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Arctic I&O manual
P/N 105641-01
For service and repair to the boiler, call your heating contractor. When seeking information on the boiler from
the manufacturer, provide boiler model and serial number as shown on the rating label.
Boiler Model:
Installation Date:
Heating Contractor:
Address:
WARNING
This manual must only be used by a qualified heating installer/service
technician. Read all instructions in this manual before installing. Perform
steps in the order given. Failure to comply could result in severe
personal injury, death, or substantial property damage.
Thermal Solutions Products, LLC
Phone: 717-239-7642
ARCTIC
High Efficiency, Low Emission
CONDENSING BOILER
INSTALLATION & OPERATION MANUAL
WARNING
1175 Manheim Pike, Lancaster, PA 17601
A
S
M
E
H
Serial Number:
Type System:
Phone/Email:
Revision: 14
Date: 1/26/2024
www.thermalsolutions.com
orders@thermalsolutions.com
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Table of Contents
Related Manuals for Thermal Solutions ARC-2500
Summarization of Contents
I. Introduction
A. Important Information & Disclaimers
Explains hazard terms like DANGER, WARNING, CAUTION, NOTICE, installation codes, and personnel requirements.
II. Pre-Installation
A. Installation Conformance & Foundation
Boiler installation must meet jurisdictional codes and require a proper foundation.
C. Clearance and Ambient Temperatures
Details minimum clearances to walls, ceilings, and acceptable ambient temperature range.
III. Installation
B. Boiler Water and Condensate Connections
Instructions for connecting water lines and condensate drain.
E. Combustion Air Supply System
Requirements for providing adequate combustion air.
IV. Venting
A. General Venting Guidelines
Rules for installing vent systems per codes and manufacturer.
C. Field Installation
Instructions for installing vent connectors and supporting the system.
D. General Termination
Rules for vent and combustion air terminal placement and clearances.
V. Requirements
A. Electrical
Electrical connection requirements and table of electrical specifications.
D. Pump and Piping Requirements
Guidelines for pump and piping installation.
VI. Before Operation
A. Pre-Boil Out Flushing of System
Procedure for flushing the system before initial operation.
E. Boiler Water Treatment
Requirements for water treatment, softeners, and monitoring.
VII. System Start-Up
A. Concert Boiler Control Display Navigation
How to navigate the boiler control display.
F. Boiler Commissioning
General commissioning steps and specific model procedures.
I. Commissioning Arctic 1500 - Arctic 6000 High Turndown or Dual Fuel
Detailed steps for commissioning high turndown or dual fuel boilers.
VIII. Service, Maintenance, and Inspection
A. General Maintenance
General maintenance procedures and safety warnings.
E. Annually
Annual maintenance checks.
I. Tube Replacement Procedure
Steps for inspecting and replacing boiler tubes.
Appendix A: Sizing Gas Piping
Table 32: Maximum Gas Capacity Of Schedule 40 Pipe
Table for maximum gas capacity of pipe sizes.
Appendix B: Air Switch Adjustment Arctic 1500-6000
2. Air Switch adjustment is to be done after P1 and P9 firing rates have been established
Detailed steps for air switch adjustment.
Appendix C: Venting Diagrams
Figure 21: Typical Horizontal Vent Piping
Diagram illustrating horizontal vent piping.
Appendix D: Combustion Air Diagrams
Figure 23: Typical Horizontal Air Intake Piping
Diagram for horizontal air intake piping.
Appendix E: Boiler Piping Diagrams
Figure 25: Single Boiler, Primary / Secondary
Diagram for single boiler piping configuration.
Appendix F: Water Flow Pressure Drops
Arctic 1000
Pressure drop data for Arctic 1000.
Appendix G: Wiring Diagrams
Figure 30: Arctic 1000 Wiring Diagram
Wiring diagram for Arctic 1000.
Appendix H: Thermal Solutions (seller) Limited Warranty
LIFETIME THERMAL SHOCK WARRANTY
Warranty against failure due to thermal shock.
LIFETIME PRESSURE VESSEL WARRANTY
Warranty against leaks in the pressure vessel.
LIMITED WARRANTY
General warranty terms for products.
EXCLUSIONS
List of items not covered by the warranty.
Appendix I: Installation & Startup Report
Customer Information
Fields for customer and installation details.
Operating Parameter
Table for recording operational settings.
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