Table of Contents
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II. Pre-Installation
III. Installation
A.
Receiving the Boiler
E.
Combustion Air Supply System
IV. Venting
A.
General Venting Guidelines
I.
J.
Removing Existing Appliance
K.
Special Installation Requirements for
V. Requirements
A.
Electrical
D.
Pump and Piping Requirements
VI. Before Operation
A.
Pre-Boil Out Flushing of System
E.
Boiler Water Treatment
VII. System Start-Up
A.
Concert Boiler Control Display Navigation
2
Thermal Solutions, 1175 Manheim Pike, Lancaster, PA 17601 Website: www.thermalsolutions.com
Table of Contents
Phone: 717-239-7642 Fax: 877-501-5212 Email: sales@thermalsolutions.com
5
D.
Power the Circulators
5
E.
Pressurize the Fuel System
F.
Boiler Commissioning
5
G.
Commissioning Arctic 1000 - Arctic 3000
6
6
H.
Dual Fuel Arctic 1500 - Arctic 6000 - Switching
Fuels
8
I.
Commissioning Arctic 1500 - Arctic 6000 High
8
Turndown or Dual Fuel
8
8
K.
Re-Starting After Prolonged Shutdown
8
L.
Testing Controls and Safety Devices
10
M.
Ignition Failure
10
VIII. Service, Maintenance, and Inspection
10
A.
General Maintenance
11
B.
Daily
12
C.
Weekly
12
D.
Monthly
15
E.
Annually
15
F.
Ignition Assembly Cleaning
16
G.
Burner Assembly Cleaning
16
H.
Heat Exchanger Cleaning
23
I.
Tube Replacement Procedure
27
J.
Safety and Operating Controls
29
K.
Troubleshooting
30
Appendix A: Sizing Gas Piping
32
Appendix B: Air Switch Adjustment
32
36
Appendix C: Venting Diagrams
Appendix D: Combustion Air Diagrams
36
Appendix E: Boiler Piping Diagrams
38
Appendix F: Water Flow Pressure Drops
38
Appendix G: Wiring Diagrams
39
Appendix H: Thermal Solutions (seller)
39
39
Appendix I: Installation & Startup Report
41
41
41
42
42
43
44
44
45
45
Arctic 1500-6000
Limited Warranty
45
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