Related Manuals for Veeder-Root RedJacket CoreDEF Series
Summary of Contents for Veeder-Root RedJacket CoreDEF Series
- Page 1 Manual No: 577014-501 • Revision: A CoreDEF Series Submersible DEF Pump With Franklin Electric Fueling Systems DEF PMA Installation, Service, & Parts Lists...
- Page 2 Notice Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.
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Page 3: Table Of Contents
Manifolded Tank Installations .................14 Operational Precautions ....................20 Initial Start Up of Pump ....................20 Maintenance ........................20 Troubleshooting ......................21 General Repair Replacing Veeder-Root UMP ..................23 New PMA Installation ......................24 Parts Lists Submersible Pump And Accessories ................25 Capacitor Kits .........................25 Control Boxes .........................26 Figures Figure 1. - Page 4 Table of Contents Figure 9. Tie Strap PMA Cable to Column Piping ..........11 Figure 10. Fixed Pressure Relief Installation Example ..........12 Figure 11. Single Phase Wiring Diagram ...............13 Figure 12. 240 Vac Remote Control Box with 120 Vac Coil and Capacitor (Model 880-046-5) ..............15 Figure 13.
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Page 5: Overview
The CoreDEF Series Submersible DEF Pump described in this manual utilizes column piping, variable length clinch fitting assembly, check valve, relief valve, and pipe fittings assembled and supplied by Veeder-Root. The PMA (Pump Motor Assembly) is manufactured by Franklin Electric Fueling Systems and supplied by Veeder-Root with the column piping assembly. -
Page 6: Notes To Contractor/Installer
Introduction Notes To Contractor/Installer Notes To Contractor/Installer Some considerations may be needed prior to specifying the Red Jacket Submersible DEF pump and it’s accessories/options. The replacement system is offered as fixed pressure relief only. For additional PMA details and instructions, refer to Franklin Electric Fueling Systems Manual 403414001 Diesel Exhaust Fluid Pumping Accessories or 403395001 DEF Pump Motor Assembly Replacement Guide. -
Page 7: Safety Precautions
Introduction Safety Precautions Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions. EXPLOSIVE FLAMMABLE Fuels and their vapors are extremely Fuels and their vapors are extremely explosive if ignited. flammable. -
Page 8: Warnings And Instructions
Introduction Warnings and Instructions Warnings and Instructions This section introduces the hazards and safety precautions associated with installing, WARNING inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. -
Page 9: Installation Environment
Introduction Warnings and Instructions • The selection of any Veeder-Root product must be based upon physical specifications and limitations and the product’s compatibility with the materials to be handled. Veeder-Root makes no warranty of fitness for a particular purpose. • All Veeder-Root products should be used in accordance with applicable federal, state and local laws, ordinances and regulations. -
Page 10: Pump Dimensions
Introduction Pump Dimensions Pump Dimensions Figure 3 shows reference dimensions/components of a typical variable length Submersible DEF pump as installed with a fixed pressure relief valve and PMA. Bottom of PMA to bottom of bulk head For recommended PMA minimum ITEM DESCRIPTION submersion, refer to Franklin... -
Page 11: Kits And Accessories
Introduction Kits And Accessories Kits And Accessories The submersible pump system is designed to operate as a complete solution for UST applications. The tote applications will require custom fabrication and installation of the piping systems by the contractor. The contractors should be aware of material compatibility and use only fittings, sealants and plumbing compatible with DEF per ISO 22241. -
Page 12: Temperature Data
Introduction Temperature Data 5. Select optional accessories. Item Part Number Description 1/4” NPT fitting- SST 316 components Pressure Gauge 410880-001 Check Valve* 410875-001 Temperature Data Operating Temperature (Fluid) +12°F to +104°F (-11°C to +40°C)* *DEF will degrade with prolonged storage above 77°F (25°C). Refer to the DEF manufactur- NOTICE er’s guidelines for proper storage. -
Page 13: Installation
Installation Assembling The Submersible DEF Pump If no column pipe assembly or fixed pressure relief valve was purchased it is mandatory the NOTICE contractor follow the ISO 22241 guidelines. Pressure relief must be used with all systems to limit discharge pressure to 50 psi (344.7 kPa). Ensure all sealants are DEF compatible and use only stainless steel plumbing and hardware to avoid any product contamination. -
Page 14: Figure 5. Measuring Tank
Installation Installing the Pump Top of manway Figure 5. Measuring Tank 3. Apply Loctite 7090 primer and coat Loctite 567 sealant on threads of 2” stainless steel bushing adapter and hand screw PMA onto column pipe assembly. Tighten 2” NPT outlet of the PMA to 150 ft-lbs (203 N.m) minimum. -
Page 15: Figure 7. Loosening Locking Nut
Installation Installing the Pump A slight twisting of the PMA will loosen the seals and facilitate adjusting it to the correct NOTICE length. Do not rotate piping beyond 1/4 turn. 1/4 turn maximum on piping Figure 7. Loosening Locking Nut 6. -
Page 16: Typical Fixed Pressure Relief Installation
Installation Installing the Pump Do NOT use the PMA cable as a lowering or restraining device as damage can occur. NOTICE TYPICAL FIXED PRESSURE RELIEF INSTALLATION See example installation in Figure 10. No additional thermal relief is needed when using fixed pressure relief when located down- NOTICE stream of check valve. -
Page 17: Electrical Connections
Installation Electrical Connections Electrical Connections The Submersible DEF pump is NOT designed for use in flammable liquids, or to be WARNING installed in locations classified as hazardous per NFPA 70 (NEC)! Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. -
Page 18: Wiring Diagrams
Installation Wiring Diagrams Wiring Diagrams SINGLE TANK INSTALLATIONS Figure 13 through Figure 15 contain example wiring diagrams for various single tank/submersible DEF pump installations. MANIFOLDED TANK INSTALLATIONS When greater flow rates are needed, two pumps may be installed in the same piping system by means of a manifold. -
Page 19: Capacitor (Model 880-046-5)
Installation Wiring Diagrams WARNING DISCONNECT, LOCK OUT, 115 volt 25 watt AND TAG POWER AT THE Line starter max. POWER PANEL BEFORE PILOT LIGHT WIRING THE PUMP. Pilot light 3 P.S.T. toggle switch Load center 208 or 230 volt Capacitor L2 L1 S1 S2 S3 M1 M2... - Page 20 Installation Wiring Diagrams WARNING DISCONNECT, LOCK OUT, ISOTROL CONTROL BOX (P/N 880-049-1) AND TAG POWER AT THE POWER PANEL BEFORE WIRING THE PUMP. UNSWITCHED NEUTRAL TO TB2 PHASE ON L1 MUST BE SAME AS DEVICE CONNECTED TO ATG TERMINAL NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS ATG S...
