SOLARFOCUS ecotopzero Manual

SOLARFOCUS ecotopzero Manual

Pellet boiler
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Pellet boiler
ecotop zero , ecotop light
Operation manual for the system operator
Read carefully before operating
DR-0178-EN / v13-230502

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Summary of Contents for SOLARFOCUS ecotopzero

  • Page 1 Pellet boiler ecotop zero , ecotop light Operation manual for the system operator Read carefully before operating DR-0178-EN / v13-230502...
  • Page 2: Table Of Contents

    11 Temperature difference - charge control 3.2 Conditions for claims 3.3 Claims rendered void 12 Connecting boiler control to the internet 4 Product information 13 SOLARFOCUS-connect 4.1 Proper use 13.1 Ordering/enabling 4.2 Fuel 13.2 Requirements for use 4.3 Requirements of storage area/room 13.3 Reading display serial number...
  • Page 3: About This Manual

    The system may only be installed and brought into Language operation by certified qualified personnel The language of the original manual is German. All (SOLARFOCUS service technician or other language versions of this manual are trans- SOLARFOCUS service partner). lations.
  • Page 4: Warranty, Guarantee

    SOLARFOCUS recommends the installation of a deaerator, such as a SpiroVent, in the hottest area in the system. Operation manual ecotop-zero, ecotop-light...
  • Page 5: Conditions For Claims

    3  Warranty, guarantee – The repair and/or warranty replacement shall be Return temperature in the boiler carried out on site or in the SOLARFOCUS fact- – A temperature below the dew point (leads to ory at our discretion. corrosion in the boiler) must be prevented by a –...
  • Page 6: Product Information

    4  Product information 4.4 Product description 4 Product information zero light – The ecotop /ecotop is a boiler for the combustion of wood pellets. 4.1 Proper use – The boiler has an automatic fuel ignition system, zero/light – The boiler ecotop is intended for heating automatic fuel supply and automatic heat up water in closed heating systems.
  • Page 7: Type Plate

    4  Product information Extension for exhaust pipe connection 4.9 Safety devices – Accessories (included) for optional extension of Overtemperature reset (OTR) the connection, from Ø100 mm to Ø130 mm. – Can be used for directing the flue gas pipe up or to the rear. –...
  • Page 8: Efficient And Low-Emission Operation

    4  Product information Safety valve (to protect against excess pres- Rotary valve sure in the system) The rotary valve fulfils all normative requirements for the approved fuels regarding fire protection, burn- – The safety valve is a safety device for protecting back safety, backflow of gases: against overpressure in the water circuit of the heating system.
  • Page 9: Functional Components

    4.12 Innovative technologies Electrostatic dust collector To filter the last remaining dust particles from the flue gas stream as well, SOLARFOCUS has developed an integrated electrostatic dust collector. A special discharge electrode with a high voltage of up to 30 kV ionises the fine dust particles, which then form a layer of dust on the collection electrode.
  • Page 10: Technical Specifications

    4  Product information 4.13 Technical specifications zero light ecotop , ecotop Nominal heat output (NWL) 15.4 19.7 24.0 [kW] Heat output range 4.6 - 15.4 5.9 - 19.7 7.2 - 24.0 [kW] Energy efficiency class Boiler class (according to EN 303-5:2012) Boiler efficiency - zero - full load 95.7 95.3...
  • Page 11 4  Product information zero light ecotop , ecotop NOx full load [mg/m³] NOx partial load [mg/m³] Org. C full load [mg/m³] Org. C partial load [mg/m³] Dust content full load [mg/m³] Dust content partial load [mg/m³] light Emissions according to test report - ecotop Flue gas values (in relation to 13% O ) from test report:test- TÜV Süd...
  • Page 12: Dimensions

    4  Product information 4.14 Dimensions Front Back Side view Top view: Flue gas pipe connection towards Top view: Flue gas pipe connection towards rear Boiler return Boiler flow Flue gas pipe Pellet return air Pellet suction Operation manual ecotop-zero, ecotop-light...
  • Page 13: Use And Operation

