Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Related Manuals for ABS XFP 80C-CB1 PE22/4-C-50
Summary of Contents for ABS XFP 80C-CB1 PE22/4-C-50
- Page 1 ABS submersible sewage pump XFP 80C - 150E Workshop Manual www.absgroup.com...
-
Page 2: Table Of Contents
Motor housing support fixture .................................26 12.9.2 Stator alignment ring ..................................27 12.9.3 Stator inserting tool ..................................28 12.9.4 Terminal block hand press tool ...............................29 12.9.5 Pressure test tool ...................................30 XFP Pump Wiring (TI-411) ................................31 ABS reserves the right to alter specifications due to technical developments... -
Page 3: Health And Safety Instructions
The ABS units are prepared for transportation by placing them on an adequately strong horizontal surface. Care should be taken that they cannot fall over. The hoist must be adequately dimensioned for the total weight of the ABS units (incl. all accessories which may be fitted) and must comply with... -
Page 4: Tightening Torques
Do not stay or work in the swivel area of a suspended load. The lifting hook height must take into consideration the height of the ABS units as well as the length of the lifting chain. -
Page 5: General Design Features
Workshop Manual ABS submersible sewage pump XFP 80C - 150E General design features XFP is a submersible sewage and wastewater pump with a premium efficiency motor. The water-pressure-tight, encapsulated, fully flood-proof motor and the pump section form a compact, robust, modular construction. -
Page 6: Motor Unit Xfp
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Motor Unit XFP Position Description Screw cyl. Lifting hoop Cable Gland nut Washer Rubber grommit Strain relief Cable gland Screw cyl. O-ring Connection support Bullet connectors Motor housing Seal ring Screw cyl. -
Page 7: Hydraulics Xfp
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Hydraulics XFP Position Description Screw cyl. Motor housing O-ring Impeller Impeller key Impeller washer (XFP 80E only) Lock washer Screw cyl. Screw plug Washer Volute O-ring Bottom plate Grub screw... -
Page 8: Hydraulics - Removal And Refitting
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Hydraulics - Removal and Refitting Removing Impeller. Remove screws (150) to release volute (149) from motor housing (55). Shaft Connect hoist to lifting hoop, lift motor housing assembly from volute and lay securely on its side on workbench. -
Page 9: Mechanical Seals - Removal And Fitting
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Mechanical Seals - Removal and Fitting Lower seal (hydraulic side) Removal Remove volute, bottom plate and impeller (see page 8). Note: drain oil from oil chamber before removal of the mechanical seal (see page 14). -
Page 10: Upper Seal (Motor Side)
10 Workshop Manual ABS submersible sewage pump XFP 80C - 150E Upper seal (motor side) Removal Remove volute, bottom plate and impeller (see page 8). Note: drain oil from oil chamber and motor chamber be- fore removal of the upper mechanical seal (see page 14). -
Page 11: Bearings - Removal And Refitting
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Bearings - Removal and Fitting Bearing assembly removal Remove volute, bottom plate, impeller and mechanical seals (see pages 8, 9 & 10). Note: drain oil from oil chamber and motor chamber before removal of the mechanical seals (see page 14). -
Page 12: Cable - Removal And Refitting
1 Workshop Manual ABS submersible sewage pump XFP 80C - 150E Cable - Removal and Fitting Position Description Cable Gland nut Washer Cable grommet Strain relief Cable gland. Screw cyl O-ring Connection support Female bullet connectors Dowel pin Terminal block... -
Page 13: Stator - Removal And Refitting
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Stator - Removal and Fitting alignment circlip terminal block Fig 7. Terminal block and circlip fitting Check that O-ring (46) is correctly fitted in motor housing bearing bore. Fit stator alignment ring (Sec 12.9.2) into motor housing. -
Page 14: Oil Drain And Fill
14 Workshop Manual ABS submersible sewage pump XFP 80C - 150E Oil Drain and Fill 10.1 Oil chamber Drain Loosen plug screw (74) enough to release pressure (see Health and Safety Instructions page 3). Plug Place pump in horizontal position, sitting on discharge flange, with screw motor housing supported from underneath. - Page 15 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 10.3 Oil-fill quantities Motor Size Oil Fill (litres) 50Hz 60Hz Oil Chamber Motor Hsg Piranha Piranha PE22/4-C PE30/2-C PE28/4-C PE25/2-C XFP: PE29/4-C PE35/4-C PE25/2W-C 80C & 100C PE13/6-C PE18/4W-C PE28/2-C 0.43...
