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Related Manuals for SOLARFOCUS octo plus
Summary of Contents for SOLARFOCUS octo plus
- Page 1 plus Pellet boiler octo Installation manual for qualified personnel DR-0030-DE Read carefully before operating. DR-6019-EN / v27-202107...
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Page 2: Table Of Contents
Storing the manual Keep the manual for the entire life of the product. - Email: service@solarfocus.at You must pass the manual on to the new owner - Austria, and international: +43 7252 50002-4920 when the product is dismantled and reused. If the... -
Page 3: For Your Safety
TRVB H 118. Have maintenance work performed regularly (con- tact the SOLARFOCUS GmbH Service Department Accident prevention regulations or an authorised customer service partner). In addition to the instructions contained in this man- If visible damage is ascertained (e.g. -
Page 4: Product Information
Product information 2 Product information 2.1 Scope of delivery Quan- Quan- Pos. Designation Pos. Designation tity tity Ash container Adhesive mount cable tie page 23, Fig. 4-39 Operating unit touch display page 22, Loose cable temperature sensor red, or Fig. -
Page 5: Technical Specifications
Product information 2.3 Technical specifications plus octo 15.5 2.9 – 9.9 2.9 – 14.9 4.6 – 15.5 Output 6.6 - 22 [kW] Energy efficiency class Dimensions Width [cm] Depth with fan [cm] Height [cm] Minimum room height [cm] Tank installation dimensions >75 >80 [cm]... -
Page 6: Dimensions
Product information 2.4 Dimensions plus octo 10, 15 plus octo 15.5, 22 plus Installation manual octo... -
Page 7: Installation Dimensions
Product information 2.5 Installation dimensions plus plus octo 10, 15 / octo 15.5, 22 ** Access to the rear side of the boiler must be provided (at least 45 cm on the left or right). plus * When the solar pump assembly is fitted onto the octo , the distance to the wall must be made larger. -
Page 8: Prior To Assembly
Prior to assembly 3 Prior to assembly 3.1 Installation room The installation location and the fuel storage room must meet the applicable regional regulations (with regard to: structural requirements, ventilation, fire protection, safety equipment, environmental protection; in AT: ÖNORM H5170 and TRVB H 118). The installation room must be frost-proof and dry and have a level floor of sufficient load-bearing capacity (note total weight of boiler ... -
Page 9: Room Sealed Operation (Rs)
The standard intake line has a diameter of diam. 80 mm and is 1 m long (can be extended to a maximum of 3 m). To extend the line further (an additional length of 8 m is possible), the diameter must be increased to diam. 100 SOLARFOCUS boilers of the octo plus series are available in a version for operation as room-sealed appliances. -
Page 10: Installation
Installation 4 Installation 4.1 Assemble the boiler Lay all cables (temperature sensor, motor, lambda sensor, ...) in such a way that they do not touch the tank raw body (where possible run above the insulation, or at a distance from the raw body). Dismantling the intermediate pel- let store Dismantle the intermediate pellet... - Page 11 Installation Screw in adjustable feet Insert disk-shaped insulation under the tank. Screw in 4 pcs adjustable feet (SW24) and adjust tank level. Fig. 4-3 , Installing the burner Position fire clay brick into the back of the burner unit 2. Mount burner unit and flange gas- onto the tank using 4 x hex nuts DIN934-VZ/M12 and wash-...
- Page 12 Installation Installing the corrugated hose connectors Mount 3 x piece corrugated hose connector with gasket cap nut 3. Fig. 4-6 Mount tank temperature sensor bottom Insert 3 pcs temperature sensors into the bracket and secure with screw DIN7985-VZ/M4x10. Lay cables for the sensors on the top of the tank.
- Page 13 Installation , mount tank insulation Place insulation outside of the tank base. Insert two-part disk-shaped insu- lation around the tank. Fix insulation jacket sections by hooking the plastic strips to the tank. Install upper Insulation Fig. 4-9 Mount cover strips and rosettes Mount 2x cover strips and 8x rosettes...
- Page 14 Installation Prepare downpipe insert Bend the finger of the downpipe insert to an angle of ~80°. Tip: use pliers Fig. 4-12 Install downpipe insert and pipe clamp Position pipe clamp including downpipe insert to the down- pipe bracket. Check 3: The finger of the down- pipe insert must be aligned (in plan view) to the boiler back panel.