    5  Use and operation STOP 5 Use and operation The burnerisswitched off. No heating requests of the connected devices are Touch display for operation fulfilled. If the boiler is supplied with a mains power supply, the manager-touch boiler control starts eco .
  • Page 14: Heating Circuit Output Test

    5  Use and operation 5.3.1 Heating circuit output test 3 Heat exchanger cleaning > 15 4 User lock > 16 5 Message log : Recording of alarm and noti- fication messages > 16 6 Operating hour counter > 17 7 Boiler output test (ATTENTION: Only to be The available electrical outputs can be switched undertaken by qualified personnel).
  • Page 15: Vacuum Output

    On switches the function to standby. I.e. a connected – Selectively: The heads are successively emptied external boiler may only start when it receives the release from the SOLARFOCUS boiler (e.g. on the through extraction. basis of a lack of fuel, operating fault).
  • Page 16: User Lock

    Off: The user lock is switched off. On: Switches on the user lock function. If the display is not touched for one minute, the user lock is active in the screens. Password reset The current password is reset to the value solarfocus. Operation manual ecotop-zero, ecotop-light...
  • Page 17: Operating Hours Counter

    5  Use and operation 5.4.6 Operating hours counter The integrated heat quantity measurement is reached via 5. The pellet consumption is displayed with maximum 15% deviation and is used together with the efficiency factor for calculating the heat quantity. The efficiency factor depends on the dif- ference between the ambient temperature and flue The operating hours of the individual outputs are lis- gas temperature, residual oxygen content and energy...
  • Page 18: Boiler Output Test

    – Remote access to the control – mySOLARFOCUS app > 35 – Weatherman function > 37 – SOLARFOCUS-connect > 34 Hardware A cable connection is required on site for connecting the control to the router. > 33...
  • Page 19 Detailed information on use of mySOLARFOCUS are not included in the commissioning and ser- > 35 vice activities for your SOLARFOCUS system. Language selection Requirements for use – ecomanager-touch control with 7" display –...
  • Page 20: Heating Circuit

    6  Heating circuit 6.1 Heating circuit settings 6 Heating circuit 1 Heating circuit operating mode > 20 2 GeneralSettings 1 Name of heating circuit 3 Room settings > 24 2 Operating mode 4 Mixing valve settings > 24 3 Outside temperature 5 Heating curve >...
  • Page 21 6  Heating circuit Reduced mode Holiday mode Holiday mode deactivates the active The heating circuit pump is activated. A operating mode for the entered duration. shutdown occurs whenever – the ambient switch off temperature for reduced mode is reached or –...
  • Page 22: Heating Curve

    6  Heating circuit 6.1.2 Heating curve 2-point heating curve The desired heating circuit required flow temperature in heating mode is set for an outside temperature of - 15°C and +15°C 7. Between these outside tem- peratures, the required flow temperature is calculated The heating circuit flow temperature is controlled by from the characteristics of the heating curve (inter- the heating circuit operating mode and by the outside...
  • Page 23 6  Heating circuit Perceived Recommended Current outside tem- room tem- adaptation of heat- perature perature ing curve Increase tem- too cold perature value at +5°C to +15°C Reduce tem- too hot perature value at 3-point heating curve Function must be activated by qualified per- sonnel at 11.
  • Page 24: General Settings

    6  Heating circuit Buffer difference Perceived Current Recommended adapt- outside tem- room tem- The burner (fehlender oder ungültiger ation of heating curve perature perature Codeausschnitt) starts when in the buffer the tank temperature top falls below the required flow tem- Increase temperature too cold perature minus the buffer difference.
  • Page 25 6  Heating circuit Switching hysteresis room temperature Room target temperature If the current room temperature exceeds the required If during heating mode the room temperature room temperature plus the set switching hysteresis exceeds the set value for the required room tem- value, the heating circuit pump will switch off.
  • Page 26: Screed Program

    6  Heating circuit 6.1.5 Screed program ATTENTION - This is a screed drying pro- gram, which needs to be adjusted precisely to the specifications of the screed installer. After clicking on the screed button, a pop-up window will appear immediately, which reminds you once again to adapt the setting values according to the spe- cifications of a specialist company.
  • Page 27: Dhw Heating

