Thermal Solutions Arctic Installation & Operation Manual

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Arctic Installation and Operation Manual

CONDENSING BOILER

INSTALLATION & OPERATION MANUAL
For service and repair to the boiler, call your heating contractor. When seeking information on
the boiler from the manufacturer, provide boiler model and serial number as shown on the rating
label.
Boiler Model:
Installation Date:
Heating Contractor:
Address:
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web:
Phone: 717-239-7642 Fax: 877-501-5212 Email:
i
ARCTIC
High Efficiency, Low Emission
Serial Number:
Type System:
Phone/Email:
sales@thermalsolutions.com
Form: 2435
Revision: 8
Date: 9-19-2016
www.thermalsolutions.com

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Summary of Contents for Thermal Solutions Arctic

  • Page 1: Condensing Boiler

    Boiler Model: Serial Number: Installation Date: Type System: Heating Contractor: Phone/Email: Address: Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 2: Table Of Contents

    Pump and Piping Requirements ......................22 3.5.4.1 Water Flow Rates (Variable Primary Pumping Systems) ..........22 3.5.4.2 Water Flow Rates (Primary / Secondary Systems) .............. 23 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 3 Appendix E.1 Single Boiler, Primary / Secondary ....................51 Appendix E.2 Multiple Boilers, Primary Reverse-Return Piping ..............52 Appendix E.3 Multiple Boilers, Primary / Secondary Reverse Return Piping ......... 53 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
  • Page 4 Table 24: Outlet Manifold ..........................68 Table 25: Miscellaneous External Components ..................70 Table 26: Controls ............................72 Figures Figure 1: ARC1000 External Boiler Connections and Components ............8 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 5 Figure 7: Ignition Assembly ........................... 34 Figure 8: Panel Removal in Preparation for Tube Inspection ..............35 Figure 9: Tube Puller Insertion ........................36 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 6: Introduction

    NOTICE Indicates specific instructions installation, operation, or maintenance, which are important but not related to personal injury hazards. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 7: Test And Inspections

    Immediately, call the gas supplier from a remotely located phone. Follow the gas supplier’s instructions or if the supplier is unavailable, contact the fire department. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 8: Component Description

    Connections and Components from the boiler water. The air vent allows the trapped air to escape from the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 9: Pre-Installation

    NFPA 54/ANSI Z223.1, and/ or CAN/CGA B149 Installation Codes. Where required by the authority having jurisdiction, the installation must conform to the Standard for Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 10: Table 1: Clearances And Serviceability

    Clearance Above Top of 6” 6” Boiler Front of Boiler 24” 25-5/8” – Burner End From Chimney or Vent Collector 18” 18” measured horizontally Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 11: Installation

    212 F and the pH of the condensate should never have a value lower than 3.5. NO VALVE is to be Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 12: Arc1000 Condensate Drain Trap

    Do not manifold boiler condensate and vent drains together. Do not crimp condensate lines or reduce drain line inner diameter size. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 13: Gas Supply Connection

    During commissioning, the remainder of the gas train joints down Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 14: Combustion Air Openings

    1 in per 4000 BTU total input rating of the boiler(s) in the room. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 15: Louvers, Grilles, And Screens

    Combustion air ducts shall comply with the following: Ducts shall be constructed of galvanized steel or a material having equivalent corrosion resistance, strength and rigidity. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 16: Ducted Combustion Air

    Alteration of the boiler vent public walkway where local experience connection is prohibited. indicates condensation or vapor from the boiler creates a nuisance or hazard. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 17: Massachusetts

    23. Install vent system before installing air DETECTORS: At the time of installation of intake, water, gas or electrical connections. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 18 NFPA 720 and be ANSI/UL 2034 listed provides a venting system design or and IAS certified. venting system components with the equipment, the instructions provided Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 19: Combustion Air And Venting Requirements For Canada

    When an air supply duct is used to supply combustion air, it’s discharge opening shall be Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 20: Combustion Air Supply Dampers, Louvers, And Grilles

    National Electrical Code, ANSI / NFPA 70 and / or CSA C22.1 Electrical Code and all other State and Local codes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 21: Gas Supply Requirements

    An as-built wiring diagram is included with ARC2500 every boiler when it ships. Contact a Thermal ARC3000 Solutions Representative or visit the website (www. thermalsolutions.com) for current wiring options. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 22: Pump And Piping Requirements

    Do not use Table 6 or Table 7 to size a constant volume pump. 3.5.4.1 Water Flow Rates (Variable Primary Pumping Systems) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 23: Water Flow Rates (Primary / Secondary Systems)

    Table 10 can be maintained through each boiler connected to the system. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 24: Boil Out Procedure

    Add chemicals slowly and in small the boiler. amounts to prevent excessive heat and agitation. WARNING Do not flush the system through the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 25: Draining And Refilling The Boiler & System

