Table Of Contents - ABS XFP 80C-CB1 PE22/4-C-50 Workshop Manual

 Workshop Manual
ABS submersible sewage pump XFP 80C - 150E
ABS submersible sewage pump XFP
80C-CB1 PE22/4-C-50
80C-CB1 PE29/4-C-50
80C-CB1 PE13/6-C-50
80E-CB1 PE70/2-E-50
80E-CB1 PE110/2-E-50
100C-CB1 PE22/4-C-50
100C-CB1 PE29/4-C-50
100C-CB1 PE13/6-C-50
100E-CB1 PE40/4-E-50
100E-CB1 PE60/4-E-50
Contents
1 Health and Safety Instructions ......................................................................................................................................................3
 General ............................................................................................................................................................................................3
2.1 Dimensions and weights ..................................................................................................................................................................3
2.2 Tightening torques ...........................................................................................................................................................................4
2.3 Equipment and tools ........................................................................................................................................................................4
3 General Design Features ...............................................................................................................................................................5
4 Motor Unit XFP ...............................................................................................................................................................................6
5 Hydraulics XFP ..............................................................................................................................................................................7
5.1 Hydraulics - Removal and Refitting ..................................................................................................................................................8
6 Mechanical Seals - Removal and Fitting ......................................................................................................................................9
6.1 Lower seal (hydraulic side) ...............................................................................................................................................................9
6.2 Upper seal (motor side) ..................................................................................................................................................................10
7 Bearings - Removal and Refitting ..............................................................................................................................................11
8 Cable - Removal and Refitting ...................................................................................................................................................1
9 Stator - Removal and Refitting ...................................................................................................................................................13
10 Oil - Drain and Fill ...................................................................................................................................................................14-15
11 Test Procedures ...........................................................................................................................................................................16
1 Tool Drawings ...............................................................................................................................................................................17
12.1 Mechanical seal hand press tool ...................................................................................................................................................17
12.2 Mechanical seal shaft sleeve tool ..................................................................................................................................................18
12.3 Transition piece and upper seal extraction tool ..............................................................................................................................19
12.4 Transition piece hand press tool.....................................................................................................................................................20
12.5 Bottom bearing hand press tool .....................................................................................................................................................21
12.6 Bearing housing support fixture ......................................................................................................................................................22
12.7 Bottom bearing support fixture .......................................................................................................................................................23
12.8 Stator extraction tool ......................................................................................................................................................................24
12.9 Stator puller disc tool ......................................................................................................................................................................25
12.9.1 Motor housing support fixture .........................................................................................................................................................26
12.9.2 Stator alignment ring ......................................................................................................................................................................27
12.9.3 Stator inserting tool ........................................................................................................................................................................28
12.9.4 Terminal block hand press tool .......................................................................................................................................................29
12.9.5 Pressure test tool ...........................................................................................................................................................................30
13 XFP Pump Wiring (TI-411) ............................................................................................................................................................31
100E-CB1 PE90/4-E-50
150E-CB1 PE40/4-E-50
150E-CB1 PE60/4-E-50
150E-CB1 PE90/4-E-50
150E-CB1 PE30/6-E-50
ABS reserves the right to alter specifications due to technical developments
80C-CB1 PE18/4W-C-60
80C-CB1 PE28/4W-C-60
80C-CB1 PE28/4-C-60
80C-CB1 PE35/4-C-60
80C-CB1 PE20/6-C-60
80E-CB1 PE125/2-E-60
100C-CB1 PE18/4W-C-60
100C-CB1 PE28/4W-C-60
100C-CB1 PE28/4-C-60
100C-CB1 PE35/4-C-60
100C-CB1 PE20/6-C-60
100E-CB1 PE75/4-E-60
100E-CB1 PE90/4-E-60
100E-CB1 PE105/4-E-60
100E-CB1 PE35/6-E-60
150E-CB1 PE45/4-E-60
150E-CB1 PE75/4-E-60
150E-CB1 PE105/4-E-60
150E-CB1 PE35/6-E-60