Electrical Schematic Diagram - VOGE DS525X 2019 Operation Manual

Electrical schematic diagram

Whi t e / B l u e
Front wheel speed output ABS test i n terface di a gnosi s L
Ba t t e r y pos i t i v e t e r m i n a l ( B e h i n d f u s e )
Whi t e / R ed
Ba t t e r y pos i t i v e t e r m i n a l ( B e h i n d f u s e ) ABS alarm light output Rear wheel speed sensor si g nal
Whi t e/Br o wn Whi t e /Purpl e Blue/Grey Bl u e/Bl a ck
Oi l pressure i n di c ator
Red/Black Red/Black
White/Yellow 1 Confirm
Go up
White/Green 1 White/Green 1
White/Purple Go down White/Purple
Back
White/Pink White/Pink
Fuel level signal
Yellow/White Yellow/White
Right turning switch
Light Blue Light Blue
IGN
Black Black
Battery negative terminal
Green Green
Red1 F1-2
Red1
Left turning switch
Orange Orange
High beam
Blue Blue
Green/Blue CAN_H
Green/Blue
Red/Blue CAN_L
Red/Blue
Negative terminal
Green Green
1st gear
Pink Pink
2nd gear
Blue/Red Blue/Red
3th gear
Green/Black
Green/Black 1
4th gear
Yellow/Red 1 Yellow/Red 1
5th gear
Instrument set White/Yellow White/Yellow
6th gear
Yellow/Black
Yellow/Black
The N gear position
Light Green/Red Light Green/Red
Surrounding temperature
Orange/White
Orange/White
GreenBlue Orange Black Green
Brown Black B r o w n / W h i t e Li g ht Bl u e
Green Black
Orange Blue Green
Li g ht Bl u e Br o wn/ W hi t e White Brown
Brown/White
Brown/White Brown/White
From fog lamp(LED)12V 6W
Fog lamp switch
Green Green
Green Green
From fog lamp(LED)12V 6W
Brown/Whi t e Brown/White
Front right turning
Light Blue Light Blue
signal light(LED)12V 2.5W
Green Green
Front left turning
Green Green
signal light(LED)12V 2.5W
Orange Orange Clutch switch
Brown
Front position light(LED)12V 7W
Green
Headlight
(LED)12V 42W/7W Green
Blue
White
Introduction:
The speed on instrument, rotation speed of engine, fuel consumption, engine malfunction, malfunction in ABS, side stand, and water signal, all their mode signal are CAN communication.
Turn on the ignition switch by key, the position light, backlight of instrument and headlight are all on, and there is not a Off switch on the switch assy.
The current direction of headlight: Positive terminal of batter y →Main fuse (30A)→Sub fuse (10A)→Ignition switch→Dimmer switch on left switch assy.→Headlight set→Negative terminal of batter y
The direction of current for position light and backlight of instrument set is: Positive terminal of batter y →Main fuse (30A)→Sub fuse (10A) →Ignition switch→Position light set and backlight set for instrument→Negative terminal of batter y
Right switch assy.
Front brake switch
Starting button Kill switch ABS switch Mode switch
Bl a c k / W hi t e Black Green Red/ G r e en Green Pi n k / Y e l l o w
ABS
Green Green
Black Black
Black
Red/Green
Pink/Yellow
Green/Yellow
Black/White
Yellow/Red
Whi t e/Grey Black Whi t e / B r o wn Gr e en/ B l u e
Green 2
Diagnosis K line I g ni t i o n s w i t c h ( P os i t i v e t e r m i n al af t e r l o c k ed) Fr o nt wheel speed sensor si g nal CAN communi c at i o n wi r e hi g h
Bat t e ry negat i v e t e r m i n al
Green 2
Red/Green Bl u e/Grey Bl u e/Bl a ck Whi t e / P ur p l e Red/ Y el l o w
ABS switch signal Rear wheel speed sensor power sour c e Rear wheel speed sensor Fr o nt wheel s p eed s e ns o r power s o ur c e CAN communi c at i o n wi r e l o w Bat t e ry negat i v e t e r m i n al
Horn
Red/Green
Gr e en/Yel l o w Bl a ck/Whi t e Yel l o w/Red
