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Summary of Contents for Pepperl+Fuchs SmartRunner
- Page 1 SmartRunner Detector Laser-line triangulation sensor for high-precision field monitoring Manual...
- Page 2 Phone: +49 621 776 - 0 E-mail: info@de.pepperl-fuchs.com North American Headquarters Pepperl+Fuchs Inc. 1600 Enterprise Parkway Twinsburg, Ohio 44087 Phone: +1 330 425-3555 E-mail: sales@us.pepperl-fuchs.com Asia Headquarters Pepperl+Fuchs Pte. Ltd. P+F Building 18 Ayer Rajah Crescent Singapore 139942 Phone: +65 6779-9091 E-mail: sales@sg.pepperl-fuchs.com https://www.pepperl-fuchs.com...
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Page 3: Table Of Contents
SmartRunner Detector Contents Introduction........................ 5 Content of this Document ................5 Target Group, Personnel ................5 Symbols Used ....................5 Product Specifications....................7 Use and Application ..................7 Hazards of Laser Radiation ................9 Dimensions....................10 Displays and Controls ................. 11 Interfaces...................... - Page 4 SmartRunner Detector Contents Configuration window .................30 5.7.1 Sensor Information......................31 5.7.2 Common Tab........................31 5.7.3 Detection .......................... 33 Operation ........................34 Configuration Mode ..................34 Code Card Mode ..................36 6.2.1 Setting Device Parameters via Control Code ..............37 Presentation Mode..................38 Communication via the RS-485 Interface ..........39 6.4.1...
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Page 5: Introduction
SmartRunner Detector Introduction Introduction Content of this Document This document contains information required to use the product in the relevant phases of the product life cycle. This may include information on the following: • Product identification • Delivery, transport, and storage •... -
Page 6: Symbols Used
SmartRunner Detector Introduction Symbols Used This document contains symbols for the identification of warning messages and of informative messages. Warning Messages You will find warning messages, whenever dangers may arise from your actions. It is mandatory that you observe these warning messages for your personal safety and in order to avoid prop- erty damage. -
Page 7: Product Specifications
Product Specifications Use and Application This manual applies to the SmartRunner Detector (hereafter referred to as sensor). The sensor monitors a defined area and detects objects smaller than 1 mm. The sensor is based on the SmartRunner technology and combines the light section method with a 2D Vision sensor including LED illumination. -
Page 8: Examples Of Use
SmartRunner Detector Product Specifications Examples of use The illustration shows the inner workings of a laser machine used to calibrate the switching dis- tance of sensors. Different clamping devices (4) are used for the different sensor variants. When the program is activated, the laser moves to the appropriate height and the calibration process begins. - Page 9 Because the SmartRunner Detector evaluates both the laser line on the object and on the background, the measurement results are always reliable. A broken background line or an object in the detec- tion area causes the target to be recognized.
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Page 10: Hazards Of Laser Radiation
SmartRunner Detector Product Specifications Hazards of Laser Radiation This section describes the contents and location of the warning label. The sensor used corresponds to the safety standard IEC 60825-1:2014 for a laser class 1 product. In addition, the US regulation 21 CFR 1040.10 and 1040.11 is fulfilled except for Laser Notice No. -
Page 11: Dimensions
SmartRunner Detector Product Specifications Dimensions The devices in the SmartRunner series have the following identical housing dimensions. Figure 2.5 Dimensions of the SmartRunner series Displays and Controls Figure 2.6 Overview of displays and controls... -
Page 12: Description Of The Leds
SmartRunner Detector Product Specifications Position Designation Function Emitter optic protec- Is used to protect against damage and contamination tive cover Reception optic pro- Is used to protect against damage and contamination tective cover LEDs The functional description for the LEDs can be found in the table below. -
Page 13: Interfaces
SmartRunner Detector Product Specifications Position Designa- tion Bezeichnung Function TRIGGER (yellow) • Lights up yellow if the hardware trigger signal is activated Diagnosis (red) • Lights up red if a bus error has occurred • Lights up red if a system error has occurred on the interface controller •... -
Page 14: Installation
Check the package contents against your order and the shipping documents to ensure that all items are present and correct. Should you have any questions, direct them to Pepperl+Fuchs. Retain the original packaging in case the device is to be stored or shipped again at a later date. - Page 15 SmartRunner Detector Installation Figure 3.1 Incorrect orientation Figure 3.2 Correct orientation The surface must be level to prevent the housing from becoming misaligned when the fittings are tightened. We advise securing the screws with spring disks to prevent the sensor becoming misaligned.
