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Related Manuals for Veeder-Root Red Jacket Maxxum Big-Flo Quick-Set Series
Summary of Contents for Veeder-Root Red Jacket Maxxum Big-Flo Quick-Set Series
- Page 1 D051-301, Rev. V ® ® Maxxum Big-Flo 6” Submersible Pump Installation, Operation, & Service ® ® Red Jacket Quick-Set Submersible Pump...
- Page 2 Notice Veeder-Root makes no warranty of any kind with regard to this publication, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. Veeder-Root shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this publication.
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Page 3: Table Of Contents
Table of Contents Introduction Safety Precautions ......................1 Warnings and Instructions ....................3 IMportant Safety Information ..................3 Preliminary Precautions....................3 Requirements For Use .....................4 Operating Precautions....................4 Fuel Compatibilities ......................4 Installation Installation Safety Notices Attention Installer ..............5 Follow These Directions Carefully ..................6 Installing The Pumping Unit ....................6 Attaching the Expansion Relief Vent Line .................7 Wiring the Conduit Box .....................8 Wiring Instructions- 208-230 Volt Single Phase Pumps ...........9... - Page 4 Table of Contents Figures Figure 1. Maxxum Packer-Manifold Assembly ............7 Figure 2. Conduit Box - Yoke Assembly ..............8 Figure 3. Typical Mechanical Dispenser Representative Wiring Diagram, 1-Phase, Two-Wire Control ..............11 Figure 4. Typical Mechanical Dispenser Motor Control Box, Wiring Diagram, 2HP ..................12 Figure 5.
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Page 5: Safety Precautions
Introduction This manual provides step-by-step instructions for installing and wiring the Maxxum pump, tandem Maxxum pumps, pump testing procedures, and pump service and repair. Safety Precautions The following safety symbols are used throughout this manual to alert you to important safety hazards and precautions. - Page 6 Introduction Safety Precautions WARNING This product operates in the highly combustible atmosphere of a gasoline storage tank. FAILURE TO COMPLY WITH THE FOLLOWING WARNINGS AND SAFETY PRECAUTIONS COULD CAUSE DAMAGE TO PROPERTY, ENVIRONMENT, RESULTING IN SERIOUS INJURY OR DEATH. 1. All installation work must comply with the latest issue of the National Electrical Code (NFPA 70), the Code for Motor Fuel Dispensing Facilities and Repair Garages (NFPA 30A), and any European, national, state, and local code requirements that apply.
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Page 7: Warnings And Instructions
Introduction Warnings and Instructions Warnings and Instructions IMPORTANT SAFETY INFORMATION This section introduces the hazards and safety precautions associated with installing, WARNING inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found. -
Page 8: Requirements For Use
• The selection of any Veeder-Root product must be based upon physical specifications and limitations and the product’s compatibility with the materials to be handled. Veeder-Root makes no warranty of fitness for a particular purpose. -
Page 9: Installation
Installation This pumping system requires the following elements: 1. Discharge Manifold Assembly - Installed below grade (NEC/Class I, Group D, Division I area) 2. Motor-Pump Unit Assembly - Installed below grade (NEC/Class I, Group D, Division I area) 3. Control Box/Magnetic Starter An “all inclusive”... -
Page 10: Follow These Directions Carefully
Installation Follow These Directions Carefully 5. Pumping water will overload the motor and damage the motor bearings. 6. These units are designed for use in Class I, Group D atmospheres. 7. Install pumping system in accordance to applicable codes. Proper motor protection must be used on three phase pump models, or motor warran- WARNING ty is void. -
Page 11: Attaching The Expansion Relief Vent Line
Installation Attaching the Expansion Relief Vent Line Lifting eyes Bolt torque 200 ft-lb. (3 places) Manifold Vent line 3" NPT or BSP discharge port 6" NPT riser flange rj/051-301-1.eps Figure 1. Maxxum Packer-Manifold Assembly Attaching the Expansion Relief Vent Line 1. -
Page 12: Wiring The Conduit Box
Installation Wiring the Conduit Box rj/051-301-2.eps O-ring Ground wire screw Ground wire Cup washer terminal External toothed washer Power and thermal overload leads to pump WARNING 1. For European installations, the End User must use an ATEX EEX d IIB certified cable gland or stopping box. -
Page 13: Wiring Instructions- 208-230 Volt Single Phase Pumps
Installation Wiring the Conduit Box Wiring Instructions- 208-230 Volt Single Phase Pumps The motor control box must be located away from the fueling area in a non-hazardous location (see Figure 3). 1. Connect the single phase 208-230 V power supply from the distribution panel to terminals L1 and L2 in the motor control box. - Page 14 Installation Wiring the Conduit Box There are two remaining blue wires in the submerged pump junction box. Connect either blue wire to one side of the ‘on-off’ controls or switched ‘hot’ from the electronic dispenser or Isotrol (dispenser handle isolation). The ‘on-off’ controls must be of explosion-proof construction if located in a hazardous location. Connect the other blue wire to the appropriate terminal on the other side of the ‘on-off’...
