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Pellet boiler pellet
touch
Installation manual for qualified personnel
Read carefully before operating.
DR-6015-EN / v18-202002

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Summary of Contents for SOLARFOCUS pellet top touch 35

  • Page 1 Pellet boiler pellet touch Installation manual for qualified personnel Read carefully before operating. DR-6015-EN / v18-202002...
  • Page 2: Table Of Contents

    About this manual SOLARFOCUS GmbH, Werkstraße 1, A-4451 St.Ulrich/Steyr © SOLARFOCUS GmbH, All rights reserved. No part of this document Tel.: +43 (0)7252 / 50 002-0, Fax: +43 (0)7252 / 50 002-10 may be reprinted, duplicated or reproduced in any form without the prior office@solarfocus.at www.solarfocus.at...
  • Page 3: For Your Safety

    Limitation of liability SOLARFOCUS GmbH is not liable for personal injury and property damage due to: Failure to observe the instructions in this manual. Use of the product for any purpose other than for its intended use.
  • Page 4 For your safety authorised customer service partner). If visible damage is ascertained (e.g. leakage of water, thermal deformation, traces of smoke or scorching, mechanical damage etc.), operation must not be continued or the boiler started up again. The system may only be operated if it is in perfect technical condition.
  • Page 5: Product Description

    Product description 3 Product description 3.1 Technical specifications pellet touch Rated power 44.9 [kW] Lowest output 10.5 13.4 14.7 [kW] Energy efficiency class Dimensions Width (W) 55.5 [cm] Total width including ash contain- [cm] er (B1) Total depth [cm] Depth without fan (D) [cm] Height incl.
  • Page 6: Dimensions And Installation Dimensions

    Product description 3.2 Dimensions and installation dimensions pellet 35 / 45 (automatic ash extraction may be mounted on the left or right) * Access to the back of the boiler must be provid- ed (min. 45 cm on the left or right) pellet 49 / 70 (automatic ash extraction may be mounted on the left or right) * Access to the back of the boiler must be provid-...
  • Page 7: Sectional Drawing

    Product description 3.4 Sectional drawing pellet 35/45 1 Motors for heat exchanger clean- 2 Lambda sensor 3 Cladding door 4 Operating unit 5 Suction turbine 6 ID fan 7 Flue gas pipe 8 Intermediate pellet store 9 Heat exchanger cleaning 10 Rotary valve and feed auger 11 Ignition device (glow pencil) 12 Stainless steel combustion grate...
  • Page 8: Transporting Of The Boiler

    Transporting of the boiler 4 Transporting of the boiler  Information about boiler weight,  5 4.1 Transport aids pellet 35/45/49/70: Recesses on one boiler front pellet 49/70, in addition, from the boiler top 2 x ring and back, 1" pipe inserted, to the back of the boiler. screws M20 mountable (not included in the scope of delivery)
  • Page 9: Installation

    Installation 5 Installation 5.1 Prior to installation Installation dimensions  6 Information about chimney connection,  20 5.2 Installation sequence 5.2.1 Removing the covers pellet 35/45 pellet 49/70 Fig. 5-1 Fig. 5-2 Lift cover upwards. Release 2 x screws pull cover backwards.
  • Page 10 Installation Mount the cover Mount cover with 12 x self-tapping screws 2. Fig. 5-4_Fitting the cover Install the ash extraction augers Insert the augers 1. Turn the augers to ensure that the bayonet lock socket at the end of the auger latches into the catch on the motor.
  • Page 11: Connect Pellet Hose

    Installation Mount cover and ash container Mount two-section cover with 12 x self- tapping screws 2. Attach ash container and secure it with the two turnbuckles 4. Fig. 5-7_Fitting the cover and ash container If necessary: convert ash container safety switch Item shows the switch assembly when...
  • Page 12: Boiler-Controlled Room Air Damper (Optional)

    Installation 5.2.4 Boiler-controlled room air damper (optional) Function: When the burner is running, the output is energised and the room air damper opens. ► Connect the room air damper to the boiler power element at (230 V AC). ► For the parameter Reserve relay, select the value Boiler operation.
  • Page 13: Hydraulic Connection

    Hydraulic connection 6 Hydraulic connection 6.1 Fill-up water requirements General recommendations for installation Overall output of heat supply German hard- Fit an upstream filter (<25 µm) to prevent particles ness getting into the heating water. Specific water content of the system <20 l / kW Position shut-off valves for each section (in buffer ≤...
  • Page 14: Connections - Overview