- Page 15 Installation Mount retaining plates and frames Screw 4x retaining plates to the tank console using 2x hex bolts DIN933-VZ/M6x20 and washers DIN9021-6-VZ 3. Knock the adjustable feet into the frame's shaped tube from be- low, and screw the left and right frame part to the retaining plates, using hex bolts DIN933- VZ/M6x20 and washers DIN9021-...
- Page 16 Installation Chamfer of the cover must reach behind the flange of the burner unit. Fig. 4-18 Mount cross braces Mount the upper cross brace with 2 x hex bolts DIN933- VZ/M5x12 and washers DIN9021- 5-VZ 2. Mount the centre cross brace with 2 x hex bolts DIN933- VZ/M5x12 and washers DIN9021- 5-VZ 4.
- Page 17 Installation Mounting the electrical power ele- ment Mount power element with 4 x screws DIN7985-VZ/M4x10 2. Mount the terminal strip means of 2x screws DIN7985- VZ/M3x10 and hex nuts DIN934- VZ/M3 4. Fig. 4-21 Mount the cable duct Mount the cable duct with 4 x plasterboard dowels 2.
- Page 18 Installation Connect electrical components Connect both motors for heat ex- changer cleaning to X24. Connect lambda sensor to X45. Connect ID fan to X19 and X47. Place temperature sensor in the flue pipe, connect to X34. Fig. 4-24 Mount cable duct cover Lay connector / cable for 230 volt AC supply from X1 power ele- ment to the boiler back in cable...
- Page 19 Installation Mount retaining brackets Mount the 2 x retaining brackets with 2 x hex nuts DIN934-VZ/M8 and washers DIN125A-8-VZ the threaded bolts. Fig. 4-26 Flue chambers: Mount lower cover Mount lower flue chamber cover with the lower 4 x screws DIN7985-VZ/M5x10 and washers DIN9021-5-VZ 2.
- Page 20 Installation Flue chambers: Mount upper cover Attach insulation Turn screwed tabs at the bot- tom of the cover downwards. Mount cover with 4 x screws DIN7985-VZ/M5x10 and washers DIN9021-5-VZ 3. Fig. 4-29 Mount overtemperature reset (but- ton) Screw switching unit behind the cover from the front onto the hex nut and cover cap 2.
- Page 21 Installation Connect ash roller motor Connect the motor for the ash roller to X16, in doing so, clamp protective earth conductor to hex bolt Fig. 4-32 Connect holding magnets Connect primary air-holding mag- via the terminal strip X26. Connect ignition holding magnet to the terminal strip at X27.
- Page 22 Installation Mount door contact switch Install switch into the frame. Connect the cable to the power element X48. Fig. 4-35 Mount door Mount door with 2 hinges using 4 x screws M6x30 2. Mount counterpart for magnetic latch with 2 x DIN 965 M4x10 screws to the door.
- Page 23 Installation Connect the data cable (bus ca- ble) Connect connectors X1 and X4 of the display to the power element X53. 24 V: black wire GND: grey wire CAN A: brown wire CAN B: blue wire Mount rear cover of the display with 4 x screws M4x10 2.
- Page 24 Installation Install cover Position cover 1. Operation is only for the plus octo 10 and 15 Fig. 4-41 Connect pellet hose to boiler Connect 2 x pellet hoses using the hinged hose clamps 2. = return air = suction (pellets) Observe note on installing hoses, ...
- Page 25 Installation Mount suction turbine housing Mount housing with 3 x self-tap- ping screws M4x10 to the frame. Fig. 4-44 Mount front suction turbine cover Mount cover with 4 x self-tap- ping screws M4x10 2. Fig. 4-45 Fix the cable in place with cable ties Fix the laid cables to the recesses with cable ties.
- Page 26 Installation Mount side covers Insert recessed handle into the left cover 2. Mount cover with 5 x self-tapping screws M4x10 4. Mount right cover with 6 x self- tapping screws M4x10 4. Fig. 4-47 Create potential equalisation Establish connection of flat con- nector to power element mount- ing screw...
