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Zmotion ZIO Series Manual

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  • Page 2 This manual is copyrighted by Shenzhen Technology Co., Ltd., without the written permission of the Zmotion Technology, no person shall reproduce, translate and copy any content in this manual. The above-mentioned actions will constitute an infringement of the copyright of the company's manual, and Zmotion will investigate legal responsibility according to law.
  • Page 3 ⚫ Zmotion will not take any legal responsibility for personal safety accidents and property losses caused by failure to comply with the contents of this manual or illegal operation of products. Safety Level Definition According to the level, it can be divided into "...
  • Page 4 ◆ Improper installation of the controller may result in misoperation, failure and fire. Wiring ◆ The specifications and installation methods of the external wiring of the equipment shall comply with the requirements of local power distribution regulations. ◆ When wiring, all external power supplies used by the system should be disconnected before operation.

  • Page 5: Table Of Contents

    CONTENT Chapter I Introduction ......................4 1.1. Product Introduction ..................4 1.2. Function Features ..................4 1.3. System Architecture ..................4 1.4. Order Information ..................5 1.5. Work Environment ..................5 Chapter II Power, CAN, DIP Switch ..................6 2.1. Power input &...
  • Page 6 3.4.5. Expansion Module Usage ..............40 3.4.6. AXIS Interface Signal ................41 3.4.6.1. Axis Interface Specification & Wiring ........43 3.4.6.2. Basic Usage Method .............. 46 3.5. ZIO1616 ....................... 48 3.5.1. Interface Definition ................48 3.5.2. Hardware Installment ................49 3.5.3.
  • Page 7 4.1.3. AD/DA Analog Input/Output ..............90 4.1.4. Expansion Module Usage ..............92 Chapter V Run and Maintain ..................... 93 5.1. Regular Inspection and Maintenance............93 5.2. Common Problems ..................94...

  • Page 8: Chapter I Introduction

    Chapter I Introduction 1.1. Product Introduction ZIO series expansion modules use CAN bus to connect to controllers, when IO and other resources are not enough, an expansion module can be used to expand more resources. And controller can link with multiple ZIO series expansion modules or ZMIO310-CAN series expansion modules through CAN bus at the same time, and CAN expansion modules are distinguished through DIP.

  • Page 9: Order Information

    1.4. Order Information Model Axis IO Type Remark ZIO0808 Model with module --ZIO0808M ZIO0016 Model with module --ZIO0016M ZIO1608 Model with module --ZIO1608M ZIO1616 Model with module --ZIO1616M ZIO1616- Model with module --ZIO1616M-PNP ZIO1632 Model with module --ZIO1632M ZIO16082 Model with module --ZIO16082M ZIO6464MT Model with module --ZIO6464MT ZIO6464MT-...

  • Page 10: Chapter Ii Power, Can, Dip Switch

    Chapter II Power, CAN, DIP Switch 2.1. Power input & CAN Communication Interface The main power supply input adopts a 5Pin (there are all 3 terminals) screw-type pluggable wiring terminal. And this 5Pin terminal is shared by main power of expansion module and CAN communication.

  • Page 11: Power Specification

    2.1.1. Power Specification → Specification (Main power) Item Description Voltage DC24V (-10%~10%) Current to open ≤0.5A Current to work ≤0.4A Anti-reverse connection Valid Overcurrent Protection Valid → Specification (IO power) Item Description IO type NPN Type PNP Type Voltage DC24V (-5%~5%) DC24V (-5%~5%) ZIO1616-PNP ZIO6464MT-PNP...
  • Page 12 The number of nodes can be Up to 16 extended Longer communication distance, lower Communication Distance communication rate, max 100m is recommended. → Wiring Reference Connect the CANL and CANH of the standard CAN module to the CANL and CANH of the other side correspondingly.

  • Page 13: Basic Usage Method

    sure the shielding layer is fully grounded. When on-site wiring, pay attention to make the distance between strong current and ⚫ weak current, it is recommended for the distance to be more than 20cm. ⚫ It should be noted that the equipment grounding (chassis) on the entire line must be good, and the grounding of the chassis should be connected to the standard factory ground pile.

