KEB COMBIVERT F6 Instructions For Use Manual
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Summary of Contents for KEB COMBIVERT F6
- Page 1 Instrcution for Use COMBIVERT F6 Installation F6 Control Application Translation of the original manual Document 20118593 EN 09...
- Page 2 Imprint KEB Automation KG Suedstraße 38, D-32683 Barntrup Germany Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb-automation.com ma_dr_f6-cu-a-inst-20118593_en Version 09 • Edition 08/12/2023...
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Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... Target group............................General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... - Page 4 Table of Contents KEB Automation KG Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Remote control............................Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Realtime-Ethernet module ........................
- Page 5 List of Figures List of Figures Fig. 1 Pin assignment socket D-Sub-9 (top view) .................... Fig. 2 Serial cable for the connection to a PC....................Fig. 3 Connection CAN bus..........................Fig. 4 Assignment of the input signals (as differential signals) ................ Fig.
- Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and operating elements ..................Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................
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Page 7: Introduction | 1
Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after. -
Page 8: Symbols And Markers
This also applies to any violation of industrial property rights of a third- party. Selection of KEB units in view of their suitability for the intended use must be done by the user. Tests can only be carried out within the scope of the intended end use of the product (Application) by the Customer. -
Page 9: Copyright
Copyrights are with KEB Automation KG and re- main valid in its entirety. Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. -
Page 10: General Safety Instructions
2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property. -
Page 11: Start-Up And Operation
Unpredictable malfunctions a) The function of the drive controller is dependent on its parameterisation. Never replace without knowledge of the application. b) Modification or repair is permitted only by KEB Automation KG authorized per- sonnel. c) Only use original manufacturer parts. -
Page 12: Product Description
3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board APPLIKATION The control board APPLIKATION provides the following functions: • Digital and analog inputs and outputs • Potential-free relay output • CAN fieldbus interface • Serial diagnostic interface for connection to a PC •... -
Page 13: Connection And Control Elements
Product description | 3 Control board Safety module Set contains Material number APPLICATION Type 3 terminal strip 32-pole 00F6V80-003A terminal strip 28-pole terminal strip 6-pole 1)00F6V80-01xA customer-specific connector sets Tab. 1: Connector sets 3.4 Connection and control elements Temperature monitoring, brake control/monitoring Control terminal block for digital in- puts/outputs;... -
Page 14: Control Terminal Strip X2A
3 | Product description KEB Automation KG 3.6 Control terminal strip X2A The control terminal strip X2A is a 28-pole pluggable, double-row terminal strip with spring-cage connection. It contains: • 8 digital inputs • 2 digital outputs • 1 Relay output •... -
Page 15: Vcc - Led
Product description | 3 LEDs Status Note ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.11.2 VCC - LED LED colour Description Power supply of the control card switched off. green Control is supplied with 24 V. -
Page 16: Connection Of The Control
4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control and power cable separately (approx. 10..20 cm (4"..8") distance). • Cross high voltage conductors at a 90-degree right angle. -
Page 17: Terminal Strip X2A
Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 (standard) / analog input 3 (special software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 Digital input 8 Reference potential for digital inputs Digital output 1... -
Page 18: Digital Inputs
4 | Connection of the control KEB Automation KG 4.2.1 Digital Inputs Specification Number Name DI1…DI8 Terminals X2A.1…X2A.8 Classification Type 3 according to DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logic 1) 11 … 30 V / 2 … 6 mA... -
Page 19: Relay Output
Connection of the control | 4 Connection Connection external loads Connection outputs to digital inputs 10 12 ext. 4.2.3 Relay output 4.2.3.1 Relay output form C Specification relay output Form C Number Name Terminals X2A.13 (NC contact) X2A.14 (NO contact) X2A.15 (switching contact) Type Form C Voltage... -
Page 20: Analog Input
4 | Connection of the control KEB Automation KG 4.2.4 Analog input 4.2.4.1 Differential input No potential separation of the analog inputs to the control voltage! NOTICE Malfunction or defect may be caused by voltage differences. a) A potential equalizing line between analog value source and analog input is re- quired if the analog value is outside the common mode range. -
Page 21: Analog Output
Connection of the control | 4 Connection Connection of the analog absolute input AN3 DC 0,2…10 V 4.2.5 Analog output Specification Number Name ANOUT Terminals X2A.22 analog output X2A.21 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 % output value) Minimum load impedance 1 kΩ... -
Page 22: Tab. 10 Calculation The Current Consumption
4 | Connection of the control KEB Automation KG Consumer Current consumption Control 0.6 A Power unit Housing 2 / 3 / 4 0 A Housing 6 0.6 A Housing 7 / 8 / 9 1.0 A Consumer Brake Max. 2.0 A Encoder Max. 0.5 A Digital output DO1 Max. - Page 23 Connection of the control | 4 4.2.6.2 Voltage output to supply the inputs Specification voltage output Name 24Vout 0V (reference potential) Terminals X2A.16 (24Vout) X2A.27 (0V) Output current max. 100 mA (short-circuit proof) Output voltage minimum P24Vin - 3V maximum P24Vin Notes DC voltage output (SELV ) to supply the...