    Hydraulic connection 6.2 Connections – overview pellet touch 35/45 pellet touch 49/70 Boiler flow Boiler return Thermal overload protection Drain Sensor for thermal overload protection Dimension of connections:  Technical specifications, 5 6.3 Thermal overload protection Fit the thermal overload protection valve before (as seen from the Cold water direction of flow) the heat exchanger (i.e.
  • Page 15: Return Flow Boosting (Rfb)

     The installation of a return booster is a guarantee condition of SOLARFOCUS.  During installation, make sure that there is a clearance >20cm between the boiler and the return booster module (to allow for subsequent replacement of pump components, if necessary).
  • Page 16: Electrical Connection

    Electrical connection 7 Electrical connection DANGER There is a risk of electric shocks when performing work on electrical components of the product/system!  Before carrying out any work on electrical systems, disconnect the product/system from the power supply and secure it against being switched back on. 7.1 Connections to the boiler power element Fig.
  • Page 17: Power Supply For The Heating System

    Power element cover Lower cover Fig. 7-2 7.5 System type: Suction system with suction auger SOLARFOCUS system Connection X14 5-pin connector, di- on the power rect extraction motor element Route cable (5x1.5 mm², to be provided on site) from connection cable of the direct extraction motor to the power element.
  • Page 18: Other Connections

    Attention! The connection is potential-free and has a maximum load of 5A. External request (X51) Input, i.e. the SOLARFOCUS boiler can be started by an external control; connect to X51 on the power element. Attention! This connection must be potential-free.
  • Page 19: Sensor Resistance Table

    Electrical connection 7.9 Sensor resistance table Sensor type PT 100 PT 1000 KTY 81-110 Tolerance ± 0.7% ± 1% ± 3% Temperature [°C] Resistance [Ohms] Resistance [Ohms] Resistance [Ohms] 92.16 96.09 1000 103.9 1039 107.79 1078 109.74 1097 1000 111.69 1117 1040 115.54...
  • Page 20: Initial Commissioning

    Initial commissioning 8 Initial commissioning  Initial commissioning of the boiler may only be performed by qualified personnel (SOLARFOCUS service technician or SOLARFOCUS service partner) (= condition for guarantee / warranty)  23 System status, according to commissioning checklist for biomass systems, connect the boiler to the mains power supply.
  • Page 21: Pellet Storage Area

    Annex 9.2 Pellet storage area Filling and suction pipe Couplings of "Storz Type-A, with 100 mm internal diameter are most commonly used as connection couplings for the tanker vehicle. The coupling nozzles fit exactly into the recesses around a sewer pipe of 110 mm exter- nal diameter.
  • Page 22: Chimney Connection

    Annex The impact protection mat must be large enough that the entire stream of pellets strikes it. Normally, it must be attached so that it swings freely. (Exception: very small storage areas). The impact protection mat must be long enough that the pellets are not blown underneath it and do not push it away.
  • Page 23: Recommendations Of The Eu Energy Efficiency Directive

    Annex Cross-section and chimney height The necessary cross-section depends on the nominal output of the heating system and the effective chimney height (at least 6.5 m). We recommend that you have the chimney calculations performed by qualified person- nel. However, as a general rule of thumb: Rated boiler Chimney diameter up to 25 kW...
  • Page 24: Storeroom And Conveying System - Overview

    Annex 9.5 Storeroom and conveying system - Overview Suction system with suction heads Suction system with suction auger Suction system with suction heads and sloping floor Pellet box with suction system Pellet heating container Installation manual pellet...
  • Page 25 Annex Boiler cascade solution with different storage / conveying system Installation manual pellet...
  • Page 26: Commissioning Log

    Annex 9.6 Commissioning log Installation manual pellet...
  • Page 27 Annex Installation manual pellet...
  • Page 28: Customer Service Order Form

    Annex 9.7 Customer service order form Installation manual pellet...
  • Page 29 Annex Installation manual pellet...
  • Page 30 Annex Installation manual pellet...
  • Page 31 Annex Installation manual pellet...
  • Page 32 makes you independent Innovative products that take the strain off the envi- ronment and your wallet! Everything from a single source Biomass heating - Solar systems - Heat pumps - Fresh water equipment Tested leading-edge technology - EN ISO 9001 certified Austria Germany...

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