Thermal Solutions ARC-3000 Installation & Operation Manual

Thermal Solutions ARC-3000 Installation & Operation Manual

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Arctic I&O manual
P/N 105641-01
For service and repair to the boiler, call your heating contractor. When seeking information on the boiler from
the manufacturer, provide boiler model and serial number as shown on the rating label.
Boiler Model:
Installation Date:
Heating Contractor:
Address:
 WARNING
This manual must only be used by a qualified heating installer/service
technician. Read all instructions in this manual before installing. Perform
steps in the order given. Failure to comply could result in severe
personal injury, death, or substantial property damage.
Thermal Solutions Products, LLC
Phone: 717-239-7642
ARCTIC
High Efficiency, Low Emission
CONDENSING BOILER
INSTALLATION & OPERATION MANUAL
WARNING
1175 Manheim Pike, Lancaster, PA 17601
A
S
M
E
H
Serial Number:
Type System:
Phone/Email:
Revision: 14
Date: 1/26/2024
www.thermalsolutions.com
orders@thermalsolutions.com

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Summarization of Contents

I. Introduction
A. Important Information & Disclaimers
Explains hazard terms, installation codes, and standards compliance.
B. Tests, Inspections & Component Description
Details factory tests, inspections, and key boiler components.
II. Pre-Installation
A. Installation Conformance & Environment
Covers code compliance, foundation, clearances, and ambient room conditions for installation.
III. Installation
A. Boiler Receipt & Connections
Covers boiler receipt, water/condensate connections, and safety relief valve installation.
B. Condensate, Gas & Combustion Air
Details condensate, gas supply connections, and combustion air system requirements.
IV. Venting
A. Venting Guidelines, Design & Field Installation
Provides guidelines, design, and field installation requirements for boiler venting.
B. Termination Requirements & Multiple Appliances
Specifies terminal clearances, orientation, and installation for single/multiple appliances.
H. Polypropylene Venting & Optional Combustion Air
I. Room Air for Combustion Guidelines
Outlines guidelines for supplying combustion air from the boiler room.
V. Requirements
A. Electrical, Gas & Piping Requirements
Details electrical, gas supply, sound pressure, and pump/piping requirements.
VI. Before Operation
A. System Flushing & Boiler Out Procedures
Covers system flushing and safety precautions for the boiler boil-out procedure.
VII. System Start-Up
A. Control Navigation & System Checks
Explains control display navigation and initial system checks.
B. Boiler Power Up & Commissioning
Covers powering the boiler, fuel pressurization, and commissioning procedures for various models.
L. Testing Controls, Safety Devices & Ignition
M. Ignition Failure & Troubleshooting
Addresses ignition failure, lockout, and general troubleshooting guidance.
VIII. Service, Maintenance, and Inspection
A. General & Daily Maintenance Tasks
Provides general maintenance guidelines and lists daily inspection tasks.
B. Weekly, Monthly & Annual Checks
Outlines weekly, monthly, and annual maintenance tasks and inspections.
C. Component Cleaning & Tube Replacement
Details cleaning for burner/heat exchanger and procedures for tube replacement.
D. Safety Controls & Troubleshooting
Explains safety controls, troubleshooting, and general problem-solving for boiler issues.

Table of Contents