Table of Contents
Advertisement
VIII. Service, Maintenance, and Inspection
A. General Maintenance
1. Follow any checks and/or inspections that may
be required as specified in the component
manufacturers' instruction manuals.
2. Repair or replace any defective components
immediately.
3. The following service procedures are required
for proper and safe boiler operation.
DANGER
This boiler uses flammable gas, high voltage
electricity, moving parts, and very hot water under
high pressure. Assure that all gas and electric power
supplies are off and that the water temperature is
cool before attempting any disassembly or service.
More than one gas shut-off valve and electrical
disconnect switch are used on the boiler. Assure that
all gas valves and electrical disconnect switches are
off before attempting any disassembly or service.
Do not attempt any service work if gas is present
in the air in the vicinity of the boiler. Never modify,
removed or tamper with any control device.
Do not use matches, candles, open flames or other
ignition source to check for leaks.
WARNING
WARNING
This boiler must be serviced and repaired by skilled
and experienced service technicians only.
If any controls are replaced, they must be replaced
with identical models supplied by Thermal Solutions.
Read, understand and follow all the instructions and
warnings contained in all the sections of this manual.
The instructions and warnings contained in all of the
component instruction manuals.
If any electrical wires are disconnected during
service, clearly label the wire and ensure that the
wires are reconnected properly.
Never jump out or bypass any safety or operating
control or components of this boiler.
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com
DANGER
Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com
WARNING
WARNING
Assure that all safety and operating controls and
components are operating properly before placing
boiler back in service.
WARNING
WARNING
The service instructions contained in this manual
are in addition to the instructions provided by
the manufacturer of the boiler components.
Follow component manufacturer's instructions.
Component manufacturer's instructions were
provided with the boiler. Contact component
manufacturer or Thermal Solutions for replacement
if instructions are missing. Do not install, start up,
operate, maintain or service this boiler without
reading and understanding all of the component
instructions. Do not allow the boiler to operate with
altered, disconnected or jumpered components.
Only use replacement components identical to those
originally supplied by Thermal Solutions.
All cover plates, enclosures, and guards must be in
place at all times, except during maintenance and
servicing.
B. Daily
1. Make visual inspection of gauges, monitors,
and indicators and record readings in boiler log.
2. Make visual check of instrument and equipment
settings against factory recommended
specifications.
3. Check operation of probe type low water
cutoff(s) to ensure control is functioning.
4. Check gas train for gas leaks and water piping
for any leaks.
5. Confirm boiler area is free of combustible
materials and that there is nothing obstructing
air intake and vent.
51
Advertisement
Table of Contents