    Gas formation (air trouble) Pump seal and gland problems the system see section 3.8. Air vents sticking and leaking Frequent relief valve operating Piping leaks at joints Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 26: Objectives

    Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 27: Table 13 Recommended Feed Water Limits

    Contact local authorities to determine if treated boiler water can be discharged into local waste water system. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 28: System Start-Up

    Pressurize the Fuel System: 1. Open the manual gas shut-off valves icons from the Home screen: Menu, • located upstream of the field supplied gas Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 29: Select Operational Mode

    After each adjustment, close all jacket panels and doors and wait until O2 level has stabilized before making any additional adjustments. This may take approximately 15 minutes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 30: Finish Commissioning The Boiler

    3. Inspect the boiler for damage and loose wire connections. 4. Remove all flammable material present in the vicinity of the boiler. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 31: Testing Of Controls And Safety Devices

    Contact the boiler manufacturer or a qualified heating service technician if the boiler has failed to light consecutively three times after initially resetting the Concert boiler control. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
  • Page 32: Service, Maintenance, And Inspection

    If any controls are replaced, they must be replaced with identical models supplied 1. Make visual inspection gauges, by Thermal Solutions. monitors, and indicators and record readings in boiler log. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 33: Weekly

    Any accumulation of soot or debris should be thoroughly cleaned out. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 34: Burner Assembly Cleaning

    2. If necessary, brush the tubes of the heat exchanger using non-abrasive, non- metallic bristle brush. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 35: Tube Replacement Procedure

    1. Tube Puller (P/N 106019-02) 2. Tube Driver (P/N 106019-01) 3. Sledgehammer (steel head, approximately 3 lb) Figure 8: Panel Removal in Preparation for Tube Inspection Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 36: Figure 9: Tube Puller Insertion

    Pipe dope may also be applied to the tube-end. Cutting oil may be mixed with the pipe dope for easier application. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
  • Page 37: Form

    Do Not Overdrive Tubes! Overdriving tubes can cause damage to the tubes and boiler header holes. Use only approved Thermal Solutions tube driver and specified hammer. The end-formed tube fitting is designed to deform if overdriven to minimize damage to the 10.
  • Page 38: Safety And Operating Controls

    Do not install, operate, service or repair any components of this equipment unless you are qualified and fully understand all requirements and procedures. Trained personnel should refer to those who have completed Thermal Solutions Service School training specific to this product.
  • Page 39: Troubleshooting

    After “Priority running. protection” time or the end of the Domestic Hot Water Heat Request the system and boiler pumps will be free to run. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 40 Display has lost communication with controller. defective display or defective control. 2. Refer to Concert Boiler Control manual for Communication Error Communication Fault. more details. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 41 Remove the boiler’s side panels and check for flue gas leakage around the heat exchanger, Leakage burner mounting plate, and blower transition piece. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 42: Appendix A Sizing Gas Piping

    Local Codes and requirements of gas supplier. In the absence of such requirement follow National Fuel Gas Codes, NFPA /ANSI Z 223.1 and/or CAN/CGA B149 Installation Codes. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
  • Page 43: Table 17: Maximum Gas Capacity Of Schedule 40 Pipe

    1.61 44.7 22.4 11.2 4.02 1.88 8.04 2.067 1.21 57.4 28.7 14.4 5.17 2.41 10.3 2-1/2 2.469 1.44 68.5 34.36 17.1 6.16 2.88 12.3 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 44: Table 19: Specific Gravity Correction Factors

    Equivalent lengths are for standard screwed fittings and for screwed, flanged, and welded valves relative to schedule 40 steel. Table 19: Specific Gravity Correction Factors Specific Gravity Correction Factor Specific Gravity Correction Factor 1.04 Propane Butane Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 45: Appendix B Vent And Combustion Air Pressure Drop Data

    Diameter (in.) (eq ft/ft) (eq ft) (eq ft) (fpm) 6.25 3.13 1121 1.32 .658 ARC1500 Pressure Drop in Equivalent Feet (Combustion Air Duct) 3.03 1.49 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 46 ARC2500 Pressure Drop in Equivalent Feet (Combustion Air Duct) 4.17 1576 2.56 1.28 1009 ARC3000 Pressure Drop in Equivalent Feet (Combustion Air Duct) 1.19 12.5 1895 1.85 1213 1.41 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 47: Appendix C Venting Diagrams

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix C Venting Diagrams Appendix C.1 Typical Horizontal Vent Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 48: Appendix C.2 Typical Vertical Pressurized Venting

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix C.2 Typical Vertical Pressurized Venting Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 49: Appendix D Combustion Air Diagrams