- Page 21 Installation Wiring Diagrams WARNING DISCONNECT, LOCK OUT, ISOTROL CONTROL BOX (P/N 880-050-1) AND TAG POWER AT THE POWER PANEL BEFORE WIRING THE PUMP. UNSWITCHED NEUTRAL TO TB2 PHASE ON L1 MUST BE SAME AS DEVICE CONNECTED TO ATG TERMINAL NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS ATG S...
- Page 22 Installation Wiring Diagrams WARNING DISCONNECT, LOCK OUT, ISOTROL CONTROL BOX (P/N 880-047-1) AND TAG POWER AT THE POWER PANEL BEFORE OUTPUT FROM WIRING THE PUMP. TO CIRCUIT CIRCUIT UNSWITCHED NEUTRAL TO TB2 RELAY NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS CHANNEL 1 Connect To...
- Page 23 Installation Wiring Diagrams WARNING DISCONNECT, LOCK OUT, ISOTROL CONTROL BOX (P/N 880-048-1) AND TAG POWER AT THE POWER PANEL BEFORE OUTPUT FROM WIRING THE PUMP. TO CIRCUIT CIRCUIT UNSWITCHED NEUTRAL TO TB2 RELAY NEUTRAL 1 2 3 4 5 6 7 8 DISPENSER INPUTS CHANNEL 1 Connect To...
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Page 24: Operational Precautions
• DEF freezes at approximately 12°F (-11°C). • Bypass/relief valves (capable of minimum 5 gpm [19 lpm]) are needed for proper pump cooling when no product is flowing through dispensers. These valves are provided by Veeder-Root as part of the plumbing system. -
Page 25: Troubleshooting
Troubleshooting Table 2. Submersible DEF Pump System Troubleshooting Trouble Cause Corrective Action a. Check the voltage during starting. If the wiring cross-section is too small, the volt- a. Incorrect voltage or voltage drop. age drop may be such that the motor cannot function normally. Installation of a volt- age boost transformer may be necessary. -
Page 26: General Repair
General Repair Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. If a system has any issues found during the troubleshooting process follow the steps below: 1. Remove pressure from system. Ensure no DEF fluid is in the lines in the sump. 2. -
Page 27: Replacing Veeder-Root Ump
General Repair Replacing Veeder-Root UMP Replacing Veeder-Root UMP If replacing any Veeder-Root UMP (DP75U1, DP75U3, DP200U1,DP200U17, or DP200U4), the following kits are required: • 411062-001 PMA DP150U1 • 410882-002 1/2" NPT Pressure Relief Valve and Cord Grip Kit • 411063-001 Retrofit Plumbing Kit •... -
Page 28: New Pma Installation
Figure 19. Attaching PMA to Column Piping 1. Remove 1/2" NPT fixed pressure relief valve. If previous system utilized a Veeder-Root 2HP UMP and large 1- 1/4" NPT fixed relief valve, then the associated reducer bushing in tee will also need to be removed (refer to Figure 19). -
Page 29: Parts Lists
Parts Lists Submersible Pump And Accessories Table 4. Replacement Parts Item Description DP150U1 411062-001 1/2" NPT Pressure Relief Valve and Cord Grip Kit 410882-002 Check valve kit 410875-001 Miscellaneous Accessories Pressure Gauge Kit 410880-001 Retrofit Plumbing Kit 411063-001 Capacitor Kits Table 5 lists the capacitor kits parts list. -
Page 30: Control Boxes
Parts Lists Control Boxes Control Boxes Table 6. Control Box W/Capacitor (120V Coil) 880-046-5 Item Qty. / Part CB-1-1/2 HP 25 µF (Refer Figure ) Number Description 120V Coil Capacitor Kit 410164-002 014-723-1 Line Contactor Relay 247-001-5 Pilot Light Assy. 080-858-1 Toggle Switch 008-202-1... -
Page 31: Table 7. Control Box W/Capacitor (240V Coil)
Parts Lists Control Boxes Table 7. Control Box W/Capacitor (240V Coil) 0410860-002 Item CB-1-1/2 HP 25 µF (Refer Figure ) Qty./Part Number Description 240V Coil Capacitor Kit 410164-002 014-720-1 Line Contactor Relay 247-001-5 Pilot Light Assy. 080-858-1 Toggle Switch 008-202-1 Terminal Block...
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