    7  DHW heating 7.1.1 DHW tank settings 7 DHW heating DHW can be heated up intwo ways: – With a DHW tank > 27 (the energy source of the DHW tank is the boiler or a buffer tank – With the HYKO hygiene combination tank (DHW is fed through the buffer tank in a stainless steel corrugated tube heat exchanger with circulation operation.)
  • Page 28: Hyko Hygiene Combination Tank

    7  DHW heating Example 7.3 Fresh water module - Required temperature 1 = 55°C A fresh water module heats hot water in circulation - Hysteresis = 10°C operation via an external heat exchanger. The cir- The DHW tank charge starts when the DHW tem- culation pump of the fresh water module starts when perature falls to 45°C (requirement: The temperature a DHW output point is opened.
  • Page 29: Recirculation Control

    8  Recirculation control Fresh water module settings 8 Recirculation control (optional additional function) A recirculation line results in the hot water being quickly available at the extraction points (also called tapping points, e.g. basin, shower, bath, etc.), even with long supply pipes. Recirculation control is possible with a fresh water module or for a DHW tank.
  • Page 30: Recirculation Control - Options

    7  DHW heating Time switching (Monday-Sunday, by block, etc.): In 8.2 Recirculation control - options this respect, time releases can also be set for recir- To make use of the following controls, time culation control. switching (Monday-Sunday, by block, etc.) must be selected for the parameter release Switch-on duration / Hold-on time type.
  • Page 31: Buffer Tank

    9  Buffer tank Maximum buffer cylinder temperature bottom 9 Buffer tank The buffer tank is charged until the Buffer cylinder temperature bottom has reached this value. Recom- mendation: 60°C In order to ensure optimum and efficient use of the buffer tank, the difference between these two temperatures should be >15°C.
  • Page 32: Solar System

    10  Solar system 10 Solar system 11 Temperature difference - charge control (optional additional function) The solar yield is charged into a solar tank. This tank (optional additional function) can be a buffer tank or a DHW tank. manager-touch – This function extends the eco control 1 Collector temperature (measured at the col- to include two (independent) differential control cir-...
  • Page 33: Connecting Boiler Control To The Internet

    (PC, modem/router, etc.). The customer is responsible for the install- Recommendation: Set a fixed IP address ation and configuration of SOLARFOCUS- (=DHCP OFF), i.e. the boiler control has a connect and the mySOLARFOCUS app. constant IP address.
  • Page 34: Solarfocus-Connect

    – Central control eco 13.1 Ordering/enabling Not compatible with: SOLARFOCUS-connect is obtained as follows: – Control ecomanager – Order Art. 60893 (by email to app@solarfocus.at) manager-touch – eco control with 5.7” display nator – All boilers of the model series thermi –...
  • Page 35: Approving Additional Users

    You have the option of inviting other users to take – Display of the solar yield of your solar power sys- advantage of SOLARFOCUS-connect, that is allow these users to access your heating system. The access can be restricted in time and the user can Installation and configuration of this function also be removed.
  • Page 36: Installing The App, Registering The User

    13  SOLARFOCUS-connect ► Note the serial number and PIN Important: In principle only one user may ► Change the Send data parameter to Yes. access a system. If additional users wish to access a system, then they must be approved in advance.
  • Page 37: Weatherman Function

    – or when to remain inactive, because sunshine is expected. Prerequisite for using the weatherman function: Registration of the boiler on the SOLARFOCUS web Weatherman function server (www.mysolarfocus.com), or in the Off: The weather forecast is shown in the display, but mySOLARFOCUS app.
  • Page 38: Dhw

    15  Weatherman function Weather influence heating circuit 1 Good weather being forecast means the following: – The flow temperature of the heating circuit is This area is only visible when the heating circuit obtains its energy from a buffer tank enabled in the reduced (within the heating period) to maximum control.
  • Page 39: Buffer Tank Charging

