpose.
  • Page 9 4” Standard Pump Installation, Operation & Service Manual Fuel Compatibilities Fuel Compatibilities Pumps are designed to operate in a Class 1, Group D atmosphere and in accordance with CENELEC standard and the European Directive 94/9/EC “Equipment for Potentially Explosive Atmosphere” (II 2G Ex IIA T4). All Models of the Standard STP are UL Listed for the Following Fuel Compatibility Gasoline and up to Diesel...
  • Page 10 4” Standard Pump Installation, Operation & Service Manual Leak Detector Installation and Manifold Dimensions Figure 1. Leak Detector And Manifold Dimensions...
  • Page 11 Figure 2 is an example of a floating suction installation. The floating suction arm can be mounted to pump previous to installing in tank. Veeder-Root supplies adapter only, not the apparatus. Figure 2. Floating Suction Installation Figure 3 is an enlarged view within the circle in the above figure.
  • Page 12 4” Standard Pump Installation, Operation & Service Manual Dimensions For Pump Selection Red jacket pumps are centrifugal type pumps and are not designed to pump product when the level is below the bottom end of the UMP. Dimensions For Pump Selection Figure 4 shows the dimensions needed to ensure a correctly sized pump.
  • Page 13 4” Standard Pump Installation, Operation & Service Manual Specifications Specifications Table 2 shows the adjustable pump lengths by model number Table 2. Distance From Eye Bolt To Inlet COMPRESSED EXTENDED MODEL# P33R1T1 68.5 1740 95.5 2426 P33R1T2 91.5 2324 125.5 3188 P33R1T3 125.5...
  • Page 14 4” Standard Pump Installation, Operation & Service Manual Specifications Table 2. Distance From Eye Bolt To Inlet COMPRESSED EXTENDED MODEL# X4P150S17T1 74.5 1892 101.5 2578 X4P150S17T2 97.5 2476 131.5 3340 X4P150S17T3 131.5 3340 198.5 5041 X4P150S17T4 131.5 3340 165.5 4203 Table 3 shows pump electrical service requirements for UMPs with end view A and Table 4 shows pump elec- trical service requirements for UMPs with end view B.
  • Page 15 4” Standard Pump Installation, Operation & Service Manual Specifications Table 4. Electrical Service Information (Use For UMPs Containing A Faradyne Motor With End View B) Required power supply rating for 60 Hz, 1 phase motors is 208 - 230 Vac. For 50 Hz, 1 phase motors, required rating is 220 - 240 Vac. 3 phase motors required rating is 380 - 415 Vac.
  • Page 16 4” Standard Pump Installation, Operation & Service Manual Specifications Table 5. UMP Model Dimensions Franklin Motors Faradyne Motors (Use these (Use these lengths for UMPs lengths for UMPs with end view A with end view B shown in shown in Figure 5) Figure 5) Weight...
  • Page 17 4” Standard Pump Installation, Operation & Service Manual Specifications Figure 5 identifies UMP models by their end view. Figure 5. Identifying UMP Models By Their End View...
  • Page 18 Installation Attaching The UMP Table 6 lists the applicable UMPs for each packer/manifold. Table 6. Applicable UMPs for 4” Standard Packer/Manifolds Packer/Manifold Packer/Manifold AGP33R1 AGUMP33R1 P150S3-3 UMP150S3-3 P33R1 UMP33R1 X4AGP150S3 X4AGUMP150S3 AGP75S1 AGUMP75S1 X4P150S3 X4UMP150S3 P75S1 UMP75S1 AGP75S17-3 AGUMP75S17-3 AGP150S1 AGUMP150S1 P75S17-3 UMP75S17-3...
  • Page 19 4” Standard Pump Installation, Operation & Service Manual Attaching The UMP 1. Place the new gasket on the new UMP so that all holes align (see Figure 7). Gaskets from competitive UMPs will not seal properly and performance will be reduced.
