Thermal Solutions ARCTIC Series Installation & Operation Manual
  1. Manuals
  2. Brands
  3. Thermal Solutions Manuals
  4. Boiler
  5. ARCTIC Series
  6. Installation & operation manual

Thermal Solutions ARCTIC Series Installation & Operation Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Arctic I&O manual
P/N 105641-01
For service and repair to the boiler, call your heating contractor. When seeking information on the boiler from
the manufacturer, provide boiler model and serial number as shown on the rating label.
Boiler Model:
Installation Date:
Heating Contractor:
Address:
 WARNING
This manual must only be used by a qualified heating installer/service
technician. Read all instructions in this manual before installing. Perform
steps in the order given. Failure to comply could result in severe
personal injury, death, or substantial property damage.
Thermal Solutions Products, LLC
Phone: 717-239-7642
ARCTIC
High Efficiency, Low Emission
CONDENSING BOILER
INSTALLATION & OPERATION MANUAL
WARNING
1175 Manheim Pike, Lancaster, PA 17601
A
S
M
E
H
Serial Number:
Type System:
Phone/Email:
Revision: 14
Date: 1/26/2024
www.thermalsolutions.com
orders@thermalsolutions.com

Advertisement

Table of Contents
loading

Related Manuals for Thermal Solutions ARCTIC Series

Summary of Contents for Thermal Solutions ARCTIC Series

  • Page 1 Read all instructions in this manual before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death, or substantial property damage. Thermal Solutions Products, LLC www.thermalsolutions.com Phone: 717-239-7642 1175 Manheim Pike, Lancaster, PA 17601...

  • Page 2: Table Of Contents

    Replacement Boiler Installations Draining and refilling the boiler & system Boiler Water Treatment VII. System Start-Up Concert Boiler Control Display Navigation System Check Power the Boiler Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 3 Figure 21: Typical Horizontal Vent Piping Figure 22: Typical Vertical Pressurized Venting Appendix D: Combustion Air Diagrams Figure 23: Typical Horizontal Air Intake Piping Figure 24: Typical Vertical Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 4 Table 21: Maximum Water Flow Rate for Variable Primary Pumping Table 24: Water Flow Rates for Constant Volume Primary Pumping Table 25: GPM Increase for Glycol System Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 5: Introduction

    NOTICE NOTICE Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 6: Test And Inspections

    Arctic 1500 – 3000. A 6”, 150# class, 2. Boiler On/Off switch. flange is provided on the Arctic 3500-6000. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 7: Figure 1: Arctic 1000 External Boiler Connections

    18. Temperature Display. Provides for temperature set points and actual temperature. Figure 2: Arctic 1500-3000 External Boiler Connections Figure 1: Arctic 1000 External Boiler Connections Figure 3: Arctic 3500-6000 External Boiler Connections Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 8: Installation Conformance

    Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ ASME CSD-1. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 9: Figure 4: Clearances And Serviceability

    23” Between Boilers 16” 23” 23” * For Reverse Construction of the Arctic 1500 - 3000, the EL and the ER values are swapped Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 10: Boiler Water And Condensate Connections

    The condensate drain trap should be flushed valve. with water as part of your boiler maintenance schedule to remove any debris that might have accumulated over time. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 11: Condensate Trap/Drain Assembly

    Do not manifold boiler condensate and vent drains together. Do not crimp condensate lines or reduce drain line inner diameter size. Figure 6: Condensate Assembly Orientation Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 12: Gas Supply Connections

    No dimension for a round or CFH of natural gas at 7 PSI if internal switch rectangular opening shall be less than 3”. diaphragm ruptures. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 13 Ducts shall serve a single space. the mechanical air supply system is not in operation. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 14 Table 4, Table 6, and Table 7 shall be used to determine the ducted combustion air system equivalent length. c. Table Table 5 can be used for calculations. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 15: Venting

    Do not exceed maximum vent / combination air material having a fire resistance rating at least system length. equal to the rating of adjoining floor or ceiling. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 16: Field Installation

    CPVC or Radel (polyphenolsulfone) is prohibited. All condensate that forms in the vent must be able to drain back to the heat exchanger. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 17: Table 4: Vent And Combustion Air Pipe Diameters

    1. The total combustion air length plus the total vent length cannot exceed the maximum of 100 equivalent feet (30.48 Meters). 2. Combustion air and vent terminations do not count towards total equivalent length. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 18: Table 6: Vent Air Pressure Drop Data

