Table of Contents
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INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
Heating Boiler Models
AMP 1000
AMP 1250
AMP 1500
AMP 2000
Model: ______________________________________________
Serial Number: ______________________________________________
Installation Date: ______________________________________________
: __________________________________________
Heating Contractor
Thermal Solutions Products, LLC
Phone: 717-239-7642
Hot Water Supply
Boiler Models
AMP 2500
AMPW 2500
AMP 3000
AMPW 3000
AMP 3500
AMPW 3500
AMP 4000
AMPW 4000
1175 Manheim Pike, Lancaster, PA 17601
Save this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
Email: orders@thermalsolutions.com
PN: 108588-01
REV. 6
www.thermalsolutions.com
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Table of Contents
Related Manuals for Thermal Solutions AMP 2500
Summarization of Contents
Read Before Proceeding
Local Codes
Installation must conform to local codes and regulations.
Warranty
Outlines limited warranty terms for product.
Shipment Damage
Instructions for inspecting and reporting shipment damage.
Connecting Gas Supply Line
Guidelines for connecting the gas supply line to the appliance.
Appliance Operation
Precautions regarding appliance location and operation.
Gas Leakage (If you detect or smell gas...)
Critical procedure for responding to gas leaks.
Maintenance Precautions
Safety precautions for performing maintenance.
Freeze Protection Fluids
Guidelines on using freeze protection fluids.
Product Identification Label
Information on locating the product identification label.
Factory Test and Inspections
Details factory tests and inspections performed on appliances.
Disclaimers and Local Codes
Covers disclaimers and adherence to codes and regulations.
Safety Warnings
Important warnings regarding chemical exposure and safety shutoffs.
Product Rating, Specifications, and Dimensional Data
AMP Boiler Dimensions Diagram
Illustrates the physical dimensions of the AMP boiler models.
AMP Component Identification
Communication Interface (Concert™ Boiler Control)
Describes the Concert boiler control display.
Main Appliance Control and Components
Explains key components like control box, gas valve, blower, and burner.
Water Connections and Safety Switches
Identifies water connections, flow switch, and pressure switches.
Gas Supply Line and Other Connections
Details gas supply line and other connections.
Water Connections and Sensors
Details water connections and temperature sensors.
Low Water Cutoff and Gauges
Explains low water cutoff and temp/pressure gauges.
Safety and Control Components
Identifies safety devices like relief valve and switches.
Component Identification Diagrams
Diagrams illustrating the location of various appliance components.
Unpacking The AMP
Unpacking and Inspection Procedures
Steps for unpacking and inspecting the appliance.
Unpacking and Handling Warnings
Critical warnings about lifting, handling, and potential water damage.
Installation and Operation Manual
Importance of retaining and reading the manual.
Pre-Installation and Mounting
General Installation Requirements
Covers general installation requirements and codes.
Installation Precautions and Guidelines
Key precautions, warnings, and guidelines for installation.
Appliance Mounting
Guidelines for physically mounting the appliance.
Clearances and Location Specifics
Details clearances and specific installation advice for locations.
Venting
General Venting Guidelines
Broad guidelines for vent system installation.
Venting Requirements and Restrictions
Key requirements and restrictions for appliance venting.
Venting Design Requirements
Technical requirements for designing vent systems.
General Termination Guidelines
Guidelines for vent terminal placement and clearances.
Field Installation and Safety
Safety warnings and guidelines for field installation of venting.
Venting Materials and Configurations
Information on approved venting materials and configurations.
Vent Terminal Clearance Diagrams
Diagrams illustrating required clearances for vent terminals.
Vent and Combustion Air Terminal Installation and Safety
Installation guidelines and safety warnings for vent terminals.
Vent Termination Diagrams
Diagrams illustrating different vent termination configurations.
Terminal Installation and Safety
Instructions for terminal installation and safety considerations.
Polypropylene Venting Installation and Safety
Guidelines and warnings for polypropylene vent system installation.
Flexible Vent in Masonry Chimney Diagram
Illustrates installation of flexible vent in a masonry chimney.
Room Air for Combustion Guidelines and Warnings
Instructions and warnings for using room air for combustion.
Multiple Appliance Venting Diagrams
Diagrams showing vent termination configurations for multiple appliances.
Common Venting and Appliance Removal
Safety and procedural information for common venting systems.
Special Installation Requirements for Massachusetts
Specific requirements for installations in Massachusetts.
Condensate Disposal
Condensate Disposal and Trap Installation
Guidelines and instructions for condensate disposal and trap setup.
Condensate Neutralization and Pumping
Information on condensate neutralizers and pumping systems.
