Thermal Solutions ARCTIC Series Installation & Operation Manual page 3

I. Introduction
Figure 1: Arctic 1000 External Boiler Connections 7
Figure 2: Arctic 1500-3000 External Boiler
Connections
Figure 3: Arctic 3500-6000 External Boiler
Connections
II. Pre-Installation
Figure 4: Clearances and Serviceability
III. Installation
Figure 5: Condensate Drain Trap
Figure 6: Condensate Assembly Orientation
IV. Venting
Figure 7: Vent Terminal Clearances
Figure 8: Horizontal Sidewall Termination
Figure 9: Slopped Roof Termination
Figure 10: Flat Roof Vent Terminations
Figure 11: Multiple Appliance Direct Vent
Termination
Figure 12: Flexible Vent in Masonry Chimney with
Separate Combustion Air Intake
V. Requirements
VI. Before Operation
VII. System Start-Up
Figure 13: Dungs Valve
Figure 14: Siemens Valves
VIII. Service, Maintenance, and Inspection
Figure 15: Arctic 1000-3000 Ignition Assembly
Figure 16: Arctic 3500-6000 Ignition Assembly
Figure 17: Panel Removal in Preparation for Tube
Inspection - Arctic 1000
Figure 18: Panel Removal in Preparation for Tube
Inspection - Arctic 1500 - Arctic 3000
Figure 19: Panel Removal in Preparation for Tube
Inspection - Arctic 3000 - Arctic 6000
Figure 20: Tube Puller Insertion
Appendix A: Sizing Gas Piping
Appendix B: Air Switch Adjustment
Arctic 1500-6000
Appendix C: Venting Diagrams
Figure 21: Typical Horizontal Vent Piping
Figure 22: Typical Vertical Pressurized Venting
Appendix D: Combustion Air Diagrams
Figure 23: Typical Horizontal Air Intake Piping
Figure 24: Typical Vertical Air Intake Piping
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com
Table of Figures
Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com
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Appendix E: Boiler Piping Diagrams
Figure 25: Single Boiler, Primary / Secondary
Figure 26: Multiple Boilers, Primary Reverse-Return
7
Piping
Figure 27: Multiple Boilers, Primary / Secondary
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Reverse Return Piping
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Figure 28: Multiple Boilers, Primary / Secondary
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Piping
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Figure 29: Multiple Boilers, Primary / Secondary
With Indirect Water Heater
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Appendix F: Water Flow Pressure Drops
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Appendix G: Wiring Diagrams
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Figure 30: Arctic 1000 Wiring Diagram
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Figure 31: Arctic 1500 To Arctic 3000 115 VAC Single
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Phase Wiring Diagram
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Figure 32: Arctic 1500 To Arctic 3000 208 - 230 VAC
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Single Phase Wiring Diagram
Figure 33: Arctic 2000 To Arctic 3000 208-460 VAC
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Three Phase Wiring Diagram
Figure 34: Arctic 1500 To Arctic 3000 High Turndown
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120 - 460 VAC Single or
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Three Phase Wiring Diagram
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Figure 35: Arctic 1500 To Arctic 3000 Dual Fuel 120-
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460 VAC Single or Three Phase Wiring Diagram
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Figure 36: Arctic 3500 To Arctic 6000 208-460 VAC
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Three Phase Wiring Diagram
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Figure 37: Arctic 3500 To Arctic 6000 Dual Fuel 208-
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460 VAC Three Phase Wiring Diagram
Appendix H: Thermal Solutions (seller)
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Appendix I: Installation & Startup Report
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Limited Warranty
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