Thermal Solutions ARC-4500 Manuals

Manuals and User Guides for Thermal Solutions ARC-4500. We have 1 Thermal Solutions ARC-4500 manual available for free PDF download: Installation & Operation Manual

Thermal Solutions ARC-4500 Installation & Operation Manual (100 pages)

Brand: Thermal Solutions | Category: Boiler | Size: 13.28 MB

Table of Contents
2
Introduction
5
Important Information
5
Disclaimers and Local Codes
5
Test and Inspections
6
Component Description
6
Table 1: Water Flow Switch Settings
6
Figure 1: Arctic 1000 External Boiler Connections
7
Figure 2: Arctic 1500-3000 External Boiler
7
Connections
7
Figure 3: Arctic 3500-6000 External Boiler Connections
7
Installation Conformance
8
Boiler Foundation
8
Clearance and Serviceability
8
Ambient Boiler Room Temperatures
8
Pre-Installation
8
Figure 4: Clearances and Serviceability
9
Table 2: Clearances and Serviceability
9
Boiler Water and Condensate Connections
10
Installation
10
Condensate Trap/Drain Assembly
11
Figure 5: Condensate Drain Trap
11
Figure 6: Condensate Assembly Orientation
11
Table 3: Typical Condensate Flow Rate
11
Gas Supply Connections
12
Venting
15
Field Installation
16
Venting Design Requirements
16
Table 4: Vent and Combustion Air Pipe Diameters
17
Table 5: Vent and Combustion Air Equivalent Length
17
Table 6: Vent Air Pressure Drop Data
18
Table 7: Combustion Air Pressure Drop Data
19
Table 8: Combustion Air and Flue Gas Requirements
20
Table 9: Approved Vent Manufacturers and
20
Table 10: Stainless Steel and CPVC Vent Adapters
20
Table 11: Polypropylene Vent Adapters
21
Table 12: Stainless Steel Vent and Intake
21
Table 13: Polypropylene Vent and Intake
21
Table 14: Recommended Venting Configurations
22
General Termination
23
Figure 7: Vent Terminal Clearances
24
Table 15: Other than Direct Vent Terminal
25
Table 16: Table of Acceptable Terminations
26
Vent and Combustion Air Terminations
27
Figure 8: Horizontal Sidewall Termination
28
Figure 9: Slopped Roof Termination
28
Multiple Appliance Terminations
29
Figure 10: Flat Roof Vent Terminations
29
Terminal Installation
30
Figure 11: Multiple Appliance Direct Vent
31
Termination
31
Polypropylene Venting
32
Optional Room Air for Combustion
32
Figure 12: Flexible Vent in Masonry Chimney with
35
Massachusetts
36
Requirements
38
Table 17: Electrical Requirements
38
Gas Supply Requirements
39
Sound Pressure Levels
39
Table 18: Gas Supply Requirements
39
Table 19: Sound Pressure Levels
39
Table 22: Water Flow Rates for Primary/Secondary
40
Table 23: Water Flow Rates for Primary/Secondary
40
Table 20: Minimum Water Flow Rates for Variable
40
Table 21: Maximum Water Flow Rate for Variable
40
Boiler out Procedure
41
Before Operation
41
Table 24: Water Flow Rates for Constant Volume
41
Table 25: GPM Increase for Glycol System
41
Replacement Boiler Installations
42
Draining and Refilling the Boiler & System
42
Table 26: Chemical Agents and Effects
43
System Start-Up
44
Table 27: Recommended Feed Water Limits
44
System Check
45
Power the Boiler
45
Figure 13: Dungs Valve
47
Figure 14: Siemens Valves
47
Table 28: Siemens Nominal Low Fire
47
Finish Commissioning the Arctic 1000 - 6000
49
Table 29: Safety Device Tests
50
Service, Maintenance, and Inspection
51
Figure 15: Arctic 1000-3000 Ignition Assembly
52
Figure 16: Arctic 3500-6000 Ignition Assembly
53
Figure 17: Panel Removal in Preparation for Tube
54
Figure 18: Panel Removal in Preparation for Tube
54
Figure 19: Panel Removal in Preparation for Tube
55
Figure 20: Tube Puller Insertion
56
Table 30: Safety and Operating Controls
58
Table 31: General Troubleshooting
59
Appendix A: Sizing Gas Piping
60
Table 32: Maximum Gas Capacity of Schedule
60
Table 33: Equivalent Lengths of Standard Pipe
61
Table 34: Specific Gravity Correction Factors
61
Appendix B: Air Switch Adjustment Arctic 1500-6000
62
Appendix C: Venting Diagrams
63
Figure 21: Typical Horizontal Vent Piping
63
Figure 22: Typical Vertical Pressurized Venting
63
Appendix D: Combustion Air Diagrams
64
Figure 23: Typical Horizontal Air Intake Piping
64
Figure 24: Typical Vertical Air Intake Piping
64
Appendix E: Boiler Piping Diagrams
65
Figure 25: Single Boiler, Primary / Secondary
65
Figure 26: Multiple Boilers, Primary Reverse-Return
66
Figure 27: Multiple Boilers, Primary / Secondary
67
Figure 28: Multiple Boilers, Primary / Secondary
68
Figure 29: Multiple Boilers, Primary / Secondary
69
Appendix F: Water Flow Pressure Drops
70
Appendix G: Wiring Diagrams
72
Figure 30: Arctic 1000 Wiring Diagram
72
Figure 31: Arctic 1500 to Arctic 3000 115 VAC Single
74
Figure 32: Arctic 1500 to Arctic 3000 208 - 230 VAC
76
Figure 33: Arctic 2000 to Arctic 3000 208-460 VAC
78
Three Phase Wiring Diagram
78
Figure 34: Arctic 1500 to Arctic 3000 High Turndown
80
VAC Single or
80
Figure 35: Arctic 1500 to Arctic 3000 Dual Fuel
84
Figure 36: Arctic 3500 to Arctic 6000 208-460 VAC
88
Figure 37: Arctic 3500 to Arctic 6000 Dual Fuel 208-460 VAC Three Phase Wiring Diagram
92
Appendix H: Thermal Solutions (Seller) Limited Warranty
97
Appendix I: Installation & Startup Report
98

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Thermal Solutions ARC-4500 Manuals

Thermal Solutions ARC-4500 Installation & Operation Manual (100 pages)

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