Dantherm DanX 1 User Manual
Dantherm DanX 1 User Manual

Dantherm DanX 1 User Manual

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DanX 1/2/3
User manual
Rev. 3.2 - 068011
en

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Summary of Contents for Dantherm DanX 1

  • Page 1 DanX 1/2/3 User manual Rev. 3.2 - 068011...
  • Page 2 Der tages forbehold for trykfejl og ændringer Dantherm can accept no responsibility for possible errors and changes Irrtümer und Änderungen vorbehalten Dantherm n’assume aucune responsabilité pour erreurs et modifications éventuelles...
  • Page 3: Table Of Contents

    3.6.3 Electrical heating coil ......................12 4. Controls 4.1 Introduction ............................13 4.1.1 Unit function DanX 1/2/3 HP ....................13 4.1.2 Unit function DanX 1/2/3 XD ....................13 4.1.3 Controls in general ......................13 4.2 MVC 80 controller ..........................14 4.3 Quick Access Menu ..........................
  • Page 4 4.5.3 Points in alarm ........................32 4.5.4 Critical alarm ........................32 4.5.5 Non critical alarm ....................... 32 4.6 Control description DanX 1/2/3 HP ....................33 4.6.1 Humidity control ......................... 33 4.6.2 Temperature control ......................34 4.6.3 Evaporator de-icing ......................34 4.6.4 Fan control .........................
  • Page 5: General

    1. GENERAL 1.1 Introduction The DanX 1/2/3 type HP and XD equipment is designed for the use for ventilation, humidity and temperature control in private and hotel swimming pool areas. The use of the unit includes the required inspection and maintenance for these units, which is described in the final chapter of this manual.
  • Page 6: Transportation

    Unload the modules with a forklift or crane (see instructions below). • Do not tilt or lay down the unit with an integrated refrigeration system (DanX 1/2/3HP). • Check packing and unit for damage in transit and report any damage to the driver and to Dantherm Air Handling immediately.
  • Page 7: Storage

    2. TRANSPORTATION 2.3 Storage If the unit is not installed at once but should be stored, note the permissible storage conditions: • Do not leave the unit standing outside, but in a building. • Do not remove the original packaging. •...
  • Page 8: Installation

    3. INSTALLATION 3.1 Introduction There are two types of DanX 1/2/3 units for swimming pool ventilation; the HP and XD version, which are both installed in the same way. The units shown in the drawing in this manual are always left hand, with the outdoor air coming from the right-hand side.
  • Page 9: Installation Of Unit

    The ducts can be connected to the DanX 1/2/3 directly, or with flexible connections to suppress vibrations of the unit. For the flexible connection to work probably, it is important that it is not totally stretched.
  • Page 10: Installation And Connection Of Components

    3. INSTALLATION 3.5 Installation and connection of components All components and duct work of the air handling unit must be installed correctly before starting up and commissioning the DanX unit. Installation and connection work should only be carried out by trained professionals or by people supervised by authorized staff.
  • Page 11: Supply Air Temperature Duct Sensor

    3.5.3 Return air humidity / temperature duct sensor The return air temperature and humidity sensor have to be installed after connecting the DanX 1/2/3unit to duct system. You find the coiled up (10m) sensor on the top deck of the unit.
  • Page 12: Lphw Coil

    3. INSTALLATION 3.5.6 LPHW coil The LPHW coil is connected in the following way: • Connect the water supply to the inlet of the coil. • Connect the water return to the outlet of the coil, so the water flow is always counter flow.
  • Page 13: Water Cooled Condenser

    3. INSTALLATION 3.5.8 Water cooled condenser The heat pump in a DanX 2/3 HP may be fitted with a water-cooled condenser for transfer of surplus heat, which is not used for heating the supply air for the pool or sanitary water. The entry for the water pipes is at the bottom of the unit, where the condenser is placed.
  • Page 14: Electrical Connection

    3.6.3 Electrical heating coil The power supply to the electrical heating coil will not be delivered by the DanX 1/2/3, but must come separately from the building site. The 2-10V control signal (INT/GND/CTR) must be connected to the electrical panel, where the valve actuator is normally installed and the alarm contact (1/2) where the frost thermostat is connected.
  • Page 15: Controls