  • Page 14: Dip Switch Description

    (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS" command to set the master's "address" and "speed" according to the needs, and use the "CANIO_ENABLE" command to enable or disable the internal CAN master function. (5) After all the settings are completed, it is time to communicate, in “State the controller”--“CAN nodes”, it will show information of expansion module.
  • Page 15 5-6: CAN communication speed, corresponding value is 0-3, four different speeds are optional. 7: special functions reserved (the bit 7 of ZIO3232MT is used to enable front 6-bit, when bit 7 is dialed as ON, front 6-bit take effect, when OFF, front 6-bit don’t take effect). 8: 120 ohm resistor, dial ON that means a 120 ohm resistor is connected between CANL and CANH.
  • Page 16 The allocation of digital IO numbers corresponding to different dial code IDs is as follows: DIP 1-4 Starting AD End AD Starting DA End DA combination value number number number number Dial code 5-6 to select CAN bus communication speed, speed combination value = dial code 6 ×...

  • Page 17: Expansion Module Wiring

    expansion module that corresponds to the combination value, and then they can communicate with each other. The factory default communication speed is 500 KBPS on both sides, there is no need to set this, unless you need to change the speed. The CANIO_ADDRESS command is a system parameter, and it can set the master- slave end of CAN communication.

  • Page 18: Single-Power Controller & Module Wiring

    2.3.1. Single-Power Controller & Module Wiring 2.3.2. Dual-power Controller & Module Wiring...
  • Page 19 → Wiring Note: When connecting multiple ZIO expansion modules on the CAN bus, a 120-ohm  resistor needs to be connected in parallel between the CANL and CANH terminals, for the ZIO expansion module that is with 8-digit dialing codes, the terminal resistor can be realized by dialing the code (DIP).

  • Page 20: Chapter Iii Digital Io Expansion Module

    Chapter III Digital IO Expansion Module 3.1. ZIO0808 3.1.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module...

  • Page 21: Hardware Installment

    3.1.2. Hardware Installment ZIO0808 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 22: In Digital Input

    3.1.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND IO power ground Input 0 Input 1 Input 2 Input 3 NPN type, digital input Input 4 Input 5 Input 6 Input 7 →...

  • Page 23: Out Digital Output

    → Wiring Note: ⚫ The wiring principle of digital input IN (0-7) is shown in the figure above. The external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the requirements on output of electric level can be achieved. For the public end, please connect the "EGND"...
  • Page 24 → Specification Item Low Speed Output (OUT0-7) Output mode NPN leakage type, it is 0V when outputs Frequency ＜8kHz Voltage level DC24V Max output current +300mA Max leakage current when off 25μA Respond time to conduct 12μs Respond time to close 80μs Overcurrent protection Support...

  • Page 25: Expansion Module Usage

    → Wiring Note: The wiring principle of digital output OUT (0-7) is shown in the figure above. The ⚫ external signal receiving end can be an optocoupler or a relay or solenoid valve, all can be connected as long as the input current does not exceed 300mA. For the connection of the public end, please connect the "EGND"...
  • Page 26 (7) Open or close output port directly through “OP” command, also, it can be opened or closed through “ZDevelop/View/Op”. Please refer to “ZBasic” for details.

  • Page 27: Zio0016

    3.2. ZIO0016 3.2.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module Power...

  • Page 28: Hardware Installment

    3.2.2. Hardware Installment ZIO0016 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 29: Out Digital Output

    3.2.3. OUT Digital Output → Wiring Definition Terminal Name Type Function 1 EGND IO power ground E24V IO power input DC24V OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 NPN leakage type, OUT4 digital output Output 4 OUT5 Output 5 OUT6...
  • Page 30 Respond time to close 80μs Overcurrent protection Support Isolation method optoelectronic isolation Note: The times in the form are typical based on the resistive load, and may change  when the load circuit changes. Due to the leak-type output, the shutdown of the output will be obviously affected ...

  • Page 31: Expansion Module Usage

    3.2.4. Expansion Module Usage (1) Please follow the above wiring instructions to do power, CAN, and IO signal wiring correctly. (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS"...

  • Page 32: Zio1608

    3.3. ZIO1608 3.3.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module Power...

  • Page 33: Hardware Installment

    3.3.2. Hardware Installment ZIO1608 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 34: In Digital Input

    3.3.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND IO power ground Input 0 Input 1 Input 2 Input 3 NPN type, digital input Input 4 Input 5 Input 6 Input 7 EGND IO power ground EGND...

