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Installation
Install
the
handlebar.
Align the
punch mark on the handlebar with the top of the
lower
holder.
Place the upper holder on
the handlebar
with the punch marks
facing
forward.
Install and
tighten the
forward
handlebar
holder
bolt
s first, the
tighten the rear bolts.
Torque:
22 N•m
(2.2
kg-m,
16 ft-lb)
Apply thin coat of oil
to
the sliding surfaces of the throttle grip
and
throttle housing.
Connect the
throttle
cable end to the throttle
pipe.
Install
the throttle housing aligning the
slit
of
the
housing with
the punch mark on the
handlebar.
nghten the upper bolt first, then the lower bolt.
Torque:
10
N·m
(1.0
kg-m,
7
ft-lb)
Install
the throttle housing cover and tighten
the
screws
securely.
Torque:
1.5 N•m
(0.
15
kg-m
.
1
.1
ft-lb)
Set
the
b
rake
master
cylinder on the handlebar.
Install
the master
cylinder
holder with the
" UP"
mark up and
align the
end of the holder with the punch
mark
on
the
handlebar.
Tighten the
master
cylinder holder bolts.
NOTE
•
nghten the upper bolt first. then
the
lower
bolt.
Torque:
10
N•m
(1
.0
kg-m
.
7 ft-lb)
Front Wheel/Suspension/Steering
131
PUNCH MARKS
(1
l
THROTTLE CABLE
(4)
BOLTS
(2)
THROTTLE
HOUSING
(
1
l
HOUSING COVER
(31
PUNCH
MARK
~
2)
"UP"
MARK
RICE
RED
11-21
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