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Page 16: Mounting The Housing
SmartRunner Detector Installation Caution! Damage to the equipment caused by improper installation! Device components can be damaged if the permissible screw-in depths and the maximum per- missible tightening torque is exceeded. Note that the threads on the bottom of the housing are not thru–holes. -
Page 17: Electrical Connection
Figure 3.3 M12 connector plug Figure 3.4 Connection layout Pepperl+Fuchs single-ended female cordsets are manufactured in accordance with EN60947- 5-2. When using a V19-G-5M-PUR-ABG single-ended female cordset with an open cable end, connector pins are assigned as follows:... - Page 18 SmartRunner Detector Installation Wire color Signal Description white IN trigger Trigger input. Triggers an evaluation, if the sensor is in continuous evaluation mode (independent) brown + 24 V power supply green Data+ RS-485 RS-485 interface: Data + yellow Data- RS-485 RS-485 interface: Data -...
- Page 19 SmartRunner Detector Installation Connection using the RS-485 Interface 110 V / 230 V 24 V DC Figure 3.5 PCV-USB-RS-485 Converter Set Plug a plug-in power supply into a socket and connect it to the interface converter. The indicator LEDs on the sensor light up.
- Page 20 SmartRunner Detector Installation Shielding Cables The shielding of connection lines is required to suppress electromagnetic interference. Estab- lishing a low resistance or low impedance connection with the protective conductor or equipo- tential bonding circuit is a particularly important factor in ensuring that these interference currents do not become a source of interference themselves.
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Page 21: Detection Range
Installation Detection Range Field of view Detection range Note the detection range of the SmartRunner detector when planning your plant. The following table contains information on the detection range and the resolution. Distance Y to the Detection range X sensor... -
Page 22: Commissioning
SmartRunner Detector Commissioning Commissioning Connecting the Sensor The sensor is configured using the Vision Configurator software. You have the opportunity to carry out settings on the sensor directly using the Vision Configurator software. Aligning the Sensor Use the image display and diagram display in the Vision Configurator software to optimally align the sensor. -
Page 23: Vision Configurator Software
SmartRunner Detector Vision Configurator Software Vision Configurator Software The sensor is commissioned and operated using the Vision Configurator software. The Vision Configurator software makes it easy to operate the sensor with its user-friendly interface. Standard functions include making connections to the sensor, specifying the operat- ing parameters, saving data sets, and displaying data and error diagnostics. -
Page 24: Connecting To Vision Configurator
SmartRunner Detector Vision Configurator Software Connecting to Vision Configurator Connect Vision Configurator Connect the SmartRunner to a PC. Note Use a suitable RS-485/USB connecting cable and an adapter cable to do this: Function Order designation USB interface converter to RS-485 including... - Page 25 Starting Vision Configurator Select the 2-D/3-D button on the "Sensor Family" tab. Select SMARTRUNNER in the "parameter range" with connection type RS485. Select the required COM port. In the Baud rate window ensure that the value 115,200 is set. Otherwise select the value.
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Page 26: Application Window Structure
SmartRunner Detector Vision Configurator Software Application Window Structure The application screen opens after you log in. Note The individual functions depend on the type of sensor connected and the current authorization level, so they are not always all visible. The software is designed to be similar to most Windows applications. -
Page 27: Menu Bar
SmartRunner Detector Vision Configurator Software Image display • Displays the images captured or stored in the error mem- • This field can be enabled or disabled via Show images Displays information about the current image and the pixel under the mouse pointer. The following items are displayed: •... -
Page 28: View Menu
SmartRunner Detector Vision Configurator Software 5.3.2 View Menu Figure 5.4 View Menu Show standard buttons Toggles the display of the buttons in the bar on the left on and off. Show device data Hides the display of the sensor data in the top right of the screen. -
Page 29: Image Menu
SmartRunner Detector Vision Configurator Software 5.3.4 Image Menu Figure 5.6 Image menu Load imagefile Loads the image file Open image folder Opens the folder in which images are currently saved Save image Saves the image currently displayed on the PC... -
Page 30: Help Menu
SmartRunner Detector Vision Configurator Software 5.3.6 Help Menu Figure 5.8 Help menu Info Displays information about Vision Configurator. Table 5.7 Help menu Toolbar The toolbar can be used to select various functions. Selecting the Connect button establishes a connection between the PC and the sensor. -
Page 31: Sensor Data
SmartRunner Detector Vision Configurator Software The line image is loaded. Profile is taught in using the next trigger. Sensor Data This section shows the connected device type and firmware version. Device data Device type SmartRunner Detector Firmware x.x.x.xxxxx Figure 5.9... -
Page 32: Image Display
SmartRunner Detector Vision Configurator Software Image Display Image View Displays image data. Selected via the "Image View" button. "Get image" loads the last captured image on the PC and displays it in the window. To capture a new image, "Trigger" must have been clicked. - Page 33 SmartRunner Detector Vision Configurator Software Figure 5.12 Result View - Start request "Stop request" stops the transfer. Figure 5.13 Result View...