  • Page 35: Out Digital Output

    The voltage to close >14.7V Minimal current -1.8mA (negative) Max current -6mA (negative) Isolation mode optoelectronic isolation Note: the above parameters are standard values when the voltage of controller power supply (E+24V port) is 24V. → Wiring Reference → Wiring Note: The wiring principle of digital input IN (0-15) is shown in the figure above.
  • Page 36 E24V IO power input DC24V OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 NPN leakage type, OUT4 digital output Output 4 OUT5 Output 5 OUT6 Output 6 OUT7 Output 7 → Specification Item Low Speed Output (OUT0-7) Output mode NPN leakage type, it is 0V when outputs Frequency...

  • Page 37: Expansion Module Usage

    → Wiring Reference → Wiring Note: The wiring principle of digital output OUT (0-7) is shown in the figure above. The ⚫ external signal receiving end can be an optocoupler or a relay or solenoid valve, all can be connected as long as the input current does not exceed 300mA. For the connection of the public end, please connect the "EGND"...
  • Page 38 disable the internal CAN master function. (5) After all the settings are completed, it is time to communicate, in “State the controller”--“CAN nodes”, it will show information of expansion module. (6) State values of relative input ports can be read directly through “IN” command, also, it can be read through “ZDevelop/View/In”.

  • Page 39: Zio16082

    3.4. ZIO16082 3.4.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module Power...

  • Page 40: Hardware Installment

    3.4.2. Hardware Installment ZIO16082 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 41: In Digital Input

    3.4.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND IO power ground Input 0 Input 1 Input 2 Input 3 NPN type, digital input Input 4 Input 5 Input 6 Input 7 EGND IO power ground EGND...

  • Page 42: Out Digital Output

    The voltage to close >14.7V Minimal current -1.8mA (negative) Max current -6mA (negative) Isolation mode optoelectronic isolation Note: the above parameters are standard values when the voltage of controller power supply (E24V port) is 24V. → Wiring Reference → Wiring Note: The wiring principle of digital input IN (0-15) is shown in the figure above.
  • Page 43 E24V IO power input DC24V OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 NPN leakage type, OUT4 digital output Output 4 OUT5 Output 5 OUT6 Output 6 OUT7 Output 7 → Specification Item Low Speed Output (OUT0-7) Output mode NPN leakage type, it is 0V when outputs Frequency...

  • Page 44: Expansion Module Usage

    → Wiring Reference → Wiring Note: The wiring principle of digital output OUT (0-7) is shown in the figure above. The ⚫ external signal receiving end can be an optocoupler or a relay or solenoid valve, all can be connected as long as the input current does not exceed 300mA. For the connection of the public end, please connect the "EGND"...

  • Page 45: Axis Interface Signal

    disable the internal CAN master function. (5) After all the settings are completed, it is time to communicate, in “State the controller”--“CAN nodes”, it will show information of expansion module. (6) State values of relative input ports can be read directly through “IN” command, also, it can be read through “ZDevelop/View/In”.
  • Page 46 connector male socket. Each terminal provides 0V and +5V output, which can provide 5V power for the encoder. Before the axis is used, firstly map, and bind axis No., then configure ATYPE parameter, axis can be configured as pulse axis or encoder axis. →...

  • Page 47: Axis Interface Specification & Wiring

    → Interface Definition (Configure as Encoder-Axis) Interface Signal Description EA1+ Encoder differential input signal A1+ EA1- Encoder differential input signal A1- EB1+ Encoder differential input signal B1+ EB1- Encoder differential input signal B1- 5V power (–) of pulse / encoder signal EZ1+ Encoder differential input signal Z1+ EZ1-...
  • Page 48 Voltage range 0-5V Maximum frequency 5MHz +5V, GND Maximum output current for 5V 50mA → Wiring Reference Reference example of wiring of pulse axis with Panasonic A5/A6 servo driver...
  • Page 49 Reference example of wiring of encoder axis with Panasonic A5/A6 servo driver: → Wiring Note:  The wiring principle of the differential pulse axis interface is shown in the figure above, and the wiring methods of different types of drivers are different, please connect carefully.

  • Page 50: Basic Usage Method

    3.4.6.2. Basic Usage Method (1) Please follow the above wiring instructions to do CAN wiring correctly. (2) After power on, please use ETHERNET or RS232 (default parameter, it can be connected directly) to connect to ZDevelop. (3) It needs to map axis, using AXIS_ADDRESS instruction. (4) Set axis parameters, such as, ATYPE, UNITS, SPEED, ACCEL, FWD_IN, REV_IN, etc.
  • Page 51 AXIS_ADDRESS(7)=1+(32*1) ‘map axis 1 of ZCAN expansion module ID1 into axis 7 ATYPE = 8,8 ‘set axis 6 and axis 7 as pulse axes expanded by ZCAN UNITS = 1000,1000 'set pulse amount as 1000 pulses for axis 6, 7, the unit is Pulse SPEED = 100,100 'set axis speed as 100*1000 pulse/s ACCEL = 1000,1000...

