Table Of Contents - CONCORD TURBO LEVO User Manual

CONTE NTS
1 . I N T R O D U C T I O N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1. WARRANTY ........................................................................................................................................................................................... 2
2 . L E V O C O M P O N E N T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 . G E O M E T R Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4 . G E N E R A L I N F O R M AT I O N A B O U T Y O U R L E V O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.1. INTENDED USE .................................................................................................................................................................................... 7
4.2. PEDELEC / EPAC ................................................................................................................................................................................. 7
4.3. STRUCTURAL WEIGHT LIMITS ......................................................................................................................................................... 7
5 . G E N E R A L N O T E S A B O U T R I D I N G . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5.1. RIDING TIPS .......................................................................................................................................................................................... 8
5.2. BEFORE RIDING .................................................................................................................................................................................. 9
5.3. KNOW YOUR RANGE .......................................................................................................................................................................... 9
5.4. REMOVABLE YELLOW STICKER ...................................................................................................................................................... 9
5.5. RIDING WITH KIDS ............................................................................................................................................................................. 9
6 . G E N E R A L N O T E S A B O U T A S S E M B LY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 0
6.1. HEADSET BEARINGS ..........................................................................................................................................................................11
6.2. SEATPOST ...........................................................................................................................................................................................11
6.3. DERAILLEUR HANGER ......................................................................................................................................................................12
6.4. SPEED SENSOR .................................................................................................................................................................................12
6.5. CHAIN GUIDE ......................................................................................................................................................................................12
6.6. STEM ...................................................................................................................................................................................................13
6.7. TCU & MASTERMIND TCU HANDLEBAR CLEARANCE .................................................................................................................14
6.8. DROPPER HOUSING GUIDE .............................................................................................................................................................14
7 . G E N E R A L N O T E S A B O U T M A I N T E N A N C E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4
7.1. REPLACEMENT PARTS AND ACCESSORIES ...................................................................................................................................15
7.2. MOTOR SUPPORT ACTIVATION ........................................................................................................................................................15
8 . S Y S T E M I N T E R FA C E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 6
8.1. TCU .......................................................................................................................................................................................................16
8.2. MASTERMIND TCU ............................................................................................................................................................................16
8.3. STARTING THE SYSTEM ON THE TCU/MASTERMIND TCU ......................................................................................................... 17
8.4. HANDLEBAR REMOTE (TCU) ........................................................................................................................................................... 17
8.5. REMOTE FUNCTIONS (TCU) .............................................................................................................................................................18
8.6. HANDLEBAR REMOTE (MASTERMIND TCU) .................................................................................................................................18
8.7. REMOTE FUNCTIONS (MASTERMIND TCU) ........................................................................................19
8.8. SUPPORT MODES .............................................................................................................................................................................19
8.9. CHANGING SUPPORT MODES (TCU).............................................................................................................................................20
8.10. CHANGING SUPPORT MODES (MASTERMIND TCU) .................................................................................................................20
8.11. MICRO TUNE MODE (MASTERMIND TCU) .....................................................................................................................................21
8.12. SYSTEM SETUP ON THE MASTERMIND TCU ...............................................................................................................................21
8.13. CUSTOMIZING THE MASTERMIND TCU DISPLAY .......................................................................................................................22
8.14. CONNECTIVITY OPTIONS ...............................................................................................................................................................22
8.15. ERROR CODES (TCU) .....................................................................................................................................................................22
8.16. ERROR CODES (MASTERMIND TCU) ...........................................................................................................................................23
8.17. FACTORY RESET ..............................................................................................................................................................................24
8.18. CHANGING THE COIN-CELL BATTERY (TCU ONLY) ...................................................................................................................25
9 . S P E C I A L I Z E D A P P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5
9.1. SPECIALIZED APP FEATURES .........................................................................................................................................................25
9.2. SIGN IN TO THE SPECIALIZED APP ...............................................................................................................................................26
9.3. IN-APP HELP GUIDE .........................................................................................................................................................................26
9.4. PAIRING YOUR BICYCLE ..................................................................................................................................................................26
1 0 . B AT T E R Y A N D C H A R G E R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 6
10.1. IMPORTANT SAFETY INSTRUCTIONS ...........................................................................................................................................26
10.1.1. INSTRUCTIONS PERTAINING TO THE RISK OF FIRE OR ELECTRIC SHOCK .....................................................................26
10.2. BATTERY DAMAGE ..........................................................................................................................................................................28
10.3. BATTERY INSTALLATION INSTRUCTIONS ...................................................................................................................................28
10.3.1. REMOVING THE BATTERY ......................................................................................................................................................28
10.4. OPERATING INSTRUCTIONS ..........................................................................................................................................................30
10.4.1. CHARGING THE BATTERY.......................................................................................................................................................30
10.4.2. CHARGE LEVEL DISPLAY ......................................................................................................................................................32
10.5. USER MAINTENANCE INSTRUCTIONS .........................................................................................................................................33
10.5.1. CLEANING .................................................................................................................................................................................33
10.6. MOVING AND STORAGE INSTRUCTIONS.....................................................................................................................................33
10.6.1. TRANSPORT .............................................................................................................................................................................33
10.6.2. STORAGE .................................................................................................................................................................................33
10.7. DISPOSAL .........................................................................................................................................................................................33
10.8. BATTERY TECHNICAL DATA ..........................................................................................................................................................34
10.9. CHARGER TECHNICAL DATA .........................................................................................................................................................35
1 1 . S P E C I F I C AT I O N S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 5
11.1. GENERAL SPECIFICATIONS .............................................................................................................................................................35
11.2. SHOCK CUSTOMIZATION ................................................................................................................................................................36
11.3. MAXIMUM FORK LENGTH, TIRE, AND CHAIN-RING SIZE ...........................................................................................................36
11.4. BOLT SIZE / TOOLS / TORQUE SPECIFICATIONS ........................................................................................................................36
11.5. BEARING SPECIFICATIONS............................................................................................................................................................. 37
11.6. SPACER/AXLE/BOLT SPECIFICATIONS ......................................................................................................................................... 37
1 2 . A D J U S TA B L E G E O M E T R Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1
12.1. ADJUSTING THE HORST PIVOT FLIP CHIP ...................................................................................................................................42
12.2. ADJUSTING THE HEAD TUBE ANGLE ..........................................................................................................................................43
1 3 . A I R S H O C K S E T U P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 6
13.1. SETTING AIR PRESSURE ................................................................................................................................................................46
13.2. ADJUSTING REBOUND ...................................................................................................................................................................46
13.3. ADJUSTING COMPRESSION .......................................................................................................................................................... 47
1 4 . D E R A I L L E U R H A N G E R . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 7
1 5 . R E G U L AT O R Y S TAT E M E N T S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 9
1 6 . E C - D E C L A R AT I O N O F C O N F O R M I T Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 0
1 7 . U K - D E C L A R AT I O N O F C O N F O R M I T Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1