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Page 34: Configuration Window
Sensor Information Sensor Information Tab Name: "Pepperl+Fuchs GmbH" Homepage: "http://www.pepperl-fuchs.com/" Product name: "Smartrunner" Firmware version: Current firmware version of the main processor. The version designation as a whole is made up as follows: Major Version.Minor Version. Tag Number– Revision Number Figure 5.14... -
Page 35: Common Tab
SmartRunner Detector Vision Configurator Software 5.7.2 Common Tab There are 4 menu items available under the Common tab. The purpose of this section is to present the menu items in detail. Communication menu item You can adjust the connection parameters between the sensor and computer under the Com- munication menu item. - Page 36 SmartRunner Detector Vision Configurator Software Figure 5.17 Illumination menu item Bezeichnung Funktion Exposure time Setting the manual exposure time. The "Use manual exposure time" function must be activated to manually adjust the exposure time. By increasing the value, the exposure time and thus the image brightness increase.
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Page 37: Detection
SmartRunner Detector Vision Configurator Software 5.7.3 Detection Detection Tab General tab for configuring the camera "Detection" Tab Figure 5.19 Detection tab—Detection • Minimum object size: camera setting, adjust the resolution to the object size. "ROI" Tab Figure 5.20 Detection tab—region of interest •... -
Page 38: Operation
SmartRunner Detector Operation Operation Configuration Mode To adjust the sensor, it must be in configuration mode. The command to put the sensor in this mode is 0xA8 0x57. After successfully changing mode, the sensor responds with an Acknowledge (0x81 0xAC 0x00 0x2D). After an error when con- verting the configuration, the sensor responds with a No Acknowledge (0x81 0x53 0xXX 0xYY, where XX = error code and YY = checksum). - Page 39 Parameter name bytes write Description 0x01 VendorName Variable R String containing "Pepperl+Fuchs" 0x02 VendorHomep- Variable R String containing the Pepperl+Fuchs homep- 0x03 ProductName Variable R String containing the product name 0x07 SoftwareVer- Variable R String containing the version information sionDSP 0x64...
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Page 40: Code Card Mode
SmartRunner Detector Operation Note All values are transferred in little-endian format. This saves the least significant byte at the lowest address, i.e. the least significant component is specified first. Example ROI for evaluation: Sets the ROI to ±50 mm in the X direction and to between +100 mm and... - Page 41 Generating a control code In the menu bar, select Administration > Create reader programming code. In the Device type section, select sensor type SMARTRUNNER. Select the required parameters in the Select function section. The control code is displayed in different sizes in the Control Code section.
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Page 42: Setting Device Parameters Via Control Code
SmartRunner Detector Operation 6.2.1 Setting Device Parameters via Control Code Use Vision Configurator to generate control codes. Note Parameterization mode can be activated only within 10 minutes of the sensor being switched Enabling Code Card Mode Hold down the 2 button on the back of the sensor for more than 2 seconds. Then release the button. -
Page 43: Presentation Mode
SmartRunner Detector Operation Presentation Mode You can demonstrate or test the sensor in Presentation mode without the assistance of a PC. Furthermore, the control buttons are activated/deactivated. Setting Presentation Mode Connect the sensor to a power supply. Align the sensor to the measurement object. -
Page 44: Communication Via The Rs-485 Interface
SmartRunner Detector Operation Communication via the RS-485 Interface The control panel and reader communicate via the RS-485 interface during operation. Make sure that the basic communication settings have been made on the reader, such as setting the reader address and baud rate. -
Page 45: Response Telegram
SmartRunner Detector Operation 6.4.2 Response Telegram The response telegram may contain 6 to 9 bytes, depending on the content. The first byte con- tains the address of the responding reader and status information. The X position of the reader is transmitted in bytes 2 to 5, starting with the MSB. Depending on the controller request, infor- mation such as speed and the Y position is transmitted in the subsequent bytes. -
Page 46: Maintenance And Repair
SmartRunner Detector Maintenance and Repair Maintenance and Repair Servicing Danger! Danger to life due to electrical current! Contact with live parts causes immediate danger to life. • Allow only qualified electricians to carry out work on the electrical installation. •... -
Page 47: Troubleshooting
SmartRunner Detector Troubleshooting Troubleshooting What to Do in Case of a Fault Before you have the device repaired, take the following actions: • Test the plant according to the checklist below. • Contact our service center to localize the problem. -
Page 48: License Note
License Note License Note The SmartRunner sensor ships with firmware ("software") programmed into it. This software is based in part on the work of the Independent JPEG Group. The software is based on works by Texas Instruments Incorporated, which are distributed... - Page 49 Pepperl+Fuchs Quality Download our latest policy here: www.pepperl-fuchs.com/quality www.pepperl-fuchs.com © Pepperl+Fuchs · Subject to modifications / DOCT-5293B...
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