Table of Contents
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INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
Heating Boiler Models
AMP 1000
AMP 1250
AMP 1500
AMP 2000
Model: ______________________________________________
Serial Number: ______________________________________________
Installation Date: ______________________________________________
: __________________________________________
Heating Contractor
Thermal Solutions Products, LLC
Phone: 717-239-7642
Hot Water Supply
Boiler Models
AMP 2500
AMPW 2500
AMP 3000
AMPW 3000
AMP 3500
AMPW 3500
AMP 4000
AMPW 4000
1175 Manheim Pike, Lancaster, PA 17601
Save this manual for future reference.
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury or death.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Immediately call your gas supplier
from a neighbor's phone. Follow the
gas supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be performed
by a qualified installer, service agency or the
gas supplier.
Email: orders@thermalsolutions.com
PN: 108588-01
REV. 6
www.thermalsolutions.com
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Table of Contents
Related Manuals for Thermal Solutions AMP 3000
Summarization of Contents
Hazard Definitions
Hazard Symbol Definitions
Defines hazard symbols used in the manual.
Read Before Proceeding
Gas Leakage Emergency Procedures
Emergency procedures for gas leaks.
Local Codes Compliance
Installation must comply with local codes and regulations.
Product Ratings, Specifications, and Dimensional Data
Boiler Ratings and Specifications
Details the product's ratings, specifications, and dimensions.
AMP Component Identification
Key Component Descriptions
Identifies and describes the key components of the AMP appliance.
Unpacking The AMP
Appliance Unpacking and Initial Inspection
Steps for unpacking, moving, and inspecting the unit.
Pre-Installation and Mounting
General Installation Requirements
Key requirements for appliance installation and site preparation.
Appliance Mounting Guidelines
Specifies how and where the appliance should be mounted.
Installation Clearance Requirements
Specifies minimum clearances for safety and serviceability.
Venting
General Venting Guidelines and Design
General rules and recommendations for vent system installation.
Venting Design Requirements
Key design considerations and pressure requirements for venting.
General Vent Terminal Location and Clearances
Specifies rules for vent and air intake terminal placement.
Field Installation of Vent and Air Piping
Instructions for installing vent and air intake pipes in the field.
Polypropylene Venting Requirements
Details requirements and precautions for using polypropylene venting.
Room Air for Combustion Guidelines
Explains using room air for combustion and related requirements.
Removing Appliances from Common Venting
Provides guidance on removing existing appliances from common venting systems.
Massachusetts Venting Requirements
Outlines special installation requirements for Massachusetts.
Condensate Disposal
Condensate Trap Installation
Covers general guidelines and installation of the condensate trap.
Condensate Neutralizer and Pump Use
Details condensate neutralizer installation and common condensate pump/sump use.
Hydronic Piping
Hydronic Piping Guidelines and Manifold
Covers general hydronic piping guidelines and manifold.
Heat Exchanger Head Loss Data
Details heat exchanger head loss and temperature rise data.
Standard Piping Component Requirements
Describes required and recommended standard piping components.
Water Quality and Treatment Guidelines
Discusses water quality requirements and treatments for system longevity.
Heating Boiler Piping diagrams
Single Boiler Primary/Secondary Piping Diagram
Provides a diagram for single boiler primary/secondary piping.
Hot Water Supply Boiler Water Piping
Hot Water Supply Piping Guidelines
Covers piping guidelines for hot water supply applications.
Piping Components and Scald Protection
Details piping components, safety relief valve, and scald protection.
Gas Piping
Gas Piping Guidelines and Requirements
Covers guidelines and requirements for gas piping installation.
Electrical
Electrical Installation and Power Requirements
Covers general electrical installation and power requirements.
System Start-up
System Setup Verification and Startup
Outlines the system setup verification and initial appliance startup steps.
System Start-up(continued)
Operating Instructions and Safety
Provides operating instructions and safety warnings for startup.
Service and Maintenance
Refractory Ceramic Fiber Product Safety
Contains important safety information regarding refractory ceramic fiber products.
General Maintenance and Inspections
Details general maintenance, monthly inspections, and annual inspections.
Igniter Electrode and UV Scanner Maintenance
Covers igniter electrode inspection and replacement, and UV scanner.
APPENDIX A: Tables
Table Index
Lists all tables included in the manual for easy reference.
APPENDIX B: Figures
Figure Index
Lists all figures included in the manual for easy reference.
APPENDIX D: The Dual Gas AMP
Dual Gas Component and Operation
Explains the dual gas capability, components, and operation.
LIMITED WARRANTY FOR AMP COMMERCIAL CONDENSING BOILERS
Ten Year Heat Exchanger Warranty
Ten-year warranty covering heat exchanger defects under normal use.
Ten Year Pressure Vessel Shell Warranty
Ten-year warranty for the pressure vessel shell assembly.
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