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Page 15: Figure 3. Typical Mechanical Dispenser Representative Wiring Diagram, 1-Phase, Two-Wire Control
Installation Wiring the Conduit Box P200R1, 208-230V, 2HP The control box SINGLE PHASE must be grounded for personal safety. Refer to the National 230V Electrical Codes and 115 115 LINE applicable local codes for proper grounding LINE Double pole motor switch procedures. -
Page 16: Figure 4. Typical Mechanical Dispenser Motor Control Box, Wiring Diagram, 2Hp
Installation Wiring the Conduit Box Contactor coil 230V terminals Black Blue Line Contactor Line Orange Overload relay Blue Orange reset button Black Black Black Running capacitor Black Motor Orange Blue Blue White Starting Blue Blue Low liquid capacitor White protector Starting relay White White... -
Page 17: Figure 5. Representative Wiring Diagram For Use With Switched "Hot" Feed 208-230 Vac, 2Hp Single-Phase Control Box
Installation Wiring the Conduit Box 208-230, 2HP 1Ø CONTROL BOX Contactor coil 230V 115V terminals Black Coil Blue Line Contactor Line Orange Overload relay Blue Orange reset button Black Black Black Running capacitor Black Motor Orange Blue Blue Starting White Blue Low liquid Blue... -
Page 18: Figure 6. Representative Wiring Diagram, Three-Phase, Two-Wire Control
Installation Wiring the Conduit Box 3-PHASE POWER SUPPLY L2 L3 rj/051-301-6.eps (2-Wire shown) On-Off switch Coil Black Blue Seal Orange Local seals Black where required by code WARNING If 115V is not available from power supply, NOTICE The control box must be grounded for personal pilot lights may be operated from any 115V lighting circuit by controlling with a safety. -
Page 19: Figure 7. Three-Wire, Three-Phase Motor Wiring Diagram
Installation Wiring the Conduit Box 3-PHASE POWER SUPPLY Blue Switch at loading rack Blue Stop Start Black Coil T1 T2 Blue To ext. pilot light 115V supply Orange Black Thermal Observe color code L1, L2, L3 phase NOTICE overload sequence for proper rotation of motor. 3-wire control requires the use of NOTICE WARNING... -
Page 20: Starting The System And Completing The Installation
Installation Starting the System and Completing the Installation Starting the System and Completing the Installation 1. Do not start pumps unless ample product is in the storage tank. 2. Pump sufficient product through each dispenser to purge the entire system of air. If all air is not purged, the computers may “creep”... -
Page 21: Table B
Installation Starting the System and Completing the Installation Table B. Bury Depth Riser Length “A” “B” Tank Diameters “C” / Pump Length Requirements “D” 30” 10” (883-442-1) C = 72” / D = 78” C = 84” / D = 90” C = 96”... -
Page 22: Table D
Installation Starting the System and Completing the Installation Table D. Branch Ckt. Protection Service Locked Wire Size for Max. Length of Run Shown Factor Rotor Ckt. Cur. Cur. Fusetron Brkr. (From Service Entrance to Pump in Feet) Nema Volts Phase (Amps) (Amps) (Amps) -
Page 23: Floating Suction Installation Information
Installation Floating Suction Installation Information Floating Suction Installation Information rj/051-301-11.eps NOTICE Veeder-Root only supplies the adapter. Red Jacket pumps are centrifugal type and as such are not designed to pump product when level Pump is below the bottom of the pump. -
Page 24: Installing A Big Flo Diaphragm Valve
Installation Installing A Big Flo Diaphragm Valve Installing A Big Flo Diaphragm Valve Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. When servicing equipment, use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 25: Figure 10
Installation Installing A Big Flo Diaphragm Valve If Big Flo valve is installed in separate sump, a WARNING passage way must be run between the two sumps. The FX vent line can be easily routed back to the tank through this passage way. 1.8"... -
Page 26: Attaching The Siphon & Vacuum Lines With Factory Installed Siphon Assemblies
