KEB COMBIVERT F5 Instruction Manual
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KEB COMBIVERT F5 Instruction Manual

KEB COMBIVERT F5 Instruction Manual

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C O M B I V E R T
D
BETRIEBSANLEITUNG
GB
INSTRUCTION MANUAL
Erst Betriebsanleitung Teil 1 lesen !
STOP
Read Instruction manual part 1 first !
Steuerteil ab V2.1
Control Circuit from V2.1
06/2002

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  • Page 1 C O M B I V E R T BETRIEBSANLEITUNG Steuerteil ab V2.1 INSTRUCTION MANUAL Control Circuit from V2.1 Erst Betriebsanleitung Teil 1 lesen ! STOP Read Instruction manual part 1 first ! 06/2002...
  • Page 2 Vorsicht beachten This Instruction Manual describes the control circuit of the KEB COMBIVERT F5 series. It is only valid together with the Instruction Manuals Part 1 and Part 2. Both Instruction Manuals must be made available to the user. Prior to performing any work on the unit the user must familiarize himself with Page the unit.

  • Page 3: Table Of Contents

    Table of Contents General ............4 Installation and Connection ......4 Summary ..............4 2.1.1 Housing Size D - E ............4 2.1.2 Housing Size >= G............5 Control Circuit ............. 6 2.2.1 Assignment of Terminal Strip X2A ........ 6 2.2.2 Connection of the Control ..........

  • Page 4: General

    KEB COMBIVERT SM. On delivery the servo amplifiers are synchronized to the servo motors supplied by KEB. So you receive a highly dynamic drive which is connected and ready for operation within the shortest time for standard applications.

  • Page 5: Housing Size >= G

    Installation and Connection 2.1.2 Housing Size >= G Optional Operator with 9-pole Sub-D Socket Parameter Interface observe the ma- ximal width of connectors for X3A and X3B. 9-pole Sub-D Socket OPTION 15-pole Sub-D Socket Connection Incremental Encoder Connection Control Terminal GB - 5...

  • Page 6: Control Circuit

    Installation and Connection Control Circuit 2.2.1 Assignment of 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Terminal Strip X2A Function Name Description...

  • Page 7: Connection Of The Control

    Installation and Connection 2.2.2 Connection of In order to prevent a malfunction caused by interference voltage supply the Control on the control inputs, the following directions should be observed: • Use shielded / drilled cables • Lay shield on one side of the inverter onto earth potential •...

  • Page 8: Voltage Input / External Power Supply

    Installation and Connection 2.2.5 Voltage Input / The supply of the control circuit through an external voltage source keeps External Power the control in operational condition even if the power stage is switched Supply off. To prevent undefined conditions at external power supply the basic procedure is to first switch on the power supply and after that the inverter.

  • Page 9: Connection

    Installation and Connection Connection 2.3.1 Motor connection Remove or plug in the power connector only at switched off unit and disconnected power supply ! Observe the correct phase sequence for the connection of the servo motor ! PTC connection PTC connection Servo motor Brake + External...

  • Page 10: X3A Resolver

    Installation and Connection 2.3.2 X3A Resolver Servo motor Housing resolver connector Housing Core colour – SIN - SIN - SIN + 10 SIN + blue REF - REF - yellow REF + REF + green COS - COS - pink COS + 11 COS + grey...

  • Page 11: Cables

    Installation and Connection 2.3.4 Cables For the servo system KEB COMBIVERT F5-SERVO factory-assembled motor and resolver cables are available in the lengths 5m, 10m, 15m and 20m. 00.S4.019–0005 Cable length 0005 = 0010 = 10 m 0015 = 15 m...

  • Page 12: Operator

    Installation and Connection Operator As an accessory to the local or external (option: cable 00.F5.0C0-1xxx) operation an operator is necessary. To prevent malfunctions, the inverter must be brought into nOP status before connecting / disconnecting the operator (open control release terminal). When starting the inverter whitout an operator, it is started with the last stored values or factory setting.

  • Page 13: Operation Of The Unit

    Operation of the Unit Operation of the When switching on KEB COMBIVERT F5 the value of parameter CP.1 appears (see Drive mode to switch the keyboard function.) Unit Keyboard function (FUNC) changes between the parameter value and parameter number. With UP ( ) and DOWN...