    15  Weatherman function Activate the weather influence hot water function only 15.4 Buffer tank charging if the DHW tank/hot water area is heated by a solar power system, or is charged from a buffer tank that is heated by a solar power system. Good weather forecast delays the start of the burner in the event of a request from the DHW tank/hot water area.(fehlender oder ungültiger Codeausschnitt)
  • Page 40: Maintenance And Cleaning

    16  Maintenance and cleaning 16.1.1 Emptying the ash container 16 Maintenance and cleaning Empty the ash container when the notification mes- Regular maintenance of the heating system is sage on the boiler control display appears. a prerequisite ATTENTION Before emptying the ash con- –...
  • Page 41: Boiler Cleaning - Manual Activities

    16  Maintenance and cleaning Check the stainless steel combustion grate for wear In the event of advanced wear of the stainless steel combustion grate, the spaces in the grate enlarge. A seriously worn stainless steel combustion grate will allow incompletely burned pellets to fall through. Check this regularly if you remove the ash from the combustion chamber;...
  • Page 42: Replacing The Stainless Steel Combustion Grate

    16  Maintenance and cleaning ► Clean ignition pipe. 16.1.5 Replacing the stainless steel com- ► Reinsert the closure stone. bustion grate ► Switch the boiler to STOP > 13 and leave to cool. Removing ash from the combustion cham- ► Open filling room door ►...
  • Page 43: Check Safety Valve

    – Ensure sufficient heat removal for the boiler (e.g. Contact your heating engineer or the SOLARFOCUS energy removal to buffer tank or heating circuit). customer centre. > 3 –...
  • Page 44: Emission Measurement For External Boilers

    18  Messages ► As soon as Measurement enable appears in the 18 Messages status bar, the measurement can be started. manager- Messages that arise are shown in the eco – The chimney sweep function remains active for a touch control display, each message is saved in the period of 40 minutes.
  • Page 45: So Qp

    16  Maintenance and cleaning Possible messages No. Message SO QP 68 Room air flap does not close The message in question determines who is sup- 69 Error communicating with the room air posed to take the required action (system operator module SO or qualified personnel QP).
  • Page 46 16  Maintenance and cleaning 7 - Flue gas sensor wrong measured value 17- Error boiler temperature sensor The flue gas temperature sensor has a fault and must Message is triggered when a boiler temperature be replaced. sensor short-circuits (display -30.0°C) or a disruption occurs (display 150.0°C).
  • Page 47 16  Maintenance and cleaning 24 - Safety chain has triggered 33 - No feed motor current flow Due to a sudden reduction in the heat removal, the boiler temperature can rise above 90°C. In this case, 35 - CANbus interruption the overtemperature reset trips and initiates a rapid Communication between the operating element shut-down of the boiler.
  • Page 48 16  Maintenance and cleaning 40 – Ignition not possible 43 - Fault in diverter for suction heads (DFSH) This message appears after two unsuccessful igni- This message only appears in conjunction with the tion attempts. optional accessory Automatic diverter for suction heads, see also separate manual DR-0004.
  • Page 49 16  Maintenance and cleaning 52 - Limiting thermostat is open A fuse in the electronic module is defective ► Check fuse, replace if necessary The heating circuit limiting thermostat is open. Heat- ing water with excessive temperature was diverted to Error in the electronic module’s power supply the heating circuit.
  • Page 50 16  Maintenance and cleaning 77 - Fuse F12 defective 82 - Differential pressure suction turbine Fuse F12 protects the X26, X27 and X80 outputs on The permissible pressure difference measured by the the boiler power element (holding magnets for the air differential pressure gauge has fallen below the min- supply to the boiler).
  • Page 51: Electrical Fusing

    19  Electrical fusing 87 - Differential pressure - boiler immediate stop Fuses on the power element The permissible pressure difference measured by the Rating Size Use differential pressure gauge has fallen below the min- F1 T 3.15A 5x20 Fuse 230 V AC: Main trans- imum.
  • Page 52: Innovative_Products

    Innovative makes you independent products that are easy on the envi ronment and your wallet. Everything from a single source þ _Biomass heating þ _Solar energy systems þ _Heat pumps þ _Fresh water technology Pellets Log wood + pellets Log wood Wood chips Solar energy Fresh water...

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