  • Page 52: Zio1616

    3.5. ZIO1616 3.5.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module Power...

  • Page 53: Hardware Installment

    3.5.2. Hardware Installment ZIO1616 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 54: In Digital Input

    3.5.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND IO power ground Input 0 Input 1 Input 2 Input 3 NPN type, digital Input 4 input Input 5 Input 6 Input 7 EGND IO power ground EGND...

  • Page 55: Out Digital Output

    The voltage to close >14.7V Minimal current -1.8mA (negative) Max current -6mA (negative) Isolation mode optoelectronic isolation Note: the above parameters are standard values when the voltage of controller power supply (E24V port) is 24V. → Wiring Reference → Wiring Note: The wiring principle of digital input IN (0-15) is shown in the figure above.
  • Page 56 E24V IO power input DC24V OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 NPN leakage type, OUT4 digital output Output 4 OUT5 Output 5 OUT6 Output 6 OUT7 Output 7 EGND IO power ground E24V IO power input DC24V OUT8 Output 8 OUT9...

  • Page 57: Expansion Module Usage

    Due to the leak-type output, the shutdown of the output will be obviously affected  by the external load circuit, and the output frequency should not be set too high in the application. It is recommended to be lower than 8HKz. If there needs higher speed, please contact us to adjust parameter or custom hardware.
  • Page 58 (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS" command to set the master's "address" and "speed" according to the needs, and use the "CANIO_ENABLE" command to enable or disable the internal CAN master function.

  • Page 59: Zio1616-Pnp

    3.6. ZIO1616-PNP 3.6.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Status Indication Power indicator: it lights when power is conducted. Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main Power 24V DC power supplies power for expansion module...

  • Page 60: Hardware Installment

    3.6.2. Hardware Installment ZIO1616-PNP expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm...

  • Page 61: In Digital Input

    3.6.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 EGND IO power ground EGND IO power ground Input 0 Input 1 Input 2 Input 3 PNP type, digital Input 4 input Input 5 Input 6 Input 7 EGND IO power ground EGND...

  • Page 62: Out Digital Output

    The voltage to close >6.8V Minimal current +1.2mA (positive) Max current +5mA (positive) Isolation mode optoelectronic isolation Note: the above parameters are standard values when the voltage of controller power supply (E24V port) is 24V. → Wiring Reference → Wiring Note: The wiring principle of digital input IN (0-15) is shown in the figure above.
  • Page 63 E24V IO power input DC24V OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 PNP source type, OUT4 digital output Output 4 OUT5 Output 5 OUT6 Output 6 OUT7 Output 7 EGND IO power ground E24V IO power input DC24V OUT8 Output 8 OUT9...

  • Page 64: Expansion Module Usage

    Due to PNP source type output, the shutdown of the output will be obviously  affected by the external load circuit, and the output frequency should not be set too high in the application. It is recommended to be lower than 8HKz. If there needs higher speed, please contact us to adjust parameter or custom hardware.
  • Page 65 (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS" command to set the master's "address" and "speed" according to the needs, and use the "CANIO_ENABLE" command to enable or disable the internal CAN master function.

  • Page 66: Zio1632

    3.7. ZIO1632 3.7.1. Interface Definition Mark Interface Number Description IO POWER IO power indicator: it lights when IO power conducted. POWER Status Indication Power indicator: it lights when power is conducted. Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main Power 24V DC power supplies power for expansion module...

  • Page 67: Hardware Installment

    3.7.2. Hardware Installment ZIO1632 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm 3.7.3. IN Digital Input → Wiring Definition Terminal Name Type...
  • Page 68 EGND IO power ground EGND IO power ground IN15 Input 8 IN14 Input 9 IN13 Input 10 IN12 Input 11 NPN type, digital IN11 Input 12 input IN10 Input 13 Input 14 Input 15 → Specification Item Digital Input (IN0-15) Input mode NPN type, it is triggered when there is low-electric level input Frequency...