- Page 27 Installation Place ash container in the boiler Slide the ash container into the retainer. Press locking lever downwards. The ash container is now air- tight. Fig. 4-50 Connect flue pipe Insert flue pipe onto the boiler side connection pipe 2. ...
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Page 28: Establishing The Room-Sealed Connection
The hose must be attached to the floor at several points (e.g. with perforated tape) to prevent it from 'floating' up- wards (in the case of floor-mounting, suction head). Route hose as straight as possible. To avoid sagging, use the SOLARFOCUS item support shell made of zinc- plated sheet steel. - Page 29 Installation Always push the end of the hose fully onto the pipe connection as far as the stop. The hose will slide on to the connection pipe better if you apply a little water to the pipe. Tighten hose clamps firmly. Detachment of the hose and the intake of false air must be reliably prevented. Electrically earth the hose A metal braid is integrated into the interior of the plastic hose coil.
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Page 30: Flue Gas Pipe: Make A Hole For Emission Measurement
Installation 4.4 Flue gas pipe: Make a hole for Exhaust pipe horizontal emission measurement Drilling for measuring point Make the hole for the emission measurement ac- cording to the following images (recommendation according to standard). If these specifications cannot be implemented, then make the measuring point after a calming section, i.e. -
Page 31: Hydraulic Connection
Hydraulic connection 5 Hydraulic connection 5.1 Make-up water requirements General recommendations for installation Overall output of heat supply German hard- ness Fit an upstream filter (<25 µm) to prevent particles from Specific water content of the system <20 l / kW getting into the heating water. -
Page 32: Connections - Overview
Hydraulic connection 5.2 Connections - overview HVL/FWM Hot water supply / fresh water module (IG 1”) Hot water supply (IG 1”) External boiler supply (IG 1”) FKVL Electric heating Electric heating (IG 6/4") element HRL/FWMRL Hot water return/fresh water module re- turn;... -
Page 33: Operating The Octo
If the octo is used with low return temperatures (e.g. only underfloor heating) and without a solar system, SOLARFOCUS recommends also installing a circulation pump between the upper and lower area of the tank. This allows for considerably better use of the entire buffer tank volume and reduces the start/stop intervals. -
Page 34: Electrical Connection
Electrical connection 6 Electrical connection DANGER There is a risk of electric shocks when performing work on electrical components of the product/system! Before carrying out any work on electrical systems, disconnect the product/system from the power supply and secure it against being switched back on. 6.1 Connections to the boiler power element Fig. -
Page 35: Power Supply
Electrical connection 6.2 Power supply A separate power circuit is to be provided in the boiler room / boiler installation room for the heating system; mains connection: 230 V AC / 50 Hz C13 A Specification for the mains connection cable (e.g. in case of replacement): cable SIHF-J 3x1.5 mm² 6.3 Connections required for installation Connection Name of the component... -
Page 36: Types Of Sensors - Overview
69096-1000 External sensor; (plastic housing 66x60x39 mm) 7 Initial commissioning Initial commissioning of the boiler may only be performed by qualified personnel (SOLARFOCUS service technician or SOLARFOCUS service partner) (= condition for guarantee / warranty) Checklist for initial commissioning ... -
Page 37: Commissioning Log
Initial commissioning 7.1 Commissioning log plus Installation manual octo... - Page 38 Initial commissioning plus Installation manual octo...
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Page 39: Customer Service Order Form
Initial commissioning 7.2 Customer service order form plus Installation manual octo... -
Page 40: Plant Schematic
Plant schematic 8 Plant schematic plus 8.1 octo , with DHW tank and solar system plus 8.2 octo , with fresh water module and solar system plus Installation manual octo... -
Page 41: Octo
Plant schematic plus 8.3 octo , with biomass boiler, buffer tank, DHW tank, solar system plus 8.4 octo , with biomass boiler, buffer tank, fresh water module, solar system plus Installation manual octo... - Page 42 Plant schematic plus Installation manual octo...
- Page 43 Plant schematic plus Installation manual octo...
- Page 44 makes you independent Innovative products that are easy on the environment and your wallet. Everything from a single source Biomass heating Solar energy systems Heat pumps Fresh water technology Products for Pellets Log wood + pellets Log wood Wood chips Solar energy...
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