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix D Combustion Air Diagrams Appendix D.1 Typical Horizontal Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 50: Appendix D.2 Typical Vertical Air Intake Piping

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix D.2 Typical Vertical Air Intake Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 51: Appendix E Boiler Piping Diagrams

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E Boiler Piping Diagrams Appendix E.1 Single Boiler, Primary / Secondary Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 52: Appendix E.2 Multiple Boilers, Primary Reverse-Return Piping

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E.2 Multiple Boilers, Primary Reverse-Return Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 53: Appendix E.3 Multiple Boilers, Primary / Secondary Reverse Return Piping

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E.3 Multiple Boilers, Primary / Secondary Reverse Return Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 54: Appendix E.4 Multiple Boilers, Primary / Secondary Piping

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E.4 Multiple Boilers, Primary / Secondary Piping Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 55: Arctic Installation And Operation Manual Appendix E.5 Multiple Boilers, Primary / Secondary Piping, Heating With Domestic Hot Water

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E.5 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 56: Appendix E.6 Multiple Boilers, Primary / Secondary Piping, Heating With Domestic Hot Water (Continued)

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix E.6 Multiple Boilers, Primary / Secondary Piping, Heating with Domestic Hot Water (continued) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 57: Appendix F Water Flow Pressure Drops

    7.18 6.53 9.37 8.89 12.76 12.80 18.37 20.00 28.70 Delta T’s are based on the maximum output with a nominal boiler efficiency of 95%. Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 58: Appendix G Wiring Diagrams

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix G Wiring Diagrams Appendix G.1 ARC1000 Wiring Diagram Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 59 Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 60: Appendix H Repair Parts

    All boiler Repair Parts may be obtained through your local authorized Thermal Solutions Representative. Should you require assistance in locating a Thermal Solutions representative in your area, or have questions regarding the availability of Thermal Solutions products or repair parts, please contact Thermal Solutions Customer Service at (717)-239-7642 or Fax (877)-501-5212.
  • Page 61: Table 20: Heat Exchanger Parts

    Black Impregnated Gasket 2-1/2” Wide 20.5 ft (20.5 LF) 105668-02 Shown (Tube Access Doors) Black Impregnated Gasket 1” Wide 37 ft (37 LF) 102178-01 Shown (Flue Collector) Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 62: Appendix H.2 Arc1000 Burner Assembly

    106685-01 Igniter/Scanner Gasket 105246-02 Burner 105618-01 Ultra-Violet (UV) Lens 107032-01 Igniter 105678-01 Site Glass Bushing 105657-01 Site Glass Gasket 105490-01 Site Glass Lens 105656-01 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 63: Appendix H.3 Gas Train And Upper Vestibule Controls

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix H.3 Gas Train and Upper Vestibule Controls Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 64: Table 22: Gas Train And Upper Vestibule Controls

    Pressure Switch Tubing (3FT) 92465560 Minimum Air Pressure Switch (1) 106239-01 (Combustion Air) Maximum Air Pressure Switch (1) 105691-01 (Blocked Vent) Auto-Reset High Limit (1) 80160626 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 65: Appendix H.4 Jacket

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix H.4 Jacket Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 66: Table 23: Jacket

    Top Panel (1) 105174-04 Rear Panel (1) 105173-02 Side Door (1) 105178-02 Air Intake Filter (1) 811SOL0020 Black Strip (67.5 LF) 105476-01 Shown Gasket Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 67: Appendix H.5 Outlet Manifold

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix H.5 Outlet Manifold Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 68: Table 24: Outlet Manifold

    Left Side Assy. Manifold Cover (1) 105480-03 Cap Assy. Manifold Cover (1) 105480-01 Right Side Assy. Optional Remote Header sensor, (1) 105685-01, 105684-01 Immersion Well Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 69: Appendix H.6 Miscellaneous External Components

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix H.6 Miscellaneous External Components Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 70: Table 25: Miscellaneous External Components

    1" Pipe Trim Ring and Gasket (2) 105211-04, (2) 8205652 Air Vent Trim Ring and Gasket (1) 105211-05, (1) 105693-01 Air Intake Ring and Gasket (1) 81156106, (1) 82056106 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 71: Appendix H.7 Controls

    Form: 2435 Revision: 8 Arctic Installation and Operation Manual Date: 9-19-2016 Appendix H.7 Controls Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 72: Table 26: Controls

    Not Shown Control-Limit-Power Harness (1) 105660-01 Not Shown Communication-Sensing Harness (1) 105661-01 Not Shown Line-Flow Harness (1) 105662-01 Not Shown Display Power Harness (1) 105663-01 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...
  • Page 73 Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email:...
  • Page 74 Misuse in general and, specifically, operation and maintenance contrary to the written instructions furnished with the unit, disconnection, alteration or addition of Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Web: www.thermalsolutions.com Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com...

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