    Therefore, do not stop the unit with this switch! Always stop the unit with the help of the controller! In the front door you will find the DanX 1/2/3 control system, which is based on a Honeywell MVC 80 controller. On the left- or right-hand side of the controller you will see a RJ45 connection, which is used for easy servicing.
  • Page 16: Mvc 80 Controller

    4. CONTROLS 4.2 MVC 80 controller The DanX 1/2/3 control system is based on a Honeywell MVC 80 controller, with a software program by Dantherm to perform control strategies and functions in the most energy efficient way. (1) LCD display.
  • Page 17 • Saves options and values (4) LED´s, which indicate the operational status of the controller. In the DanX 1/2/3 application only the Power LED and the Alarm LED are in function. Power LED (Green) Power LED behaviour...
  • Page 18: Quick Access Menu

    Set Point menu All service points for the unit It is possible to change the password under the service menu, but it is not recommended by Dantherm, as new software must be uploaded to the controller if the password has been forgotten.
  • Page 19 4. CONTROLS To access level 2 or 3 highlight the icon in the top right of the start display by rotating the Rotate button. Press the Rotate button and you now have the possibility to enter your password. Find the right number by rotating the Rotate button and then press the Rotate button to accept.
  • Page 20: Start Display

    4. CONTROLS 4.3.2 Start display The start display will show the actual pool hall conditions. Rotate the Rotate button a few times; the start display will change to the air volumes: Rotate the Rotate button a few times; the start display will change to the following screen: Function_Switch.
  • Page 21: Set Point Menu

    4. CONTROLS Unit_Status point. This point shows which current status the unit has. It can be either Open / Closed or Stop, depending on the time program TP1 and the setting of the function switch point. This point can only be switched if you have a service technician password. If you rotate the Rotate button further on, the start display will change again, now to the following picture with two different menus;...
  • Page 22: Set Point Change

    4. CONTROLS 4.3.3.1 Set Point change Before changing the set points, you need to enter the password for access level 2, see chapter 4.3.1. For Min/Max supply temperature level 3 password is needed. To change one of the set points, move to the set point you wish to change. Push the Rotate button and you can now change the value by turning the Rotate button and then push the button again.
  • Page 23: Unit Status Menu

    4. CONTROLS 4.3.4 Unit Status Menu When the Unit Status menu is highlighted, press the Rotate button to see following display: Here you will find the following unit status points (Scroll down with the Rotate button): • Common Fault (Actual fault status) •...
  • Page 24: Service Menu

    4. CONTROLS 4.4 Service Menu To enter the service menu, you must press the Service Button and the following display will appear. If you want to make changes in the Service menu, you can either “Continue” without a password to make changes in the two Time programs, or you have to first enter your password “Login Installer”...
  • Page 25: Modify A Daily Program

    4. CONTROLS To enter one of the time programs, highlight it and press the Rotate button. You will enter the following display for the Unit Time Program: Gateway to the special day programs Icon for editing the day time program Shows the different days of the week (scroll down by rotating the Rotate button to see the other days) Shows which daily program (D1, D2, ...) is connected to each day...
  • Page 26 4. CONTROLS • Open pool with fans in low speed • Open pool with fans in high speed • Closed pool with fans in low speed • Closed pool with fans in high speed • Unit stopped To either change the time or the unit status, highlight the point you want to change and press the Rotate button.
  • Page 27: Add A Daily Program

    4. CONTROLS 4.4.1.2 Add a daily program Normally in the Unit Time Program you only need to add a new daily time program if you want to include bank holidays or other special days, where opening and closing times are different from the usual days of the week.
  • Page 28 4. CONTROLS From here you can now modify the new daily program DP_1 as described in chapter 4.4.1.1. After the modifications have been done, you can now go back to the start screen “Special days” by pressing the Cancel key four times. If you now want to connect the new daily program DP_1 to New Year you must highlight the Bank Holiday line and press the Rotate button.
  • Page 29: Time Program Unit Configuration

