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Arctic Installation and Operation Manual
P/N 105641-01
INSTALLATION & OPERATION MANUAL
For service and repair to the boiler, call your heating contractor. When seeking information on
the boiler from the manufacturer, provide boiler model and serial number as shown on the rating
label.
Boiler Model:
Installation Date:
Heating Contractor:
Address:
i
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:
ARCTIC
High Efficiency, Low Emission
CONDENSING BOILER
Serial Number:
Type System:
Phone/Email:
sales@thermalsolutions.com
Form: 2435-3
Revision: 10
Date: 12-1-2018
www.thermalsolutions.com
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Table of Contents
Related Manuals for Thermal Solutions Arctic 1000
Summary of Contents for Thermal Solutions Arctic 1000
- Page 1 Boiler Model: Serial Number: Installation Date: Type System: Heating Contractor: Phone/Email: Address: Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 2: Table Of Contents
Mechanical Combustion Air Supply .................... 22 3.4.3.4 Appliance Venting per CAN/CSA-B149.1-05 ................22 Requirements ................................ 22 3.5.1 Electrical .................................... 22 3.5.2 Gas Supply Requirements ............................23 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 3 Appendix C Installation & Startup Report ........................50 Appendix D Venting Diagrams ............................51 Appendix D.1 Typical Horizontal Vent Piping ....................... 51 Appendix D.2 Typical Vertical Pressurized Venting ................... 52 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
- Page 4 Table 19: Maximum Gas Capacity Of Schedule 40 Pipe ................46 Table 20: Equivalent Lengths Of Standard Pipe Fittings And Valves ............. 47 Table 21: Specific Gravity Correction Factors .................... 47 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
- Page 5 Figure 10: Panel Removal in Preparation for Tube Inspection - ARC1500-ARC3000 ....... 41 Figure 11: Panel Removal in Preparation for Tube Inspection - ARC3500-ARC6000 ......42 Figure 12: Tube Puller Insertion ........................41 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
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Page 6: Introduction
Post these instructions and maintain in legible condition. NOTICE Indicates specific instructions installation, operation, or maintenance, which are important but not related to personal injury hazards. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 7: Test And Inspections
3” operational parameters, monitoring removable plug for inspecting. historical performance characteristics and annunciating boiler alarm/lockout conditions. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 8: Figure 2: Arc1500 - 3000 External Boiler Connections And Components
18. Temperature Display. Provides for temperature set points and actual temperature. Figure 2: ARC1500 - 3000 External Boiler Connections and Components Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 9: Pre-Installation
See Figure 4 and Table 2 for minimum and service. clearances to walls, ceilings, or obstructions. These clearances are intended as a general Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 10: Figure4: Clearances And Serviceability
All boilers must be installed in a space that is large compared to the boiler. Figure 4: Clearances and Serviceability Flue Gas Vent Boiler Boiler Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 11: Installation
The shipping feet/legs MUST BE PLUG THIS RELIEF VALVE. REMOVED after the boiler is set in-place on its concrete foundation before any piping/electrical connections are made. It is Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 12: Minimum Relief Valve Settings
A common condensate pump/sump may be 3.2.6.1 ARC1000 Condensate Drain Trap used. Run separate piping from each condensate drain to the sump. A common Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 13: Arc1500 - 6000 Condensate Drain Trap
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 14: Venting Of Gas Train Components
Movable combustion air dampers, automatic or manually adjustable, must be electrically interlocked with the boiler to prevent boiler operation if the dampers are closed. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 15: One Permanent Opening Method
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 16: Combustion Air Ducts
BOCA, National Mechanical Code 4. Vent pipe system shall be acceptable for use with boiler fuel type. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 17 The fire-stop must close the opening between the vent pipe and the structure. 12. Appendix B shall be used to determine the vent system equivalent length. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 18: Category Ii Venting
6. It is recommended that combustion air be taken from the boiler room. Follow the Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 19: Massachusetts
/ or death. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 20 248 CMR The referenced “special venting 5.08(2)(a)1 through 4: system” instructions shall be included with the appliance or Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 21: Combustion Air And Venting Requirements For Canada
Ventilation Air: an opening for ventilation air open position. at the highest point that opens to the outdoors shall provide Ventilation of the Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 22: Mechanical Combustion Air Supply
A flue gas vent or a vent connector shall not be installed in either a duct or a shaft used for return air, hot air, ventilating air, or combustion air. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 23: Gas Supply Requirements