  • Page 20 4” Standard Pump Installation, Operation & Service Manual Installing The Pump 5. Install the UMP retaining bolts and lock washers (see Figure 7). Snug and then torque the bolts using a cross pattern. Torque to 7 ft-lb. (11 N•m). Do not use the bolts to pull the UMP into position. Use the cross pattern to snug and torque bolts.
  • Page 21 4” Standard Pump Installation, Operation & Service Manual Installing The Pump 3. Uncoil the pigtail and lay it flat so it will feed into the packer without knotting or kinking. 4. Loosen the clinch assembly starting by unscrewing the set screw in the side of locking nut, then backing off the locking nut (see Figure 10).
  • Page 22 4” Standard Pump Installation, Operation & Service Manual Installing The Pump Attach tubing to barbed fitting, secure with clamp. 8. Lay the tubing beside the column pipe. Stop 1 - 3 inches (25 - 76 mm) above the discharge head. 9.
  • Page 23 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring Confirm that the lifting eyebolt is properly torqued to 10 ft-lbs (13.6 N•m) with a minimum of 6 full threads installed. Occasionally, eyebolts are removed after pump installation and c orrosion may occur in the threaded areas of t he wiring compartment cover (eyebolt plug) and the eyebolt.
  • Page 24 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring Figure 14. Conduit Box Wiring Figure 15 through Figure 20 display various wiring diagrams.
  • Page 25 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring WARNING DI SCONNECT , LOCK OUT , AND TAG POW ER AT THE POWER PANEL BEFORE W I RI NG THE PUM P . Load center 208 or 230 volt Pilot light Line starter 3 P.S.T.
  • Page 26 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring 115 volt WARNING DI SCONNECT , LOCK OUT , 25 watt Line starter max. AND TAG POW ER AT THE PILOT LIGHT POWER PANEL BEFORE Pilot light W I RI NG THE PUM P . 3 P.S.T.
  • Page 27 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring WARNING DI SCONNECT , LOCK OUT , AND TAG POW ER AT THE POWER PANEL BEFORE W I RI NG THE PUM P . LOAD CENTER PILOT LIGHT 220 OR 240 VOLT 3P S.T.
  • Page 28 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring ISOTROL CONTROL BOX (P/N 880-049-1) WARNING DI SCONNECT , LOCK OUT , AND TAG POW ER AT THE POWER PANEL BEFORE UNSWITCHED W I RI NG THE PUM P . NEUTRAL TO TB2 PHASE ON L1 MUST BE SAME AS DEVICE NEUTRAL...
  • Page 29 4” Standard Pump Installation, Operation & Service Manual Conduit Box Wiring ISOTROL CONTROL BOX (P/N 880-050-1) WARNING DI SCONNECT , LOCK OUT , AND TAG POW ER AT THE POWER PANEL BEFORE UNSWITCHED W I RI NG THE PUM P . NEUTRAL TO TB2 PHASE ON L1 MUST BE SAME AS DEVICE NEUTRAL...
  • Page 30 If installed according to the Figure 21, tandem systems offer backup support so operations can continue if one pump stops working. Alternatively, Veeder-Root’s Red Jacket IQ™ Control Unit can be connected to additional control boxes to allow up to four pumps per tank with demand-based sequencing. UMPs containing a Faradyne motor require IQ software 805-001 C (Version 3.2 or newer for proper operation of the system.
  • Page 31 4” Standard Pump Installation, Operation & Service Manual Wiring Single-Phase Tandem Pumps Wiring Single-Phase Tandem Pumps Figure 22 shows the wiring allowing both STPs to operate simultaneously with any combination of dispensers turned on. To operate individually, the appropriate toggle switch, located externally on the side of the control box can be turned off manually.
  • Page 32 4” Standard Pump Installation, Operation & Service Manual Wiring Three-Phase Tandem Pumps Wiring Three-Phase Tandem Pumps Figure 23 shows the wiring schematic which allows both three-phase STPs to operate simultaneously with any combination of dispensers turned on. To Power Supply by Installer To Power Supply by Installer COIL COIL...