    0.83 (0.252) 8.33 (2.538) 4.17 (1.271) 2304 14 (356) 0.36 (0.109) 3.7 (1.127) 1.85 (0.563) 1693 16 (406) 0.19 (0.057) 1.82 (0.554) 0.91 (0.277) 1296 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 19: Table 7: Combustion Air Pressure Drop Data

    0.44 (0.134) 4.55 (1.386) 2.22 (0.676) 1684 14 (356) 0.2 (0.06) 1.96 (0.597) 0.98 (0.298) 1237 16 (406) 0.097 (0.295) 0.97 (0.295) 0.49 (0.149) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 20: Table 8: Combustion Air And Flue Gas Requirements

    Stainless Steel to CPVC Heat Fab to Z-Vent Vent Diameter (in.) Part # Z-Flex Part # 109510-01 2SVSHF08 109510-02 2SVSHF10 109510-03 2SVSHF12 109510-04 2SVSHF14 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 21: Table 11: Polypropylene Vent Adapters

    2000 Straight ISEP086 ISTT1020 2ZDTT8 2500 Elbow 3000 Straight ISEP106 ISTT1220 3500 Elbow 4000 Straight ISEP126 4500 5000 Elbow Not Available 5500 Straight 6000 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 22: Table 14: Recommended Venting Configurations

    1. It is recommended to use tees for both intake and vertical terminatoins in extra windy locations. 2. All terminations shall have bird screens. 3. All non-metallic venting exposed to sunlight shall be UV resistant. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 23: General Termination

    10. Do not locate the vent terminal under decks or venting systems is prohibited. similar structures. Covering non-metallic vent pipe and fittings with thermal insulation is prohibited. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 24: Figure 7: Vent Terminal Clearances

    Figure 7: Vent Terminal Clearances Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 25: Table 15: Other Than Direct Vent Terminal

    2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code 3) If locally adopted installation codes specify clearances different than those illustrated, then the most stringent clearance shall prevail. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 26: Table 16: Table Of Acceptable Terminations

    Vent and intake piping must not share the same gooseneck All terminations should have Bird/Rodent Screens Do not use rain caps, Rain will drain through boot tee or condensate drain Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 27: Vent And Combustion Air Terminations

    Extend combustion air pipe to maintain minimum vertical and horizontal distance of 12 in (300 mm) from roof surface or from the maximum snow level. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 28: Figure 8: Horizontal Sidewall Termination

    Recirculation of flue gas products into the combustion air supply can cause damage to property or the appliance. Figure 9: Slopped Roof Termination Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 29: Multiple Appliance Terminations

    "Engineered Venting Method" section in this extend the distance from building surfaces to vent manual. termination end and increase the horizontal distance between adjacent vent terminations Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 30: Terminal Installation

    4. Adhere to the minimum and maximum wall and airtight. thickness specified by the manufacturer of the wall penetration assembly. Alteration of the appliance vent connection is prohibited. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 31: Figure 11: Multiple Appliance Direct Vent

    5. It is recommended to use tee terminations with a vertical run in extra windy areas. Figure 11: Multiple Appliance Direct Vent Termination Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 32: Polypropylene Venting

    If polypropylene liner is 48 ft. (14.6 m). contaminants cannot be removed, do not use room air for combustion. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 33 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 34 This boiler operates at a positive vent pressure. v. A factory-built chimney used for venting an appliance shall be certified. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 35: Figure 12: Flexible Vent In Masonry Chimney With

    Do not insulate polypropylene vent pipes. Excessive heat could cause premature vent pipe failure. Figure 12: Flexible Vent in Masonry Chimney with Separate Combustion Air Intake Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 36: Massachusetts

    Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 37 The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 38: Requirements

    1.25 10.7 FLA = Full Load Amps : CCA = Control Circuit Amps : MHP = Motor Horse Power : MA = Motor Amps Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 39: Gas Supply Requirements

    Contact a qualified boiler water chemical treatment company for their recommendations. See Section VI, Step ""E. Boiler Water Treatment" for more information. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 40: Table 22: Water Flow Rates For Primary/Secondary

    7.92 3500 11.33 5500 9.25 4000 15.17 6000 9.42 4500 25.17 5000 33.5 5500 37.25 6000 37.92 Note: not for sizing constant volume pump Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 41: Boiler Out Procedure