    4. CONTROLS 4.4.2 Time program Unit Configuration When entering time program Unit Configuration, you will see the following start display in the program D1-7: Here you will find the following unit configuration points: • FilterCheckDate (see 4.4.2.1) • Heating_Coil (see 4.4.2.2) •...
  • Page 30 4. CONTROLS • Open Low (When there is a signal from the PIR sensor the unit will go to Open Pool mode with the fans in low speed) • Open High (When there is a signal from the PIR sensor the unit will go to Open Pool mode with the fans in high speed) If a pool cover switch is used, you should set the point Signal_TP_External in one of the following three modes:...
  • Page 31: Wake Up Function

    4.4.2.6 BMS Set point Control If you connected the DanX 1/2/3 to a BMS system via Modbus communication, you can choose if you want to control the set points over the BMS system or the MVC 80 controller.
  • Page 32: Interface Configuration (Modbus)

    4. CONTROLS 4.4.3 Interface Configuration (Modbus) If you connected the DanX 1/2/3 to a BMS system via Modbus communication, you can change the general Modbus settings under Interface Config. Scroll down to the point Modbus and press the Rotate button.
  • Page 33: Date / Time Change

    4. CONTROLS 4.4.4.1 Date / Time change Rotate the Rotate button and highlight the line you will change. Press the Rotate button, change the value and press the Rotate button again to accept the value. 4.4.4.2 Day light saving Normally the controller runs in winter time mode. If in your country you have summertime, you can set the start datum and the end datum for the summer time period under Daylight Saving Time.
  • Page 34: Alarm Menu

    4. CONTROLS 4.5.1 Alarm menu Activating the alarm menu (no password needed) gives access to historical and current alarms. 4.5.2 Alarm buffer In the alarm buffer, you can find the last 99 alarms with the last one on top. By pressing the black button on the alarm, a new display opens and you can see at which day and at what time the alarm has appeared.
  • Page 35: Control Description Danx 1/2/3 Hp

    4. CONTROLS 4.6 Control description DanX 1/2/3 HP The control strategy for a swimming pool unit is quite complex, therefore this user manual will only descript the basic functions of the control system. In generally the humidity control has always the highest preference, before the temperature control.
  • Page 36: Temperature Control

    4. CONTROLS 4.6.2 Temperature control Temperature level in the swimming pool hall equals the set point: • The compressor will be stopped. If the compressor runs, the humidity control, or a build in water cooled condenser has taken over. • The heating coil will be stopped.
  • Page 37: Fan Control

    If the evaporator is been de-iced. The de-icing stops when the evaporator temperature (Evap_Temperatur) is >+2°C. 4.7 Control description DanX 1/2/3 XD The control strategy for a swimming pool unit is quite complex, therefore this user manual will only descript the basic functions of the control system. In generally the humidity control has always the highest preference, before the temperature control.
  • Page 38: Fan Control

    4. CONTROLS Temperature level in the pool hall is lower than the set point: • The heating coil is running. • The outdoor / exhaust air dampers are partly open in day time (Set point Fresh air amount - Min_Fresh_Air) and will be closed in night time. Temperature level in the swimming pool hall is higher than the set point: •...
  • Page 39: Commissioning

    It is the responsibility of the fitter to read and understand this guide and other given information. To commission the DanX 1/2/2 for the first time, the following actions have to be taken: •...
  • Page 40: Dampers Danx 1/2/3 Xd

    10°C, so that the unit runs in heat recovery mode. Now the by-pass damper (2) should be fully closed. 5.3 Dampers DanX 1/2/3 XD You will find the following 4 dampers installed in the DanX 1/2/3XD: 1. Recirculation / mixing damper 2. By-pass damper 3.
  • Page 41: Fans

    If a frost thermostat is installed, check if it is set to the correct temperature. The factory setting is +8°C. 5.6 Cooling circuit DanX 1/2/3 HP When starting the compressor of the cooling circuit for the first time, let the compressor run for about 5 minutes and then check the sight glass of the cooling circuit to see if there is enough refrigerant in the unit (no bubbles).
  • Page 42: Maintenance

    6. MAINTENANCE 6.1 Introduction For optimum operation conditions and a long product life, it is necessary to perform preventive maintenance on various parts within the stipulated intervals (see 6.2). When servicing on air-handling unit, always switch off the electricity on the main and repair switch (complete shutdown) and secure from reconnection from unauthorized persons.
  • Page 43: Fans