  • Page 69: Out Digital Output

    → Wiring Note: The wiring principle of digital input IN (0-15) is shown in the figure above. The ⚫ external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the requirements on output of electric level can be achieved. For the public end, please connect the "EGND"...
  • Page 70 OUT8 Output 8 EGND IO power ground EGND IO power ground OUT23 Output 23 OUT22 Output 22 OUT21 Output 21 OUT20 Output 20 NPN leakage type, OUT19 digital output Output 19 OUT18 Output 18 OUT17 Output 17 OUT16 Output 16 EGND IO power ground EGND...

  • Page 71: Expansion Module Usage

    The times in the form are typical based on the resistive load, and may change  when the load circuit changes. Due to the leak-type output, the shutdown of the output will be obviously affected  by the external load circuit, and the output frequency should not be set too high in the application.
  • Page 72 correctly. (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS" command to set the master's "address" and "speed" according to the needs, and use the "CANIO_ENABLE" command to enable or disable the internal CAN master function.

  • Page 73: Zio3232Mt

    3.8. ZIO3232MT 3.8.1. Interface Definition ➢ The bit 7 of ZIO3232MT is dialed as ON by default, which means front 6-bit are enabled. Mark Interface Number Description POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main Power...

  • Page 74: Hardware Installment

    3.8.2. Hardware Installment ZIO3232MT expansion module adopts guide rail installation method, the guide rail is national C45 rail. → Unit: mm →Width: 35mm →height: 53mm 3.8.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 Input 0 Input 1 Input 2 NPN type, digital Input 3...
  • Page 75 Input 8 Input 9 IN10 Input 10 IN11 Input 11 NPN type, digital IN12 input Input 12 IN13 Input 13 IN14 Input 14 IN15 Input 15 Note: input 16-23/24-31 are same as input 0-7/8-15. → Specification Item Digital Input (IN0-31) Input mode NPN type, it is triggered when there is low-electric level input Frequency...

  • Page 76: Out Digital Output

    → Wiring Note: The wiring principle of digital input IN (0-31) is shown in the figure above. The ⚫ external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the requirements on output of electric level can be achieved. For the public end, please connect the "EGND"...
  • Page 77 → Specification Item Low Speed Output (OUT0-31) Output mode NPN leakage type, it is 0V when outputs Frequency ＜8kHz Voltage level DC24V Max output current +300mA Max leakage current when off 25μA Respond time to conduct 12μs Respond time to close 80μs Overcurrent protection Support...

  • Page 78: Expansion Module Usage

    → Wiring Note: The wiring principle of digital output OUT (0-31) is shown in the figure above. The ⚫ external signal receiving end can be an optocoupler or a relay or solenoid valve, all can be connected as long as the input current does not exceed 300mA. For the connection of the public end, please connect the "EGND"...
  • Page 79 (7) Open or close output port directly through “OP” command, also, it can be opened or closed through “ZDevelop/View/Op”. Please refer to “ZBasic” for details.

  • Page 80: Zio6464Mt

    3.9. ZIO6464MT 3.9.1. Interface Definition Mark Interface Number Description E24V IO power indicator: it lights when IO power conducted. POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main 24V DC power supplies power for expansion module Power...

  • Page 81: In Digital Input

    → Unit: mm →Width: 35mm →height: 53mm 3.9.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 NPN type, digital Input 6 input Input 7 Input 8 Input 9 IN10 Input 10...
  • Page 82 IN13 Input 13 IN14 Input 14 IN15 Input 15 Note: input 16-23/24-31/32-39/40-47/48-55/56-63 are same as input 0-7/8-15. → Specification Item Digital Input (IN0-63) Input mode NPN type, it is triggered when there is low-electric level input Frequency ＜5kHz Impedance 4.7KΩ Voltage level DC24V The voltage to open...

  • Page 83: Out Digital Output

    → Wiring Note: The wiring principle of digital input IN (0-63) is shown in the figure above. The ⚫ external signal source can be an optocoupler, a key switch or a sensor, etc., all can be connected as long as the requirements on output of electric level can be achieved. For the public end, please connect the "EGND"...
  • Page 84 → Specification Item Digital Output (OUT0-63) Output mode NPN leakage type, it is 0V when outputs Frequency ＜8kHz Voltage level DC24V Max output current +300mA Max leakage current when off 25μA Respond time to conduct 12μs Respond time to close 80μs Overcurrent protection Support...

  • Page 85: Expansion Module Usage

    → Wiring Note: The wiring principle of digital output OUT (0-63) is shown in the figure above. The ⚫ external signal receiving end can be an optocoupler or a relay or solenoid valve, all can be connected as long as the input current does not exceed 300mA. For the connection of the public end, please connect the "EGND"...
  • Page 86 (7) Open or close output port directly through “OP” command, also, it can be opened or closed through “ZDevelop/View/Op”. Please refer to “ZBasic” for details.