Pi n k/Yel l o w Green Black
Pi n k/ Y el l o w Green Black
Gr e en/ Y e l l o w Bl a ck/Whi t e Yel l o w/Red
Red/Gr e en
Green/Red
Light Green/Red
Br o wn/ W hi t e Black
Li g ht Bl u e Orange Blue Black Yel l o w/Bl a ck Whi t e/Yel l o w Yel l o w/Red 1
Gr e en Whi t e / R ed 2 GreenBlack Li g ht Gr e en Grey
Grey/Whi t e
Black Br o wn/ W hi t e Whi t e / G r e en 1Whi t e / Y e l l o w 1Whi t e /Pi n k Wh i t e / P u r p l e 1 Li g ht Gr e en/Red Pink Blue/Red Green/Black
DC Socket Gr e en/ R ed Gr e en/ W hi t e 1 Fan relay Fuel relay Kill switch relay DC socket relay Main relay
BlueBlack
Li g ht Gr e en/Red Pink Blue/Red Green/Black
Yel l o w/Red 1
Blue Black Orange Grey
Green Whi t e / Y el l o w Whi t e / G r e en Whi t e /Pur p l e Whi t e / P i n k Li g ht Bl u e
Overtaki n g swi t ch Horn switch
High/Low beam switch
Turning switch
Right switch assy. Switch indicator switch assembly
Ignition switch
Red Black
Flasher
Br o wn/ G r e en Yel l o w/ W hi t e Green Green
Yellow 1 1.25(DC socket re lay）
Red/White 1.25 Red/Gre y 0.85(Fan re lay）
Green/Brown 0.85(Oil pump relay）
Red/White 1.25 Red/Black 1 0.85(EFI main relay）
Grey White ue /Bl 2 1 25( . ABS 9）
Red/White 2.0 White /Red 1 2.0( ABS 18） Black
Red 1 0 85( . Ignition lock）
Red/White 2.0 Red
Red 2.0(Battery）
Black Green/Yel l o w
Green Gr e en/ W hi t e Whi t e /Bl a ck
30A Spare parts
10A Spare parts
10A Spare parts
Black
15A Spare parts
Red 1
Black Green/Yel l o w
Whi t e /Bl a ck Gr e en/Whi t e Green
Purple
Purple Brown/Bl a ck Green Bl a ck/Whi t e Green Black Brown/Red Red/Black
Red/Black Brown/Red
Green/Brown Purple Gr e y/ W hi t e
Black/White Black Green
Purple
Brown/Green
Grey/Red Black/Grey
White/Red 2
Red/Black
Br o wn/ B l a ck Purple Red/Grey
Green Bl a c k / W hi t e Yellow 1
Grey/Red Green
Green
Green3
Electric fan
Green Red/ W hi t e
Green Red/ W hi t e
Purple Green3 Bl a ck/ Y el l o w Purple Green3 Bl a ck/ Y el l o w
G r e e n / W h i t e B l u e / Y e l l o w
Yel l o w
Yel l o w Yel l o w
Gr e en/ W hi t e Bl u e/ Y el l o w
Yel l o w Yel l o w
Yel l o w
Magneto assembly
Green 1.25
White/Red 2 .0
Green 1 0.85
Red 2 .0
Green 2 2.0
Green
Signature
Batter y
Green/Red Yel l o w/Red
Diagnosis interface
Green Black
Green/Red Yel l o w/Red
Pink Red/ B l a c k 1 R e d / Y e l l o w
Orange/Bl a ck Purple
Wh i t e / G r e e n Gr e e n / B l u e Green Whi t e/Gr e y
Black Green
Whi t e / O r a nge
Starting motor
Green/Yellow
Green
Brown
Green
Green/Blue
Purple
Yellow/Grey
Orange/Green
Green/Black
Purple
Blue/Orange
Purple/Yellow
Green/Black
Green/Black
Pink/Black
Pink
Pink/Green
Pink/White
Green/Black
Grey/Green
Grey/Yellow
Yellow/Green
Brown/Blue
Grey/Blue
Purple
Black/Blue
Black/Yellow White/Pink 1
Orange/Black Red/Blue Brown/Black Grey/White Blue/White Green/White White/Orange Purple Black/Blue
Fuel injector 1 Fuel injector 2 Fuel relay control Fan relay control Fuel consumpti o n. Capaci t y output Engi n e r o tati o n speed sensor end A Engi n e r o tati o n speed sensor end B Speed signal Engi n e rotati o n speed output Rol l swi t c h ( N egat i v e cont r o l l o w and ef f e ct i v e) Uns u s t a i n abl e power s u ppl y ( M ai n r e l a y out p ut ) Ignition coil 2
Blue/Grey 1 Li g ht Green/Red White/Green Red/Black 1 Black Pink Green 1
Pink/Yellow