  • Page 33 4” Standard Pump Installation, Operation & Service Manual Adjusting The Functional Element Adjusting The Functional Element Disconnect, lock out, and tag power at the panel before servicing the pump. The Functional Element contained in this package is an adjustable model. All new Functional Elements are factory set at relief pressures of 11.5 - 16 psi (79 - 93 kPa) but can be adjusted to a maximum of approximately 30 psi (207 kPa) by turning down the adjustment screw.
  • Page 34 4” Standard Pump Installation, Operation & Service Manual Initial Start-Up Of Pump If a siphon system is being utilized, it is especially important to follow the 5 psi (34 kPa) rule, that is the pump must create 5 psi more pressure than the relief pressure setting. For example, if a relief pressure of 25 psi (170 kPa) is desired, the pump in use must be capable of producing 30 psi (210 kPa).
  • Page 35 4” Standard Pump Installation, Operation & Service Manual Initial Start-Up Of Pump To Power Supply by Installer To Power Supply by Installer To Isotrol To Neutral Neutral 220/240 V (Dispenser) isolated output COIL COIL NOTE: Coil above is wired NOTE: Coil above is wired Orange Black Orange...
  • Page 36 Testing The Installation Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. To Test Piping 1. Block lines at each dispenser. (Trip dispenser shear valve.) Remove line test plug for this test. 2.
  • Page 37 4” Standard Pump Installation, Operation & Service Manual To Test Tank Figure 27. Line Test Port To Test Tank Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.
  • Page 38 Service And Repair Removing the Pump Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. 1. If a ball valve is installed down line from the pump, close it. 2.
  • Page 39 4” Standard Pump Installation, Operation & Service Manual Replacing the UMP Before replacing the extractable portion, make sure that the packer o-ring and discharge o- ring seal surfaces are clean. New o-rings should be installed, lubricate with petroleum jelly. Replacing the UMP Disconnect, lock out, and tag power at the panel before servicing the pump.
  • Page 40 4” Standard Pump Installation, Operation & Service Manual Replacing the UMP Figure 30. Replacing The gasket 6. Pull the pigtail connector in the discharge head out far enough to see the o-ring in the sidewall of its socket (see Figure 31). Remove the connector’s o-ring from the connector’s socket and discard it. Get a 0.551” ID x 0.070’’...
  • Page 41 4” Standard Pump Installation, Operation & Service Manual Replacing the UMP Do not over torque the bolts. Not following these instructions may cause parts to fail. 10. Replace the packer o-ring and the discharge o-ring seals after lubricating them with petroleum jelly. 11.
  • Page 42 4” Standard Pump Installation, Operation & Service Manual Replacing The Quad Seal Replacing The Quad Seal Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.
  • Page 43 4” Standard Pump Installation, Operation & Service Manual Replacing The Quad Seal 9. Once the pump is lifted off of the manifold, remove the old quad seal from the base of the packer (under the line leak port (see Figure 33). 10.
  • Page 44 4” Standard Pump Installation, Operation & Service Manual Replacing The Quad Seal Figure 33. Locating 7” Packer O-Ring And Quad Seal Figure 34. Installing New Quad Seal...
  • Page 45 4” Standard Pump Installation, Operation & Service Manual Replacing The Check Valve, Spring And Functional Element Replacing The Check Valve, Spring And Functional Element Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.
  • Page 46 4” Standard Pump Installation, Operation & Service Manual Replacing the Capacitor in Packer Figure 36. Functional Element O-Rings 6. Position the new check valve in the packer in same position as was the old check valve (see Figure 36). Position the new check valve spring on top of the new check valve with the larger diameter end of the spring facing up.
  • Page 47 4” Standard Pump Installation, Operation & Service Manual Installing a Replacement Extractable Pump Installing a Replacement Extractable Pump Disconnect, lock out, and tag power at the panel before servicing the pump. When servicing unit use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark.