  • Page 14: Parameter Summary

    Operation of the Unit Parameter Summary Anzeige Parameter Einstellbereich Auflösung Default Einheit Enter Ursprung CP.0 password 0...9999 ud.1 CP.1 encoder 1 speed -4000...4000 0,125 ru.9 CP.2 set value display -4000...4000 0,125 ru.1 CP.3 inverter state 0...255 ru.0 CP.4 apparent current 0...6553,5 ru.15 CP.5...

  • Page 15: Password Input

    Operation of the Unit Password Input Ex works the frequency inverter is supplied without password protection, this means that all changeable parameters can be adjusted. After parameterizing the unit can be barred against unauthorized access (Passwords: see last but one page). The adjusted mode is stored. ENTER Password Barring the...
  • Page 16 Operation of the Unit "Forward Acceleration" drive accelerates with direction of rotation forward . "Forward Deceleration" drive decelerates with direction of rotation forward. "Reverse Acceleration" drive accelerates with direction of rotation reverse. "Reverse Deceleration" drive decelerates with direction of rotation reverse. "Forward Constant"...

  • Page 17: Basic Adjustment Of The Drive

    Motor datas Under these parameters the motor data can be read off and adjusted. If you have purchased the servo controller with motor from KEB, the optimal motor data are already adjusted and do not need to be changed anymore. The parameter data can be taken from the parameter survey.
  • Page 18 Operation of the Unit Load motor dependent Ex factory the frequency inverter is adapted to the supplied motor. If the parameter motor data in CP.11...18 are changed, then CP.19 must be activated once. This re-adjusts the current controller, torque curve and torque limit. With this, the torque limit is set at the value, that is maximally possible in the speed range (depending on inverter rated current), but not above the rated motor torque x 3.
  • Page 19 In case that motors with aligned encoder system are used, the value which has been established by the automatic trimming, can be entered under CP.20 as well. The adjustment values of known motors of the KEB COMBIVERT S4 series must be multiplied by the pole-pair number of the motor.

  • Page 20: Special Adjustments

    Operation of the Unit Value Function track not exchanged track exchanged reserved for initiator input Adjustment range: 0...3 Resolution: Factory setting: The following parameters serve for the optimization of the drive and the Special adaption to certain applications. These adjustments can be ignored at the Adjustments initial start-up.
  • Page 21 Operation of the Unit Acceleration time Defines the time needed to accelerate from 0 to 1000 rpm. The actual acceleration time is proportional to the speed change (∆ n). Adjustment range: 0,00...300,00 s Resolution: 0,01 s Factory setting: 5,00 s n [rpm] ∆...
  • Page 22 Operation of the Unit Example: The drive should decelerate from 800 rpm to 300 rpm in 1 s. ∆ ∆ ∆ ∆ ∆ n = 800 rpm - 300 rpm = 500 rpm ∆ ∆ ∆ ∆ ∆ t = 1 s ∆...
  • Page 23 Operation of the Unit Torque reference / Source With this parameter the required setpoint source for torque control can be adjusted. Value Meaning AN1+ / AN1- 0%...±100% = 0...±CP.29 AN2+ / AN2- 0%...±100% = 0...±CP.29 digital absolute CP.29 only application mode Adjustment range: 0...5 Resolution:...
  • Page 24 Operation of the Unit The proportional factor of the speed controller is adjusted in these KP speed parameters (see chapter 5 „Adjustment instruction speed controller“). Adjustment range: 0...32767 Resolution: Factory setting: KI speed The integral factor of the speed controller is adjusted in these parameters (see chapter 5 „Adjustment instruction speed controller“).
  • Page 25 Operation of the Unit Relay output 1 / Function CP.33 and CP.34 determine the function of the two outputs (terminal X2A.24...X2A.26 and X2A.27...X2A.29). Value Function No function (generelly off) Relay output 2 / Function Generelly on Run signal; also by DC-braking Ready signal (no error) Fault relay Fault relay (not at under voltage error)
  • Page 26 Operation of the Unit Reaction to limit switch This parameter determines the reaction of the drive, to terminal X2A.14 (F) and/or X2A.15 (R). These terminals are programmed as software limit switches. The reaction of the drive is shown in the table below. CP.35 Display Reaction Restart E.PRx Immediate disabling of modulation...

