NOTICE Indicates specific instructions installation, operation, or maintenance, which are important but not related to personal injury hazards. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Immediately, call the gas supplier from a remotely located phone. Follow the gas supplier’s instructions or if the supplier is unavailable, contact the fire department. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Connections and Components from the boiler water. The air vent allows the trapped air to escape from the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
NFPA 54/ANSI Z223.1, and/ or CAN/CGA B149 Installation Codes. Where required by the authority having jurisdiction, the installation must conform to the Standard for Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Clearance Above Top of 6” 6” Boiler Front of Boiler 24” 25-5/8” – Burner End From Chimney or Vent Collector 18” 18” measured horizontally Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
212 F and the pH of the condensate should never have a value lower than 3.5. NO VALVE is to be Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Do not manifold boiler condensate and vent drains together. Do not crimp condensate lines or reduce drain line inner diameter size. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
During commissioning, the remainder of the gas train joints down Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
1 in per 4000 BTU total input rating of the boiler(s) in the room. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Combustion air ducts shall comply with the following: Ducts shall be constructed of galvanized steel or a material having equivalent corrosion resistance, strength and rigidity. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Alteration of the boiler vent public walkway where local experience connection is prohibited. indicates condensation or vapor from the boiler creates a nuisance or hazard. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
23. Install vent system before installing air DETECTORS: At the time of installation of intake, water, gas or electrical connections. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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NFPA 720 and be ANSI/UL 2034 listed provides a venting system design or and IAS certified. venting system components with the equipment, the instructions provided Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
When an air supply duct is used to supply combustion air, it’s discharge opening shall be Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
National Electrical Code, ANSI / NFPA 70 and / or CSA C22.1 Electrical Code and all other State and Local codes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
An as-built wiring diagram is included with ARC2500 every boiler when it ships. Contact a Thermal ARC3000 Solutions Representative or visit the website (www. thermalsolutions.com) for current wiring options. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Do not use Table 6 or Table 7 to size a constant volume pump. 3.5.4.1 Water Flow Rates (Variable Primary Pumping Systems) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Table 10 can be maintained through each boiler connected to the system. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Add chemicals slowly and in small the boiler. amounts to prevent excessive heat and agitation. WARNING Do not flush the system through the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Gas formation (air trouble) Pump seal and gland problems the system see section 3.8. Air vents sticking and leaking Frequent relief valve operating Piping leaks at joints Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Contact local authorities to determine if treated boiler water can be discharged into local waste water system. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Pressurize the Fuel System: 1. Open the manual gas shut-off valves icons from the Home screen: Menu, • located upstream of the field supplied gas Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
After each adjustment, close all jacket panels and doors and wait until O2 level has stabilized before making any additional adjustments. This may take approximately 15 minutes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
3. Inspect the boiler for damage and loose wire connections. 4. Remove all flammable material present in the vicinity of the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Contact the boiler manufacturer or a qualified heating service technician if the boiler has failed to light consecutively three times after initially resetting the Concert boiler control. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
If any controls are replaced, they must be replaced with identical models supplied 1. Make visual inspection gauges, by Thermal Solutions. monitors, and indicators and record readings in boiler log. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Any accumulation of soot or debris should be thoroughly cleaned out. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Pipe dope may also be applied to the tube-end. Cutting oil may be mixed with the pipe dope for easier application. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
Do Not Overdrive Tubes! Overdriving tubes can cause damage to the tubes and boiler header holes. Use only approved Thermal Solutions tube driver and specified hammer. The end-formed tube fitting is designed to deform if overdriven to minimize damage to the 10.
Do not install, operate, service or repair any components of this equipment unless you are qualified and fully understand all requirements and procedures. Trained personnel should refer to those who have completed Thermal Solutions Service School training specific to this product.
After “Priority running. protection” time or the end of the Domestic Hot Water Heat Request the system and boiler pumps will be free to run. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Display has lost communication with controller. defective display or defective control. 2. Refer to Concert Boiler Control manual for Communication Error Communication Fault. more details. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Remove the boiler’s side panels and check for flue gas leakage around the heat exchanger, Leakage burner mounting plate, and blower transition piece. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
Local Codes and requirements of gas supplier. In the absence of such requirement follow National Fuel Gas Codes, NFPA /ANSI Z 223.1 and/or CAN/CGA B149 Installation Codes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
Equivalent lengths are for standard screwed fittings and for screwed, flanged, and welded valves relative to schedule 40 steel. Table 19: Specific Gravity Correction Factors Specific Gravity Correction Factor Specific Gravity Correction Factor 1.04 Propane Butane Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
7.18 6.53 9.37 8.89 12.76 12.80 18.37 20.00 28.70 Delta T’s are based on the maximum output with a nominal boiler efficiency of 95%. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
All boiler Repair Parts may be obtained through your local authorized Thermal Solutions Representative. Should you require assistance in locating a Thermal Solutions representative in your area, or have questions regarding the availability of Thermal Solutions products or repair parts, please contact Thermal Solutions Customer Service at (717)-239-7642 or Fax (877)-501-5212.
1" Pipe Trim Ring and Gasket (2) 105211-04, (2) 8205652 Air Vent Trim Ring and Gasket (1) 105211-05, (1) 105693-01 Air Intake Ring and Gasket (1) 81156106, (1) 82056106 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
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Misuse in general and, specifically, operation and maintenance contrary to the written instructions furnished with the unit, disconnection, alteration or addition of Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...