ARC4500 4500 electrical cabinet. Refer to wiring diagram ARC5000 5000 supplied with boiler for wiring information. ARC5500 5500 ARC6000 6000 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 24: Sound Pressure Levels
Further, an air vent should be installed at all high points throughout the piping system. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 25: Water Flow Rates (Primary / Secondary Systems)
Table 9 Maximum Water Flow Rates for Variable Primary Pumping WARNING Do not use Table 8 or Table 9 to size a constant volume pump. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 26: Water Flow Rates (Constant Volume Primary Pumping Systems)
Follow with a chemical flush. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 27: Boil Out Procedure
Flush the system clean, being certain to isolate amounts to prevent excessive heat and the boiler. agitation. WARNING Do not flush the system through the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 28: Draining And Refilling The Boiler & System
Air vents sticking and leaking Frequent relief valve operating the system see section 3.8. Piping leaks at joints Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 29: Objectives
Table 15 Recommended Feed Water conditions may indicate. Limits See Table 14 for examples of typical chemical agents found in untreated water along with their potential effects. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 30: System Start-Up
NOTICE Refer to the Concert Boiler Control manual for detailed instructions on the use of the hydronic control and display. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 31: System Check
6. Menu > Operation > Auto / Manual 4. Repeat steps 2 and 3 for boiler gas train Rate Control > Manual (76 password components. required) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 32 19. Check that O2 levels are within a safe operating range. (4.5% to 7.0%) 20. Menu > Operation > High/Low > High > Back Arrow (76 password required) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 33: Finish Commissioning The Boiler: This Section Applies Only To The Arc1000 Through Arc3000
Appendix C. 28. Perform tests on each of the components listed in Table 16. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 34: Testing Of Controls And Safety Devices
Reduce the water flow rate with a manual Adjust manual valve to Water Flow Switch Low Water Flow shutoff valve until the normal position. boiler shuts down. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 35: Ignition Failure
Assure that all gas valves and electrical disconnect switches are off before attempting any disassembly or service. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 36: Daily
6. Replace air filter. 5.1.2 WEEKLY: 1. Check combustion safety controls for flame failure (or other alarm messages). Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 37: Ignition Assembly Cleaning
Igniter Gasket Burner Assembly Cleaning 1. After disconnecting power to the boiler, remove the boiler’s furnace door. For part identification, refer to the “Parts Manual”. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 38: Tube Replacement Procedure
2. Use the proper tools. Use the following tools to remove and replace leaking boiler tubes: a. Tube Puller (P/N 106019-02) b. Tube Driver (P/N 106019-01) c. Sledgehammer (steel head, approximately 3 lb) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 39: Figure 9: Panel Removal In Preparation For Tube Inspection-Arc1000
Revision: 10 P/N 105641-01 Date: 12-1-2018 Figure 9: Panel Removal in Preparation for Tube Inspection-ARC1000 Figure 10: Panel Removal in Preparation for Tube Inspection-ARC1500-ARC3000 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 40: Figure 11: Panel Removal In Preparation For Tube Inspection-Arc3500-Arc6000
3. Clear tube-end from the header. Continue driving wedge under and leveraging flange up until it pops the end of the tube free from the hole in the header. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:... -
Page 41: Figure 12: Tube Puller Insertion
The tone will also change from a “ting” sound to more of a “tong” sound. This indicates the tube has seated. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 42: Safety And Operating Controls
Do not install, operate, service or repair any components of this equipment unless you are qualified and fully understand all requirements and procedures. Trained personnel should refer to those who have completed Thermal Solutions Service School training specific to this product. -
Page 43: Troubleshooting
Select display Help icon and review Limit String or temperature is “Standby” and Status. greater than “Priority” shows setpoint. Central Heat or Domestic Hot Water. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 44 Check for loose or defective display harness, Communication Communication defective display or defective control. Error 3 Fault. Refer to Concert Boiler Control manual for more details. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
- Page 45 Poor Combustion Remove the boiler’s side panels and check for flue gas leakage around the heat exchanger, burner Leakage mounting plate, and blower transition piece. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 46: Appendix A Sizing Gas Piping
3720 1030 1820 3460 1700 Based on gas pressures less than 2 psig and a pressure drop of 3.0 iwc and 0.6 specific gravity. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 47: Table 20: Equivalent Lengths Of Standard Pipe Fittings And Valves