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Page 24: Safety Module X2B
5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants Safety module type 1 (APPLICATION) Safety module type 3 5.1 Safety module type 1 The safety module type 1 includes the following functions: and SBC. -
Page 25: Diagnosis/Visualisation X4A | 6
Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection for operator keyboard/display. • Connection for Bluetooth adapter. • DIN66019II as communication protocol. Interface... -
Page 26: Data Cable Rs232 Pc-Drive Controller
6 | Diagnosis/visualisation X4A KEB Automation KG 6.2 Data cable RS232 PC-Drive Controller 0058025-001D Fig. 2: Serial cable for the connection to a PC 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with... -
Page 27: Fieldbus Interfaces | 7
Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant APPLICATION | Multi encoder interface, CAN®, Realtime ethernet mod- APPLICATION | Multi encoder interface, CAN®... -
Page 28: Realtime-Ethernet Module
7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Invalid Configuration r-0 (grid 200 ms) General configuration er- ror. Warning limit reached r-0-0-0-0-0 (grid 200 ms) The error counter has reached or exceeded a warning level. Legend r: Red... -
Page 29: Encoder Interfaces | 8
Encoder interfaces | 8 8 Encoder interfaces 8.1 Multi-Encoder-Interface The multi-encoder interface consists of two channels. Channel A supports the fol- lowing encoder types: • Incremental encoder input (RS485) with or without zero signal • Resolver • EnDat (digital with 1 Vpp incremental signals) •... -
Page 30: Input Signals
C corresponds to -> SIN_abs and D to -> (inverted) COS_abs.Thus D+ is at COS_abs- and D- is at COS_abs+. Alternative designation of en- Encoder signal KEB signal input Encoder signal KEB signal input coder signals (≡► Info) -
Page 31: Encoder Sockets X3A/X3B
Encoder interfaces | 8 8.3 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw Encoder Incremental Incremental Resolver Hiperface SinCos (ab- SSI, EnDat Sin/Cos- Incremental... -
Page 32: Encoder Cable
8 | Encoder interfaces KEB Automation KG The maximum encoder cable length due to the voltage drop on the supply line is calculated as follows: voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Fig. 5: Encoder cable length... -
Page 33: Tab. 17 Encoder Specifications
Encoder interfaces | 8 Signals Description 10, 11, Sin+/- Only channel A: 12, 13 Cos+/- Input for sinusoidal absolute signals Sin_abs+/- Uss=1 V for SinCos encoder Cos_abs+/- Uss=3.8 V maximum for resolver 10, 12 Clock+/- Output for clock signal RS485 14, 15 Exciter+/- Only channel A: Output field voltage for resolver: Ueff=2.54 V ≙... -
Page 34: Brake Control And Temperature Detection
9 | Brake control and temperature detection KEB Automation KG 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output Reserved Reserved Temperature detection / input + Temperature detection / input - Tab. 18: Assignment of the terminal block X1C 9.1 Brake control... -
Page 35: Operation Without Temperature Detection
Brake control and temperature detection | 9 Malfunctions due to wrong cables or incorrect placement! NOTICE Malfunctions of the control due to capacitive or inductive coupling. a) Motor temperature sensor conductors must not be routed together with other low voltage control cables; even when shielded. b) Motor temperature sensor conductors must be double shielded when inclosed in the same overall cable containing the U,V,W motor conductors. -
Page 36: Connection Of A Kty Sensor
9 | Brake control and temperature detection KEB Automation KG 9.2.2 Connection of a KTY sensor No protection of the motor winding in case of wrong connection! NOTICE Non-observance leads to incorrect measurements and possibly to the de- struction of the motor winding. -
Page 37: Revision History | 10
Revision History | 10 10 Revision History Edition Version Note 2016-10 Completion pre-series version 2017-03 Completion of series version 2017-07 Connector sets included; brake control updated. 2017-09 Designation of the terminals in chapter 2.4.7. corrected. New specification of the analog input inserted. 2019-07 Use of universal clamp sets;... -
Page 38: Glossary
Glossary KEB Automation KG Glossary Application EN 61800-5-1 The application is the intended use of the KEB Adjustable speed electrical power drive systems. product. Part 5-1: Safety requirements - Electrical, thermal and energy requirements (VDE 0160-105-1, IEC 61800-5-1) BiSS Open source real-time interface for sensors and EnDat actuators. - Page 39 Glossary Power-off function The power-off function (short: Power-Off) is used Safely limited speed for a targeted reaction in the event of a mains voltage failure (e.g. stopping the drive). The en- ergy stored in the drivetrain is utilised for this pur- Safe maximum speed pose.
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Page 40: Index
Index KEB Automation KG Index Absolute input 20 Analog output 21 Bluetooth adapter 25 Connecting cable 25 Current consumption 22 DC voltage output 23 Differential input 20 Equipotential bonding conductor 20 Operating elements 13 Operating operator 25 Overview 13 PT1000 36... - Page 41 MORE KEB PARTNERS WORLDWIDE: www.keb-automation.com/contact...
- Page 42 Automation with Drive www.keb-automation.com KEB Automation KG • Suedstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...