  • Page 27: Standard Motor Datas

    Operation of the Unit 3.7 Standard motor The following table contains the motor data of standard motors. data Housing size Default Motor CP.11 CP.12 CP.13 CP.14 CP.15 CP.16 CP.17 CP.18 CP.28 09/200V C3.SM.000-3200 3000 4,20 6,90 2,00 5,10 22,09 10/200V C4.SM.000-3200 3000 5,70...

  • Page 28: The Drive Mode

    Operation of the Unit The Drive Mode The Drive Mode is a operating mode of KEB COMBIVERT that permits the manual starting of the drive by the operator. After switching the control release the set value and rotation setting are effected exclusively over the keyboard.

  • Page 29: Error Diagnosis

    Error Diagnosis Error Diagnosis At KEB COMBIVERT error messages are always represented with an „E.“ and the appropriate error in the display. Error messages cause the immediate deactivation of the modulation. Restart possible only after reset. Malfunction are represented with an „A.“ and the appropriate message.
  • Page 30 Error Diagnosis Display Plaintext COMBIVIS Value Meaning rcon reverse constant The acceleration / deceleration phase is completed and it is driven with constant speed / frequency in anti-clockwise direction of rotation. rdEc reverse deceleration It is stopped with the adjusted ramp times in anti-clockwise direction of rotation.
  • Page 31 Error Diagnosis Display Plaintext COMBIVIS Value Meaning E.LSF ERROR load shunt fault Error: Load-shunt relay has not picked up, occurs for a short time during the switch-on phase, but must automatically be reset immediately. If the error message remains the following causes may be applicable: •...
  • Page 32 Display Plaintext COMBIVIS Value Meaning E.OL2 ERROR overload 2 Occurs if the standstill constant current is exceeded (see technical data and overload characteristics). The error can only be reset if the cooling time has elapsed and E.nOL2 is displayed. E. OP Error! Overvoltage 1 Voltage in the DC-link circuit too high.
  • Page 33 Display Plaintext COMBIVIS Value Meaning E. UP ERROR underpotential Error: Undervoltage (DC-link circuit). Occurs, if DC-link voltage falls below the permissible value. Causes: • input voltage too low or instable • inverter rating too small • voltage losses through wrong cabling •...
  • Page 34 Display Plaintext COMBIVIS Value Meaning A. OL ABN.STOP overload A level between 0 and 100 % of the load counter can be adjusted, when it is exceeded this warning is output. The response to this warning can be programmed (see chapter 6.7 “Response to errors or warning messages”).

  • Page 35: Adjustment Instruction Speed Controller

    Adjustment instruction speed controller Adjustment instruction speed controller With the PC software KEB COMBIVIS (Scope) set and real speed can be displayed. If one of the following real speed curves occurs at acceleration, the speed controller (CP.30, CP.31) should be adjusted according to the notes.
  • Page 36 GB- 36...

  • Page 37: Quick Reference

    Quick Reference Quick Reference Displ. Parameter Setting range Resolution Unit Ent. Customer settings CP.0 password 0...9999 CP.1 encoder 1 speed -4000...4000 0,125 CP.2 set value display -4000...4000 0,125 CP.3 inverter state 0...255 CP.4 apparent current 0...6553,5 CP.5 peak apparent current 0...6553,5 CP.6 actual torque display...
  • Page 38 GB- 38...
  • Page 39 übernehmen wir keine Verantwortung. Prospekte, Kataloge und Angebote enthalten nur Richtwerte. Technische Änderungen jeder Art behalten wir uns vor. Alle Rechte vorbehalten. Nachdruck, Vervielfältigung und fotomechanische Wiedergabe sind ohne schriftliche Genehmigung durch KEB auch auszugsweise verboten. Prior to delivery all products pass several quality and performance inspections so that malfunctions can be ruled out.
  • Page 40 Telefon 00 49 / 52 63 / 4 01 - 0 • Fax 00 49 / 52 63 / 4 01 - 1 16 Internet: www.keb.de • E-mail: info@keb.de KEB Antriebstechnik GmbH & Co. KG Wildbacher Str. 5 • D - 08289 Schneeberg Telefon 0049 / 37 72 / 67 - 0 •...

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