Equivalent lengths are for standard screwed fittings and for screwed, flanged, and welded valves relative to schedule 40 steel. Table 21: Specific Gravity Correction Factors Specific Gravity Correction Factor Specific Gravity Correction Factor 1.04 Propane Butane Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 48: Appendix B Vent And Combustion Air Pressure Drop Data
ARC5500 Pressure Drop in Equivalent Feet (Flue Vent) 6.90 3.45 2112 3.13 1.54 1552 1.52 1188 ARC6000 Pressure Drop in Equivalent Feet (Flue Vent) 8.33 4.17 2304 3.70 1.85 1693 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 49 ARC5500 Pressure Drop in Equivalent Feet (Combustion Air Duct) 3.70 1.85 1544 1.64 1134 .082 ARC6000 Pressure Drop in Equivalent Feet (Combustion Air Duct) 4.55 2.22 1684 1.96 1237 .097 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 50: Appendix C Installation & Startup Report
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix C Installation & Startup Report Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 51: Appendix D Venting Diagrams
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix D Venting Diagrams Appendix D.1 Typical Horizontal Vent Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 52: Appendix D.2 Typical Vertical Pressurized Venting
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix D.2 Typical Vertical Pressurized Venting Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 53: Appendix E Combustion Air Diagrams
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix E Combustion Air Diagrams Appendix E.1 Typical Horizontal Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 54: Appendix E.2 Typical Vertical Air Intake Piping
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix E.2 Typical Vertical Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 55: Appendix F Boiler Piping Diagrams - Typical Layout For All Boiler Models (Boilers May Look Different Than Pictured)
Appendix F Boiler Piping Diagrams – Typical Layout for all Boiler Models (Boilers may look different than pictured) Appendix F.1 Single Boiler, Primary / Secondary Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:... -
Page 56: Appendix F.2 Multiple Boilers, Primary Reverse-Return Piping
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix F.2 Multiple Boilers, Primary Reverse-Return Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 57: Appendix F.3 Multiple Boilers, Primary / Secondary Reverse Return Piping
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix F.3 Multiple Boilers, Primary / Secondary Reverse Return Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 58: Appendix F.4 Multiple Boilers, Primary / Secondary Piping
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix F.4 Multiple Boilers, Primary / Secondary Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 59: Appendix F.5 Multiple Boilers, Primary / Secondary Piping, Heating With Domestic Hot Water
Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix F.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 60: Appendix F.6 Multiple Boilers, Primary / Secondary Piping, Heating With Domestic Hot Water (Continued)
Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix F.6 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water (continued) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... -
Page 61: Appendix G Water Flow Pressure Drops
3.95 5.67 2.08 5.00 7.18 2.67 6.53 9.37 3.33 8.89 12.76 4.58 12.80 18.37 7.33 20.00 28.70 11.33 ARCTIC 4000 ARCTIC 4500 ARCTIC 5000 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 62 9.42 12.08 12.33 16.50 16.83 23.83 24.25 37.25 37.92 Delta T’s are based on the maximum output with a nominal boiler efficiency of 95%. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 63: Appendix H Wiring Diagrams
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix H Wiring Diagrams Appendix H.1 ARC1000 Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 64 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 65: Appendix H.2 Arc1500 To Arc3000 115 Vac Single Phase Wiring Diagram
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix H.2 ARC1500 To ARC3000 115 VAC Single Phase Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 66 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 67: Appendix H.3 Arc1500 To Arc3000 208 - 230 Vac Single Phase Wiring Diagram
Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix H.3 ARC1500 To ARC3000 208 – 230 VAC Single Phase Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 68 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 69: Appendix H.4 Arc2000 To Arc3000 208-460 Vac Three Phase Wiring Diagram
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix H.4 ARC2000 To ARC3000 208-460 VAC Three Phase Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 70 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Page 71: Appendix H.5 Arc3500 To Arc6000 208-460 Vac Three Phase Wiring Diagram
Form: 2435-3 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Appendix H.5 ARC3500 To ARC6000 208-460 VAC Three Phase Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com... - Page 72 Arctic Installation and Operation Manual Revision: 10 P/N 105641-01 Date: 12-1-2018 Wiring diagrams are for reference only, please refer to the wiring shipped with the boiler for accuracy. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
- Page 73 Thermal Solutions, P.O. Box 3244, Lancaster, PA 17604-3244), in writing, within the Warranty Period, providing a detailed description of all FLUE GAS CORROSION WARRANTY Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
- Page 74 Contrary to the written instructions furnished with the unit. Adverse local conditions in general and, specifically, sediment or lime precipitation in Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...