  • Page 48 4” Standard Pump Installation, Operation & Service Manual Installing a Replacement Extractable Pump after pump installation and corrosion may occur in the threaded areas of the wiring compartment cover (eyebolt plug) and the eyebolt. If corrosion has occurred, the cover and eyebolt should be replaced. 12.
  • Page 49 4” Standard Pump Installation, Operation & Service Manual Installing a Replacement Extractable Pump 23. Insert the lock-down bolts and torque to 45 - 55 ft-lb (61 - 75 N•m). 24. Loosen the bolts that hold the conduit box to the manifold. Do not remove. 25.
  • Page 50 Parts Lists Customer Service Number After unpacking the equipment, please inspect the parts. Make sure all accessories are included and that no damage occurred during shipping. Report any damage to the shipper immediately and inform a customer service representative at 1-800-873-3313 of any equipment damage or missing parts. Yoke Assembly and Conduit Box Parts Table 8.
  • Page 51 4” Standard Pump Installation, Operation & Service Manual Packer-Manifold Assembly Parts Packer-Manifold Assembly Parts Figure 39. Packer-Manifold Assembly Top View - Part Identification Figure 40. Packer-Manifold Assembly Side View- Part Identification...
  • Page 52 4” Standard Pump Installation, Operation & Service Manual Packer-Manifold Assembly Parts Table 9. Packer-Manifold Assembly Parts List Item (Ref. Figure 39 & Figure 40) Part No. Description INT’L 026-205-1 Screw - 1/2-13 x 1-1/4 UNC 027-031-1 Plug - Pipe 1/4” NPT 027-084-1 Plug - Pipe 3/8”...
  • Page 53 4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 9. Packer-Manifold Assembly Parts List Item (Ref. Figure 39 & Figure 40) Part No. Description INT’L 072-718-1 O-Ring - FKM (-443) PETRO 072-542-1 O-Ring - FKM (-443) AG 144-183-5 Kit - Check Valve &...
  • Page 54 4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 10. Pump Parts List Item Part No. Description INT’L 144-091-5 Kit - Pigtail (20 feet) 072-106-1 O-Ring Buna (-113) PETRO 072-528-1 O-Ring FKM (-113) AG 852-198-5 UMP33R1 852-024-5 UMP33R1 W/FSA 852-199-5 UMP75S1 852-025-5...
  • Page 55 4” Standard Pump Installation, Operation & Service Manual Pump Parts Table 10. Pump Parts List Item Part No. Description INT’L 852-061-5 UMP75U17-3 W/DH 852-062-5 UMP150U17-3 W/DH 852-074-5 UMP75U3-3 W/DH 852-075-5 UMP150U3-3 W/DH 852-080-5 AGUMP75S3-3 W/DH 852-081-5 AGUMP150S3-3 W/DH 852-105-5 AGUMP75S17-3 W/DH 852-106-5 AGUMP150S17-3 W/DH 852-145-5...
  • Page 56 4” Standard Pump Installation, Operation & Service Manual Control Boxes Control Boxes Electrical Continuous interlock duty capacitor Extractable packer Junction box in manifold Internal overload protector Motor 153-15.eps Figure 42. 880-041-5/880-042-5 Control Box Table 11. 880-041-5 Control Box W/115V Coil (60 Hz) Item (Ref.
  • Page 57 4” Standard Pump Installation, Operation & Service Manual Control Boxes 153-16.eps Figure 43. 880-045-5/880-046-5 Control Box Table 13. 880-045-5 1/3 & 3/4 HP Control Box W/Cap (115V Coil) Item (Ref. Figure 43) Part No. Description Qty. 123-141-1 Control box 147-006-1 Pilot light ass'y 014-723-1 Line contractor relay...
  • Page 58 Appendix A - FDNY Conditions Of Approval The City of New York Fire Department Conditions of Approval Certificate of Approval #4939 1. Motor wiring shall be in accordance with the New York City Electrical code for hazardous locations. 2. The installation and use of pumps shall comply with applicable New York City Code, rules and regulations including 3RCNY §...

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