Hydronic Piping
Hydronic Piping Installation Guidelines
Guidelines and diagrams for installing hydronic piping.
Heat Exchanger Performance Data
Data on temperature rise, flow rate, and head loss.
Hydronic Piping Components and Safety
Information on standard piping components and safety.
Water Quality and Flow Control
Guidelines on water quality, treatment, and flow control.
Oxygen Contamination and Water Quality Effects
Details on oxygen contamination and its effects on water quality.
Water Treatment and Glycol Systems
Information on water treatment products and glycol system flow rates.
Heating Boiler Piping diagrams
Single Boiler Piping Diagrams
Diagram illustrating single boiler primary/secondary piping configurations.
Multiple Boiler Common Header Piping Diagrams
Diagram showing multiple boiler piping with a common header.
Advanced Boiler Piping Diagrams
Diagrams for reverse-return and variable primary piping configurations.
Specialized Boiler Piping Diagrams
Diagrams for hydronic separators and indirect DHW heating.
Hot Water Supply Boiler Water Piping
Hot Water Supply Piping and Components
Guidelines and diagrams for hot water supply boiler piping.
Hot Water Supply Piping Components and Scalding Risks
Details on piping components, safety, and scalding hazards.
Scalding Hazards and Water Quality Requirements
Information on scalding risks and essential water quality parameters.
Water Quality Effects and Performance Data
Effects of water quality and performance metrics.
Pump Selection and System Design Considerations
Guidance on choosing pumps and designing the circulation loop.
Single Appliance, Single Tank Piping Diagram
Diagram illustrating a single appliance with a single storage tank.
Two Temperature Piping Diagram
Diagram for a single appliance with two temperature outputs.
Single Appliance, Two Tank Piping Diagram
Diagram showing a single appliance connected to two storage tanks.
Two Appliance, Single Tank Piping Diagram
Diagram illustrating two appliances connected to one storage tank.
Two Appliance, Two Tank Piping Diagram
Diagram showing two appliances connected to two storage tanks.
Gas Piping
Gas Piping Guidelines and Gas Train Diagram
Installation guidelines and a diagram of the gas piping train.
Gas Pressure Switches and Regulator Information
Information on gas pressure switches and regulator types.
Electrical
Electrical Installation Requirements and Safety
General electrical requirements, power needs, and safety precautions.
Appliance Wiring and Grounding
Details on appliance wiring, PCB functions, and grounding.
Single Phase Electrical Wiring Diagram
Wiring diagram for single-phase electrical connections.
Three Phase Electrical Wiring Diagram
Wiring diagram for three-phase electrical connections.
Extended Electrical Wiring Diagrams
Additional wiring diagrams showing control connections and sensors.
Pump and Control Wiring Diagrams
Wiring diagrams for pumps, isolation valves, and controls.
System Start-up
System Setup and Appliance Startup
Steps for checking system setup and initiating appliance startup.
Appliance Operating Instructions
Detailed step-by-step instructions for operating the appliance.
Combustion Air/Fuel Adjustment
Procedure for adjusting combustion air and fuel mixture.
Gas Type Conversion and Adjustment Warnings
Guidelines for converting gas type and associated warnings.
System Controls and Safety Device Testing
Procedures for testing pump control, thermostat, temperature, and safety devices.
Service and Maintenance
Refractory Ceramic Fiber Product Safety Information
Safety precautions and first aid for refractory ceramic fiber components.
General, Monthly, and Annual Maintenance
Routine maintenance tasks and annual inspection recommendations.
Igniter Electrode Service and Safety
Procedures and safety for servicing the igniter electrode.
Burner, Scanner, and Flue Outlet Service
Procedures for servicing the UV scanner, burner, and flue outlet.
Air Filters, Gaskets, and Troubleshooting
Maintenance for air filters, gaskets, and troubleshooting guidance.
The Dual Gas AMP
Dual Gas AMP Operation and Configuration
Details on dual gas functionality, selection, and changing fuel types.
Dual Gas AMP Component Diagrams
Visuals of the gas selection switch and gas train components.
Dual Gas Single Phase Wire Diagram
Wiring diagram illustrating single-phase connections for dual gas appliances.
Dual Gas Three Phase Wire Diagram
Wiring diagram for three-phase connections on dual gas appliances.
Commercial Boiler Limited Warranties
One Year Limited Warranty
One-year warranty for commercial boilers and parts/accessories.
Ten Year Heat Exchanger Warranty
Ten-year warranty covering defects in the heat exchanger.
Ten Year Pressure Vessel Shell Warranty
Ten-year warranty for the pressure vessel shell.
Additional Warranty Terms and Conditions
General terms and conditions including applicability and exclusions.
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