    6. MAINTENANCE 6.4 Fans The following steps should be taken to maintain the fans: • Check the fan wheel for unbalance (every 3 months). • Check the fan and motor bearings for unusual noise (every 3 months). • Check the fan for dust or dirt. If necessary, clean the fan wheel either dry or wet (every 3 months).
  • Page 44: Cooling Circuit

    Keep the unit running, open the right inspection door and check if the sight glass of the refrigerant circuit is free of bubbles. If you are in doubt about the condition of the cooling circuit, stop the compressor at once to avoid damage and call a cooling technician or the Dantherm service.
  • Page 45: Fault Finding

    7. FAULTFINDING 7.1 Introduction Normally an operation fault will give an alarm in the display of the control panel. For details, please refer to section 4 Controls in this manual. 7.2 Fault finding Alarm Problem Cause Action • Filter blocked •...
  • Page 46: Disposal

    8. DISPOSAL 8.1 Disposal of the unit Removal and disposal of the unit may only be performed by professionals. All supply lines such as electricity and hot water must be shut down before decommissioning and dismantling the equipment. Make sure that no water-glycol mixture is leaking.
  • Page 47: Appendix

    9. APPENDIX 9.1 Modbus register XD Register Register Name Type Message Type Scaling Factor Mapped Datapoint 40100 Room_Temp uint16 Read only 0,1 to be applied by Modbus Master MB_Room_Temp 40101 Supply_Temp uint16 Read only 0,1 to be applied by Modbus Master MB_Supply_Temp 40102 Outdoor_Temp...
  • Page 48: Modbus Register Hp

    9. APPENDIX 9.2 Modbus register HP Register Register Name Type Message Type Scaling Factor Mapped Datapoint 40100 Room_Temp uint16 Read only 0,1 to be applied by Modbus Master MB_Room_Temp 40101 Supply_Temp uint16 Read only 0,1 to be applied by Modbus Master MB_Supply_Temp 40102 Outdoor_Temp...
  • Page 49: Declaration Of The Unit

    9. APPENDIX 9.3 Declaration of the unit EU Declaration of Dantherm Air Handling A/S, Marienlystvej 65, DK-7800 Skive hereby declare that the Conformity unit mentioned below: DanX 1 HP DanX 1 XD DanX 2 XD DanX 2 HP DanX 3 XD...
  • Page 50: External Spare Parts

    9. APPENDIX 9.4 External spare parts Pos. DanX 1 DanX 2 DanX 3 Description 071014 RJ 45 connector 071015 MVC 80 controller 071016 Handle with key 071017 Handle without key 071019 Service breaker 093982 071020 081861 Duct cover panel 163068 Adjustable feet, 4.
  • Page 51: Internal Spare Parts

    9. APPENDIX 9.5 Internal spare parts Pos. DanX 1 DanX 2 DanX 3 Description 093983 071024 081862 Return air filter M5 / ePM10 70% 093984 071025 081863 Outdoor air filter F7 / ePM1 55% 093995 071026 081864 2RR Heating coil...
  • Page 52: Spare Parts, Cooling Circuit

    9. APPENDIX 9.6 Spare parts, cooling circuit Pos. DanX 1 DanX 2 DanX 3 Description 036961 071036 081869 Compressor 071037 Vibration absorber for compressor, 1. pcs. 037136 Solenoid valve 077188 Coil for solenoid valve 071038 LP Pressostat, 1,5 bar 071039...
  • Page 53: Technical Data Danx 1

    9. APPENDIX 9.7 Technical data DanX 1 General 500 – 1250 Air volume range high speed Air volume nominal 1000 Supply air filter F7 / ePM1 55% Exhaust air filter M5 / ePM10 70% Heating coil 2 / 3 “...
  • Page 54: Technical Data Danx 2

    9. APPENDIX 9.8 Technical data DanX 2 General 1000 – 2000 Air volume range high speed Air volume nominal 1750 Supply air filter F7 / ePM1 55% Exhaust air filter M5 / ePM10 70% Heating coil 2 / 3 “ Coil connection “...
  • Page 55: Technical Data Danx 3

    9. APPENDIX 9.9 Technical data DanX 3 General 1500 – 3500 Air volume range high speed Air volume nominal 2750 Supply air filter F7 / ePM1 55% Exhaust air filter M5 / ePM10 70% Heating coil 2 / 3 “ Coil connection “...

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