Installation Attaching the Siphon & Vacuum Lines with Factory Installed Siphon Assemblies Siphon line check valve Minimum 2" NPT siphon line by 3/8" tubing Fill contractor must pitch upward (to elbow pipe tank with pump) about 1/8" per foot. 3/8" NPT elbow Vacuum line minimum Vent pipe 3/8"... -
Page 27: Installing Two Pumps For Tandem Operation
Installation Installing Two Pumps for Tandem Operation Installing Two Pumps for Tandem Operation When greater flow rates are needed, two pumps may be required in the same piping system by means of a manifold. If they are installed according to the illustration, a tandem system offers backup support so operations can continue if one pump stops working. -
Page 28: Figure 13. Suggested Diagram For Wiring Dual Manifold System, Two-Wire Control, 208/230 Single Phase
Installation Installing Two Pumps for Tandem Operation It is preferable that the wiring allow both submersibles to operate simultaneously with any combination of dispensers turned on. To operate individually, the appropriate disconnect switch must be turned off manually. (See Figure 13 through Figure 16 for suggested wiring diagrams.) PUMP 1 PUMP 2 115V Relay... -
Page 29: Figure 15. Suggested Diagram For Wiring Dual Manifold System, Two-Wire Control, Three Phase
Installation Installing Two Pumps for Tandem Operation Voltage rating of relay coil NOTICE must match power supply. Relay Dispenser sw. L1 L2 L3 L1 L2 L3 Coil Coil PUMP 1 PUMP 2 Blue Blue Blue Blue T2 T3 T2 T3 To ext. -
Page 30: Testing The Installation
Testing the Installation Testing the Piping Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. When servicing equipment, use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. 1. Block the lines at each dispenser. (Trip the dispenser shear valve.) 2. -
Page 31: Testing The Tank
Testing the Installation Testing the Tank Testing the Tank Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. When servicing equipment, use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. 1. -
Page 32: Adjusting The Pressurstat Line Relief Pressure
Testing the Installation Adjusting the Pressurstat Line Relief Pressure Adjusting the Pressurstat Line Relief Pressure NOTICE Pressurstat line relief pressure is the line pressure after the pump stops. 1. All pumps are factory set to a line relief pressure of 23-28 psi (160-195 kPa). 2. -
Page 33: Service And Repair
Service and Repair Removing the Extracta Assembly Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. When servicing equipment, use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. If a ball valve is installed down line from the pump, close it. -
Page 34: Procedure For Removal Of Plug-In Type Pump - Motor Assembly
Service and Repair Procedure for Removal of Plug-in Type Pump - Motor Assembly Procedure for Removal of Plug-in Type Pump - Motor Assembly Not all installed pump/motor units will have a locknut securing the pump shell. Steps 3A and NOTICE 11 can be skipped if no locknut is present. -
Page 35: Installing The Extracta Assembly (Ref. Figure 19)
Service and Repair Installing the Extracta Assembly (Ref. Figure 19) Draw all bolts down evenly until all are snug. This will help avoid damaging the con- WARNING nector and dowel pin. 11. If a locknut is present; slide the adapter tube down over the discharge head so that it sets against the shell. Thread the locknut onto the discharge head and tighten until the adapter tube is firmly held in place against the pump shell. -
Page 36: Figure 20. Ump - Discharge Head Assembly
Service and Repair Installing the Extracta Assembly (Ref. Figure 19) rj/051-301-22.eps Figure 20. UMP - Discharge Head Assembly Table F. Number Required Item Part No. Description 2 HP 3 HP 5 HP 036-043-3 Head - Motor Discharge 213-065-5 Pigtail & Conduit Seal - 2, 3, HP 213-069-5 Pigtail &... -
Page 37: Replacing The Check Valve Assembly
Service and Repair Replacing the Check Valve Assembly Replacing the Check Valve Assembly Disconnect, lock out, and tag power at the panel before servicing the WARNING pump. When servicing equipment, use non-sparking tools and use caution when removing or installing equipment to avoid generating a spark. -
