Related Manuals for ABS XFP series
Summary of Contents for ABS XFP series
- Page 1 ABS submersible sewage pump XFP 80C - 201G Installation, Operating and Maintenance Instructions www.absgroup.com...
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Page 2: Table Of Contents
Changing the power cable (PE1 & PE2) ........................19 9.10 Cleaning ..................................19 9.11 Venting of the volute ..............................19 Troubleshooting Guide ............................20 EC Declaration of Conformity .............................. 21 ABS reserves the right to alter specifi cations due to technical developments... -
Page 3: Application Areas
Hz US). Safety The general and specifi c health and safety guidelines are described in detail in the ABS Products Safety Instructions booklet. If anything is not clear or you have any questions as to safety make certain to contact the manufacturer ABS. -
Page 4: Technical Data
Technical data Maximum noise level 70 dB. This may be exceeded in certain circumstances. Detailed technical information is available in the technical data sheet ABS submersible sewage pump XFP 80C - 201G which can be downloaded from www.absgroup.com > Downloads. Nameplates XFP pumps are rated for use in hazardous locations (Ex) as standard, and are fi... -
Page 5: General Design Features
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G General design features XFP is a submersible sewage and wastewater pump with a Premium Effi ciency motor. The water-pressure-tight, encapsulated, fl ood-proof motor and the pump section form a compact, robust, modular construction. -
Page 6: Design Features Pe3
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Design features PE3 (version with cooling jacket) Stainless steel lifting hoop Stainless steel lifting hoop Seal holding plate Seal holding plate Dry chamber Dry chamber... -
Page 7: Transport And Storage
During transport, care should be taken that the pump is not dropped or thrown. The pumps of the XFP series are fi tted with a lifting hoop to which a chain and shackle may be attached for transport or for suspension of the pump. -
Page 8: Mounting And Installation
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Mounting and Installation The regulations covering the use of pumps in sewage applications, together with all regulations involving the use of explosion-proof motors, should be observed.The cable ducting to the control panel should be sealed off in a gas-tight manner by the use of a foaming material after the cable and control circuits have been pulled through. -
Page 9: 6.1.2 Dry-Installed
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G 6.1.2 Dry-installed Horizontal Vertical Control panel Non-return valve Collection sump Discharge line Power cable from motor to Infl ow line control panel Gate valve Ball-type fl oat switch... -
Page 10: Discharge Line
10 Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Discharge Line The discharge line must be installed in compliance with the relevant regulations. DIN 1986/100 and EN 12056 applies in particular to the following: The discharge line should be fi... -
Page 11: Wiring Diagrams
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Wiring Diagrams U1 V1 W1 F1 FO Di PE U1 V1 W1 F1 FO Di PE U1 V1 W1 V2 W2 U2 U1 V1 W1 V2 W2 U2... -
Page 12: Commissioning
Are the required gate valves (where fi tted) open? Do the non-return valves (where fi tted) function easily? Types of operation and frequency of starting All pumps of the XFP series have been designed for continuous operation S1 when either submerged or dry- installed. Checking direction of rotation When three phase units are being commissioned for the fi... -
Page 13: Changing Direction Of Rotation
When carrying out repairs, only original spare parts supplied by the manufacturer should be used. ABS warranty conditions are only valid provided that any repair work has been carried out in an ABS approved workshop and where original ABS spare parts have been used. -
Page 14: Lubricant Changing (Pe1 & Pe2)
The seal chamber between the motor and the hydraulic section has been fi lled with oil at manufacture. An oil change is only necessary: • At specifi ed service intervals (for details contact your local ABS Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or motor chamber. -
Page 15: Lubricant Changing (Pe3 - Version Without Cooling Jacket)
-15 °C / 5 °F. A glycol change is only necessary: • At specifi ed service intervals (for details contact your local ABS Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or dry chamber. -
Page 16: Coolant Changing (Pe3 - Version With Cooling Jacket)
-15 °C / 5 °F. A glycol change is only necessary: • At specifi ed service intervals (for details contact your local ABS Service Centre). • If the DI moisture sensor detects an ingress of water into the seal chamber or dry chamber. -
Page 17: Oil And Glycol Quantities (Litres)
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Oil and glycol quantities (litres) Lubricant Coolant Motor (without cooling jacket) (with cooling jacket) Water and Water and 50Hz 60Hz propylene glycol propylene glycol PE30/2... -
Page 18: Bottom Plate Adjustment
18 Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Bottom plate adjustment At manufacture, the bottom plate is fi tted to the volute with the correct clearance gap set between the impeller and the bottom plate (for optimum performance max 0.2 mm). -
Page 19: Bearings And Mechanical Seals
Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Bearings and Mechanical Seals XFP pumps are fi tted with lubricated-for-life ball bearings. Shaft sealing is by means of double mechanical seals. ATTENTION! Once removed, bearings and seals must not be re-used, and must be replaced in an approved workshop with genuine ABS spare parts. -
Page 20: Troubleshooting Guide
20 Installation, Operating and Maintenance Instructions (Original Instructions) ABS submersible sewage pump XFP 80C - 201G Troubleshooting Guide Fault Cause Pump does not Moisture sensor shutdown. Check for loose or damaged oil plug, or locate and replace faulty mechanical seal / damaged o-rings. -
Page 21: Ec Declaration Of Conformity
S-210 22 Malmö, Sweden. Declare under our sole responsibility that the products: ABS submersible sewage pump XFP 80C - 201G To which this declaration relates are in conformity with the following standards or other normative documents: As defi ned by Machinery Directive 2006/42/EC, EMC-Directive 2004/108/EC, Low Voltage Directive 2006/95/EC,... - Page 22 SERVICE LOG Pump Type: Serial No: Date Hours of Comments Sign Operation...
- Page 23 SERVICE LOG Date Hours of Comments Sign Operation...
- Page 24 Cardo Production Wexford Ltd. Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200 Fax +353 53 91 42335. www.absgroup.com...
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