Cable - Removal And Refitting - ABS XFP 80C-CB1 PE22/4-C-50 Workshop Manual

1 Workshop Manual
ABS submersible sewage pump XFP 80C - 150E
8 Cable - Removal and Fitting
50 max.
Fig 4. Cable-end dimensions (mm)
Outer sleeve: Polyamide
Inner sleeve: Copper
Max. electrical rating: 300 V - 105 °C
Section mm /AWG: 16-14

Fig 5. Bullet connector (dimensions mm)
Fig 6. Cable ID on connection support
313
6
7.9
5.0
4.3
alignment
rib
5
Position Description
5
6
6
7
7
8
9
8
10
9
313
11
10
12
13
14
50
55
11
12
13
Replace cable assembly
14
Disconnect cable from supply.
50
Remove screws (313) and unplug cable gland (10).
Replace with new cable assembly.
55
Align with dowel pin (14) and secure with screws.
Repair or replace cable
Removal
Disconnect cable from supply.
Remove screws (313).
Remove cable gland (10) from motor housing (55).
Loosen gland nut (6) fully.
Pull connection support (12) from cable gland.
Remove bullet connectors (13) from slots in connection
support and cut from cable ends.
Remove cable from cable gland.
Remove gland nut, cable washer (7) cable grommet (8)
and strain relief (9) from cable for re-use.
Fitting
Fit in sequence, gland nut, cable washer, cable grommet
and strain relief to new (or repaired) cable.
24.0
Insert cable into cable gland and pull through.
Strip cable ends and fit with bullet connectors (as
10.5
specified Fig 4 and Fig 5).
Identify cable ends using ID tags at supply end of cable
and fit to connection support by pushing bullet connectors
into corresponding slots as marked (Fig 6).
Fit connection support into cable gland, guided by
alignment rib to ensure correct fit and orientation (Fig 6).
Pull back cable until connection support is fully recessed
into cable gland, and hold in place.
Slide strain relief, cable grommet, cable washer and gland
nut into position and tighten gland nut to secure cable.
Note: to ensure an adequate and secure seal apply
Threadlock and tighten to the required 50 Nm.
Align cable assembly with dowel pin and secure with
screws.
Cable
Gland nut
Washer
Cable grommet
Strain relief
Cable gland.
Screw cyl
O-ring
Connection support
Female bullet connectors
Dowel pin
Terminal block
Motor housing