模式切换 Ignition coil 1 diagnosis line Neutral switch Diagnosis K line Uni n t e r r u pt i b l e power s u ppl y （Pos i t i v e t e r m i n al ） I g ni t i o n swi t c h ( P osi t i v e t e r m i n al af t e r l o cked) Cool a nt temperatur e overrun al a rm 5V power supply 1 Mal f u nct i o n al a r m l i g ht ( C onnect t o i n s t r u ment ) Canister valve Ignition ground
Yellow/Green Grey/Yellow Black/Grey White/Black Blue/Black 1 Blue/Orange Yellow/Grey White/Pink 1 Black/Yellow
I d l i n g control val v e phase B hi g h I d l i n g control val v e phase B l o w Kill switch Si d e s t a nd s w i t c h ( N egat i v e c o nt r o l l o w and ef f e c t i v e ) Engi n e cool a nt t e mper a t u r e sens o r ( A i r cool i n g) . Ignition coil 2 diagnosis line Upstream oxygen sensor 2 Upstream oxygen sensor 1 Secondary air solenoid valve Ignition coil 1
Brown/Blue Grey/Blue Green/Blue Red/Yellow Brown/Red Grey/GreenPink/White Pink/Black Green/Black Pink/Green Orange/Geen Purple/Yellow
I d l i n g control val v e phase A l o w I d l i n g control val v e phase A hi g h CAN communi c ati o n wi r e hi g h CAN communi c ation wire low Main relay control Engi n e cool a nt temperatur e sensor Throttl e val v e posi t i o n sensor Air inlet temperature sensor Sensor ground 1 Air inlet pressure sensor
Oxygen sensor hearting 1 Oxygen sensor hearting 2
Electrical Control Unit (ECU)
R712H
10 circuit branch, fuse and controlling relay diagram, the motorcycle power supply
are by 6 circuit branches,
F7
Red/White 2.0
whose each branch with 1 fuse Fan relay Red/Grey Grey/Red
Purple
Fan circuit
which is independent without
Grey/White
Electric fan
3~5A about 50W
interference each other, with
F6
fuse piece specification of :
Fuel relay Green/Brown Green/Brown
10A 15A 25A 30A Purple Brown/Black
Oil pump circuit
ECU,
2A about 30W
Oxygen sensor,
F5 Main relay
Oil pump
Red/White 2.0
Red/Black 1 Purple Diagnosis interface,
F4
White/Blue 2 Brown/Red
nozzle,
Main relay circuit
canister solenoid valve,
4.5~6A about 67W
F3 High pressure pack
White/Red 2.0 White/Red 1
F8
Red/White 2.0
DC socket relay Yellow 1 White/Red 2
Green Black
DC socket
DC socket circuit
Right switch assy. kill switch
Bl a ck/Whi t e Black/Grey
Black Bl a ck/Whi t e
ABS circuit
F2 Ignition lock
Red 2.0 Red/White 2.0
F1 Red 1 Black 1.25 Black
Lighting and
Lighting and signal circuit
White/Red 2.0
signal system
Starting motor lights,
instrument,
Red 6. 0
Yellow/Red
Black
and horn
Starting relay
Electrical button
Batter y Green/White White/Black
Light Green/Red
Side stand kill switch
Neutral switch Clutch switch
Red/Blue Purple
Light Blue
Right rear turning signal light 12V LED 2W
Green
Light Blue
Green
Green
Orange Orange Rear left turning signal light 12V LED 2W
Brown Brown
Registration plate light 12V LED 0.2W
Green Green
Green/Yellow
G r e e n / Y e l l o w G r e e n / Y e l l o w
Green
Green
Green LED taillight (Brake light/Position light)1W/0.8W
Brown Brown
Brown
Red 1
Black Red Black Green
Gr e en/Bl u e Red/Yel l o w
Red/Yellow
Purple Gr e en/Bl a ck Oxygen sensor 1
Orange/Green Yel l o w/ G r e y
Purple Gr e en/ B l a ck Oxygen sensor 2
Pur p l e / Y el l o w Bl u e/ O r a nge
Air inlet pressure sensor Throttle valve position sensor
Pi n k/ G r e en Pi n k/ B l a ckPink Gr e en/ B l a c k Pi n k / W hi t e
Oil pressure sensor
Red/Black
Gr e y/ G r e en Gr e e n / B l a c k Coolant temperature sensor
Idling executor
Gr e y/Bl u e Br o wn/Bl u e Yel l o w/ G r e en Gr e y/ Y el l o w
Purple Whi t e / P i n k 1
Secondar y air supplementar y valve
85