    Always follow the safety precautions on the container's label. Add chemicals slowly and in small amounts to prevent excessive heat and agitation. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 42: Replacement Boiler Installations

    When filling the system, provide chemical treatment as outlined in section "E. Boiler Water Treatment". Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 43: Table 26: Chemical Agents And Effects

    Dissolved oxygen will cause severe system corrosion. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 44: System Start-Up

    NOTICE NOTICE Refer to the Concert Boiler Control manual for detailed instructions on the use of the hydronic control and display. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 45: System Check

    4. Cycle the boiler. The boiler should lockout on gas pressure failure. In this case it should be the low gas pressure switch. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 46 For boilers specified to be less than 9 ppm ii. Remove brass hex cover from front center NOx adjust the O level within 7.0% to 9.0%. of regulator. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 47: Figure 13: Dungs Valve

    Table 29. Siemens SKP 55 Table 28: Siemens Nominal Low Fire O Arctic Model Butterfly 1000 1500 2000 2500 3000 Adjusting Nut Flat Figure 14: Siemens Valves Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 48 3 attempts.) lockout. 7. Increase the high gas pressure switch setting to 14” w.c. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 49: Finish Commissioning The Arctic 1000 - 6000

    20% to 100% and the intermediate points in between as many times as required, repeating Step 21 as necessary. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 50: Table 29: Safety Device Tests

    Contact the boiler manufacturer or a qualified heating service technician if the boiler has failed to light consecutively three times after initially resetting the Concert boiler control. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 51: Service, Maintenance, And Inspection

    Never jump out or bypass any safety or operating control or components of this boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 52: Figure 15: Arctic 1000-3000 Ignition Assembly

    3. Remove any excess oxide deposits from the surface of the igniter with steel wool Do not use sandpaper, emery cloth or scotch brite pads. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 53: Figure 16: Arctic 3500-6000 Ignition Assembly

    H. Heat Exchanger Cleaning 1. Perform visual inspection of both boiler flue passes, and remove any debris from the surfaces of the heat exchanger. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 54: Figure 17: Panel Removal In Preparation For Tube

    JACKET SIDE PANEL FLUE DOOR CLAMPS FURNACE DOOR TUBE CLAMPS Figure 18: Panel Removal in Preparation for Tube Inspection - Arctic 1500 - Arctic 3000 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 55: Figure 19: Panel Removal In Preparation For Tube

    6. Pull upper tube-end. Repeat the procedure to the pull the tube-end of the same tube from the upper header. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 56: Figure 20: Tube Puller Insertion

    The tone will also change from a “Ting” sound to more of a “Tong” sound. This indicates the tube has seated. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 57 Do Not Overdrive Tubes! Overdriving tubes can cause damage to the tubes and boiler header holes. Use only approved Thermal Solutions tube driver and specified hammer. The end-formed tube fitting is designed to deform if overdriven to minimize damage to the vessel tube holes.

  • Page 58: Table 30: Safety And Operating Controls

    For High Turndown Arctic 1500-6000 boilers display issues, contact you Sales Rep for the latest PLC and Display updates. If you don't know who your sales rep is, call the number listed at the bottom of the page. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 59: Table 31: General Troubleshooting

    Poor Combustion Remove the boiler’s side panels and check for flue gas leakage around Leakage the heat exchanger, burner mounting plate, and blower transition piece. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 60: Appendix A: Sizing Gas Piping

    1030 1820 3720 1700 3460 Based on gas pressures less than 2 psig and a pressure drop of 3.0 iwc and 0.6 specific gravity. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 61: Table 33: Equivalent Lengths Of Standard Pipe

    Equivalent lengths are for standard screwed fittings and for screwed, flanged, and welded valves relative to schedule 40 steel. Table 34: Specific Gravity Correction Factors Specific Correction Factor Specific Gravity Correction Factor Gravity 1.04 Propane Butane Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 62: Appendix B: Air Switch Adjustment Arctic 1500-6000

    Remove leads and turn the air switch adjustment an additional, one full turn clockwise. v. Reset Parameters 502:00 (Air) and 503:00 (VSD) back to “0”. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 63: Appendix C: Venting Diagrams