  • Page 87: Zio6464Mt-Pnp

    3.10. ZIO6464MT-PNP 3.10.1. Interface Definition Mark Interface Number Description E24V IO power indicator: it lights when IO power conducted. POWER Status Indication Power indicator: it lights when power is conducted. Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main Power 24V DC power supplies power for expansion module...

  • Page 88: In Digital Input

    → Unit: mm →Width: 35mm →height: 53mm 3.10.3. IN Digital Input → Wiring Definition Terminal Name Type Function 1 Input 0 Input 1 Input 2 Input 3 Input 4 Input 5 Input 6 Input 7 PNP type, digital input Input 8 Input 9 IN10 Input 10...
  • Page 89 Note: input 16-23/24-31/32-39/40-47/48-55/56-63 are same as input 0-7/8-15. → Specification Item Digital Input (IN0-63) Input mode PNP type, it is triggered when there is high-electric level input Frequency ＜5kHz Impedance 4.7KΩ Voltage level DC24V The voltage to open <7.2V The voltage to close >6.8V Minimal current +1.2mA (positive)

  • Page 90: Out Digital Output

    3.10.4. OUT Digital Output → Wiring Definition Terminal Name Type Function 1 OUT0 Output 0 OUT1 Output 1 OUT2 Output 2 OUT3 Output 3 OUT4 Output 4 OUT5 Output 5 OUT6 Output 6 OUT7 Output 7 PNP source type, OUT8 digital output Output 8 OUT9...

  • Page 91: Expansion Module Usage

    Note: The times in the form are typical based on the resistive load, and may change  when the load circuit changes. Due to the PNP source output, the shutdown of the output will be obviously  affected by the external load circuit, and the output frequency should not be set too high in the application.
  • Page 92 correctly. (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS" command to set the master's "address" and "speed" according to the needs, and use the "CANIO_ENABLE" command to enable or disable the internal CAN master function.

  • Page 93: Chapter Iv Analog Io Expansion Module

    Chapter IV Analog IO Expansion Module 4.1. ZAIO0802 4.1.1. Interface Definition Mark Interface Number Description POWER Power indicator: it lights when power is conducted. Status Indication Run indicator: it lights when runs normally Error indicator: it lights when runs abnormally Main Power 24V DC power supplies power for expansion module...

  • Page 94: Hardware Installment

    4.1.2. Hardware Installment ZAIO0802 expansion module adopts the horizontal installation method of screw fixing, and each expansion module should be installed with 4 screws for fastening. → Unit: mm →Installment Hole Diameter: 4.5mm →height: 35mm 4.1.3. AD/DA Analog Input/Output The analog port adopts 2 sets of 10Pin screw-type pluggable terminal. →...
  • Page 95 AOUT0 Output Analog output terminal AOUT(0) AOUT1 Output Analog output terminal AOUT(1) Public end of output analog DAGND Public end Note: analog input/output are single-ended input, the reference ground of sensor needs to be connected to ADGND/DAGND terminals. → Specification Item AD (0-7) DA (0-1)
  • Page 96 4.1.4. Expansion Module Usage (1) Please follow the above wiring instructions to do power, CAN and IO signal wiring correctly. (2) Assign IO address and communication speed ratio through DIP switch. (3) After powered on, please use ETHERNET or RS232 to connect to ZDevelop. (4) Please use the "CANIO_ADDRESS"...
  • Page 97 Chapter V Run and Maintain The correct operation and maintenance of the motion controller can not only guarantee and extend the life cycle of the equipment itself, but also take technical management measures according to the pre-specified plan or the corresponding technical conditions to prevent equipment performance degradation or reduce the probability of equipment failure.
  • Page 98 Should be within the range of Whether the controller is subjected to vibration resistance vibration or shock impact resistance Keep good ventilation and Is the heat dissipation good heat dissipation The mounting screws should Whether the basic unit and the tightened without expansion unit are installed firmly...
  • Page 99 Check whether the wiring is correct. 10. Confirm whether controller sends pulses normally. Check whether the limit sensor is working normally, and whether the "input" view can watch the signal change of the limit sensor. No signal comes to the Check whether the mapping of the limit switch is input.
  • Page 100 voltage waveform. Connect spare analog terminal into analog AGND terminal, the voltage unstable situation can be promoted.

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