-
Page 16: Test Procedures
16 Workshop Manual ABS submersible sewage pump XFP 80C - 150E Test Procedures High voltage test A high voltage test is recommended, if the pump has been repaired or reassembled, to detect any breakdown of insulation. Link all power leads together and apply a high voltage between earth and power leads as follows:... -
Page 17: Tool Drawings
Workshop Manual ABS submersible sewage pump XFP 80C - 150E Tool Drawings 1.1 Mechanical seal hand press tool Material: NYLON Dimensions in mm 1 mm chamfers typical 80C, 100C upper and lower* Ø27 Ø36 80E, 100E, 150E upper Ø37 Ø45 80E, 100E, 150E lower Ø32... -
Page 18: Mechanical Seal Shaft Sleeve Tool
18 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1. Shaft sleeve tool Material: MILD STEEL Dimensions in mm Drill dia. A 80C, 100C Ø20 Ø24.9 Ø25.7 80E, 100E, 150E Ø26 Ø30 Ø30.72... -
Page 19: Transition Piece And Upper Seal Extraction Tool
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.3 Transition piece and upper mechanical seal extraction tool Material: MILD STEEL Dimensions in mm 1 mm chamfers typical Ø5.5 Sect 1 - 1 80C, 100C Ø40 M12* Ø25 Ø42 Ø62... -
Page 20: Transition Piece Hand Press Tool
0 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.4 Transition piece hand press tool Material: NYLON Dimensions in mm 1 mm chamfers typical Ø60 Ø80 Ø64 Ø48 Ø84 XFP: 80C, 100C XFP: 80E, 100E, 150E... -
Page 21: Bottom Bearing Hand Press Tool
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.5 Bottom bearing hand press tool Material: NYLON Dimensions in mm Ø48 1 mm chamfers typical 80C, 100C Ø29.5 Ø47.5 Ø59.5 80E, 100E, 150E Ø34.5 Ø68 Ø79.5... -
Page 22: Bearing Housing Support Fixture
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.6 Bearing housing support fixture Material: MILD STEEL Dimensions in mm 1 mm chamfers typical 20.2 Ø20 80C, 100C Ø166.2 Ø146 Ø40 Ø186 80E, 100E, 150E Ø212.2 Ø190 Ø48... -
Page 23: Bottom Bearing Support Fixture
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.7 Bottom bearing support fixture Material: MILD STEEL Dimensions in mm 1 mm chamfers typical Ø20 Ø120 80C, 100C Ø61.8 Ø40 Ø30.2 80E, 100E, 150E Ø79.8 Ø48 Ø35.2... -
Page 24: Stator Extraction Tool
4 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.8 Stator extraction tool Material: MILD STEEL Dimensions in mm Notes: Part no. 2 is a hollow hydraulic cylinder HSS 106 for connection to a hydraulic hand pump. Before applying hydraulic pressure, engage the disc tool into position against the stator core by tightening the adjusting nut (1). -
Page 25: Stator Puller Disc Tool
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9 Stator puller disc tool Material: MILD STEEL Dimensions in mm undercut °5 corner XFP motor PE 30/2, 40/2 Ø81.5 Ø80 PE 15/4, 22/4, 29/4, 13/6, 20/6 Ø91.5 Ø90 PE 55/2, 70/2, 110/2 Ø111.5... -
Page 26: Motor Housing Support Fixture
6 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9.1 Motor housing support fixture Material: MILD STEEL Dimensions in mm XFP: 80C, 100C Ø178 Ø250 XFP: 80E, 100E, 150E Sect A-A Raw material dia. 300 Ø231 R150... -
Page 27: Stator Alignment Ring
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9. Stator alignment ring Material: NYLON Dimensions in mm Sect A-A 80C, 100C Ø153 Ø167.9 Ø179.8 80E, 100E, 150E Ø201 Ø211 Ø219.8... -
Page 28: Stator Inserting Tool
8 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9.3 Stator inserting tool Material: MILD STEEL Dimensions in mm 80C, 100C Ø132 Ø144.9 Ø152 Ø220 80E, 100E, 150E Ø180 Ø192 Ø200 Ø265... -
Page 29: Terminal Block Hand Press Tool
Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9.4 Terminal block hand press tool Material: ALUMINIUM Dimensions in mm XFP: 80C, 100C 80E, 100E, 150E 16.55 Ø5.1 TYP Mark as “TOP” 92° 26.5 C2.5 X 45 Ø61 Ø25 Ø50... -
Page 30: Pressure Test Tool
30 Workshop Manual ABS submersible sewage pump XFP 80C - 150E 1.9.5 Pressure test tool - oil and motor chambers Material: MILD STEEL Dimensions in mm XFP: 80C, 100C 80E, 100E, 150E Thread M12 Dia. 6 bore knurl surface Ø18 Dia. -
Page 31: Xfp Pump Wiring (Ti-411)
Workshop Manual ABS submersible sewage pump XFP 80C - 150E XFP Pump Wiring (Ti 411) 3-lead stator: 50 Hz 60 Hz 230/3/50 DOL 208/3/60 DOL 400/3/50 DOL 220/3/60 DOL 500/3/50 DOL 230/3/60 DOL 380/3/60 DOL 460/3/60 DOL 600/3/60 DOL Pump start method = Direct On Line... - Page 32 ABS Production Wexford Ltd., Clonard Road, Wexford, Ireland Tel. +353 53 91 63 200 Fax +353 53 91 42335. www.absgroup.com...
Need help?
Do you have a question about the XFP 80C-CB1 PE22/4-C-50 and is the answer not in the manual?
Questions and answers