Page 38: Repairing The Check Valve Lock-Down Screw And Seals
Service and Repair Repairing the Check Valve Lock-down Screw And Seals 3. Assembly Be certain the two o-rings on the sealing face of the check valve housing are in place. b. Lower the check valve assembly back down into the manifold taking care not to damage the rubber seal on the check valve assembly. -
Page 39: Figure 22. Pressurstat And Check Valve Lock-Down Screw Assembly
Service and Repair Repairing the Check Valve Lock-down Screw And Seals Protective cover Adjustment screw O-ring Lockdown screw 1/4 Screws w/ lockwashers #8 Screw Pressurstat body Wiper seal Spring Plunger Wiper housing Diaphragm O-ring Vent line disconnected NOTICE and rotated out of the way rj/051-301-24.eps Figure 22. -
Page 40: Parts
Parts rj/051-301-25.eps Figure 23. Check Valve And Pressurstat Assembly Table G. Item Part No. Description Qty. 076-447-1 Screw - Adjustment 080-944-1 Spring - Expansion Relief 067-278-1 Plunger 017-573-1 Diaphragm - Expansion Relief 072-642-1 O-Ring (-112) 072-699-1 O-Ring (-240) 026-752-1 Lockwasher 026-748-1 Screw - Hex Socket 072-684-1... -
Page 41: 6" Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Side View
Parts 6” Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Side View 6” Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Side View rj/051-301-26.eps Figure 24. Check Valve And Electrical Bushing Assembly Table H. Item Part No. -
Page 42: 6" Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Top View
Parts 6” Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Top View 6” Maxxum Big Flo - Repair Parts Packer Manifold Assembly Parts - Top View 3, 3A shown with siphon plug installed 10 - Not shown rj/051-301-27.eps Figure 25. -
Page 43: 6" Maxxum Big Flo - Repair Parts Yoke Assembly
Parts 6” Maxxum Big Flo - Repair Parts Yoke Assembly 6” Maxxum Big Flo - Repair Parts Yoke Assembly rj/051-301-28.eps Figure 26. Maxxum Yoke and Contractors Box Assembly Table J. Item Part No. Description Qty. 072-700-1 O-Ring (-223) 072-689-1 Internal Retaining Ring 114-319-5 Kit - 5 Wire Connector Assembly 072-710-1... -
Page 44: Ul Listed Motor Control Box For 2Hp Pumps Model P200H1-Cb
Parts UL Listed Motor Control Box For 2HP Pumps Model P200H1-CB UL Listed Motor Control Box For 2HP Pumps Model P200H1-CB rj/051-301-29.eps Figure 27. 2HP, 1-Phase Control Box Table K. Item Part No. Description Qty. P200H1-CB Complete General Purpose Motor Control Box 108-403-1 (4”... -
Page 45: Red Jacket Replacement Pump Motors
Parts Red Jacket Replacement Pump Motors Red Jacket Replacement Pump Motors Table L. Ordering Number Model Number Length in. (mm) Weight lbs. (kg) Volts Phase 882-839-5 UMP-P200J1-2MB 32.1 (815) 116 (53) 208-230 882-840-5 UMP-P200J4-2MB 29.6 (752) 116 (53) 208-230 882-842-5 UMP-P300J4-2HB 34.3 (871) 120 (54) - Page 46 Appendix A: 6” Maxxum STP ATEX Safety Instructions For European Installations 1. ATEX Directive 94/9/EC approved 6” Maxxum Submersible Turbine Pumps (STP) marked with the following information defining its limits for safe use. • Location Classification: Duncansville, PA U.S.A. CE 1180 Ex II2G Ex ds IIA T4 •...
- Page 48 The City of New York Fire Department Conditions of Approval Certificate of Approval #4970 1. Motor wiring shall be in accordance with the New York City Electrical code for hazardous locations. 2. The installation and use of pumps shall comply with applicable New York City Code, rules and regulations including 3RCNY §...
- Page 49 ANZEx CONDITIONS OF CERTIFICATION: 1. It is a condition of manufacture that each motor be subjected to the routine high voltage test of clause 6.2 of AS2380.1. 2. It is a condition of safe use that all submerged turbine pumps, manifolds and associated equipment be installed in accordance with the manufacturer’s Installation, Operation and Service Manuals supplied 3.
- Page 50 For technical support, sales or other assistance, please visit: www.veeder.com...
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