    Appendix C: Venting Diagrams Figure 21: Typical Horizontal Vent Piping SEE TABLE 16 FOR ACCEPTABLE TERMINATIONS Figure 22: Typical Vertical Pressurized Venting Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 64: Appendix D: Combustion Air Diagrams

    Appendix D: Combustion Air Diagrams Figure 23: Typical Horizontal Air Intake Piping Figure 24: Typical Vertical Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 65: Appendix E: Boiler Piping Diagrams

    Refer to the manufactures' installation instructions. 4. Circulation pump must be sized to overcome the pressure drop across the entire loop. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 66: Figure 26: Multiple Boilers, Primary Reverse-Return

    Refer to the manufactures' installation instructions. 4. Circulation pump must be sized to overcome the pressure drop across the entire loop. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 67: Figure 27: Multiple Boilers, Primary / Secondary

    Refer to the manufactures' installation instructions. 4. Circulation pump must be sized to overcome the pressure drop across the entire loop. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 68: Figure 28: Multiple Boilers, Primary / Secondary

    Refer to the manufactures' installation instructions. 4. Circulation pump must be sized to overcome the pressure drop across the entire loop. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 69: Figure 29: Multiple Boilers, Primary / Secondary

    3. Some piping components cannot be supported by the pipping. Refer to the manufactures' installation instructions. 4. Circulation pump must be sized to overcome the pressure drop across the entire loop. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 70: Appendix F: Water Flow Pressure Drops

    2.08 2.92 4.17 4.17 5.83 6.00 6.25 7.25 7.42 7.92 9.25 9.42 10.42 12.08 12.33 14.25 16.50 16.83 21.42 23.83 24.25 33.50 37.25 37.92 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 71 Notes Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 72: Appendix G: Wiring Diagrams

    Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Figure 30: Arctic 1000 Wiring Diagram Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 73 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 74: Figure 31: Arctic 1500 To Arctic 3000 115 Vac Single

    Figure 31: Arctic 1500 To Arctic 3000 115 VAC Single Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 75 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 76: Figure 32: Arctic 1500 To Arctic 3000 208 - 230 Vac

    Figure 32: Arctic 1500 To Arctic 3000 208 – 230 VAC Single Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 77 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 78: Figure 33: Arctic 2000 To Arctic 3000 208-460 Vac

    Figure 33: Arctic 2000 To Arctic 3000 208-460 VAC Three Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 79 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 80: Figure 34: Arctic 1500 To Arctic 3000 High Turndown

    Three Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 81 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 82 Page 2-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 83 Page 2-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 84: Figure 35: Arctic 1500 To Arctic 3000 Dual Fuel

    Figure 35: Arctic 1500 To Arctic 3000 Dual Fuel 120-460 VAC Single or Three Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 85 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 86 Page 2-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 87 Page 2-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 88: Figure 36: Arctic 3500 To Arctic 6000 208-460 Vac

    Figure 36: Arctic 3500 To Arctic 6000 208-460 VAC Three Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 89 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 90 Page 2-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 91 Page 2-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 92: Figure 37: Arctic 3500 To Arctic 6000 Dual Fuel 208-460 Vac Three Phase Wiring Diagram

    Figure 37: Arctic 3500 To Arctic 6000 Dual Fuel 208-460 VAC Three Phase Wiring Diagram Note: Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Page 1-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 93 Page 1-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 94 Page 2-A Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 95 Page 2-B Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 96 Notes Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 97: Appendix H: Thermal Solutions (Seller) Limited Warranty

    Transportation to a factory hereof enforceable. or other designated facility for repairs of any products or items alleged Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

  • Page 98: Appendix I: Installation & Startup Report

    Low Gas Pressure Switch Settings (iwc) High Temp Aquastat Setting ( Notes/Comments (use back if necessary): __________________________________________________ ________________________________ ________________________________ Service Representative / Company Customer Representative Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 99 This page is intentionally left blank...
  • Page 100 Thermal Solutions Product, LLC Lancaster, PA 17604-3244 Phone: 717-239-7642 orders@thermalsolutions.com www.thermalsolutions.com Thermal Solutions Products, LLC www.thermalsolutions.com Phone: 717-239-7642 1175 Manheim Pike, Lancaster, PA 17601 orders@thermalsolutions.com...

This manual is also suitable for:

Arctic 1000Arctic 1500Arctic 2000Arctic 2500Arctic 3000Arctic 3500 ... Show all

Table of Contents