KEB COMBIVERT F6 Instructions For Use Manual
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KEB COMBIVERT F6 Instructions For Use Manual

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Instrcutions for Use
COMBIVERT F6
Installation F6 Control PRO
Übersetzung der Originalanleitung
Dokument 20182705 EN 06

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Summary of Contents for KEB COMBIVERT F6

  • Page 1 Instrcutions for Use COMBIVERT F6 Installation F6 Control PRO Übersetzung der Originalanleitung Dokument 20182705 EN 06...
  • Page 2 Impressum KEB Automation KG Südstraße 38, D-32683 Barntrup Deutschland Tel: +49 5263 401-0 • Fax: +49 5263 401-116 E-Mail: info@keb.de • URL: https://www.keb.de ma_dr_f6-cu-p-inst-20182705_en Version 06 • Ausgabe 09/11/2022...

  • Page 3: Table Of Contents

    Table of Contents Table of Contents Introduction ..............................Markings..............................1.1.1 Warnings..........................1.1.2 Information notes ........................1.1.3 Symbols and markers ......................Laws and guidelines..........................Warranty and liability..........................Support..............................Copyright............................... Validity of this manual ........................... General Safety Instructions.......................... Installation ............................. Start-up and operation .......................... Maintenance............................
  • Page 4 Table of Contents KEB Automation KG Diagnosis/visualisation X4A ........................Assignment of the terminal strip X4A ....................Data cable RS232 PC-Drive Controller....................USB-serial converter ..........................Connection of the RS485 interface ....................... Fieldbus interfaces............................Type code fieldbus ..........................CAN............................... Ethernet fieldbus interface ........................
  • Page 5 List of Figures List of Figures Abb. 1 Pin assignment socket D-Sub-9 (top view) .................... Abb. 2 Serial cable for the connection to a PC....................Abb. 3 Connection CAN bus..........................Abb. 4 RJ45 socket front view ........................... Abb. 5 RJ45 socket front view ........................... Abb.
  • Page 6 List of Tables KEB Automation KG List of Tables Tab. 1 Connector sets ............................Tab. 2 Overview Connection and control elements................... Tab. 3 LEDs at power on........................... Tab. 4 Function VCC LED..........................Tab. 5 Function NET ST - LED .........................

  • Page 7: Introduction | 1

    Introduction | 1 1 Introduction The described devices, accessories, hardware and/or software are products of KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. 1.1 Markings 1.1.1 Warnings Certain operations can cause hazards during the installation, operation or there- after.

  • Page 8: Symbols And Markers

    Lexicon entry 1.2 Laws and guidelines KEB Automation KG confirms with the CE mark and the EU declaration of conform- ity, that our device complies with the essential safety requirements. The EU declaration of conformity can be downloaded on demand via our website.

  • Page 9: Validity Of This Manual

    Introduction | 1 Other wordmarks and/or logos are trademarks (™) or registered trademarks (®) of their respective owners. 1.6 Validity of this manual This part of the instruction manual describes the implemented control card. It • is only valid in conjunction with the instructions for use of the power part. •...

  • Page 10: General Safety Instructions

    2 | General Safety Instructions KEB Automation KG 2 General Safety Instructions The products are developed and built according to the state of the art and recog- nized safety rules. Nevertheless, their use may create dangers to life and limb of the user or third parties or damage to the machine and other material property.

  • Page 11: Start-Up And Operation

    General Safety Instructions | 2 2.2 Start-up and operation The start-up (i.e. the starting of normal operation) is prohibited until the machinery has been proved to conform to the provisions Directive 2006/42/EG Directive 2014/30/EU; EN 60204-1 must be observed. Wrong parameterization WARNUNG Unintentional behaviour of the drive ü...

  • Page 12: Product Description

    3 | Product description KEB Automation KG 3 Product description 3.1 Description of the control board PRO Die Steuerkarte PRO stellt folgende Grundfunktionen zur Verfügung: • Digital and analog inputs and outputs • Serial diagnostic interface for connection to a PC • Hardware of the control circuit „safety separated“ according to EN 61800-5-1 •...

  • Page 13: Connection And Control Elements

    Product description | 3 Control board Set contains Material number terminal strip 28-pole 00F6V80-005P terminal strip 10-pole ter- minal strip 8-pole Tab. 1: Connector sets 3.4 Connection and control elements Temperature monitoring, brake control/ monitoring Control terminal block for digital in- puts/outputs; 24V supply; relay out- put;analog inputs and outputs;CAN Safety module FS ST...

  • Page 14: Safety Terminal Block X2B

    3 | Product description KEB Automation KG • 8 digital inputs • 2 digital outputs • 1 Relay output • 2 analog inputs (plus 1 switchable analog input) • 1 analog output • CAN bus interface • 24V input and output 3.7 Safety terminal block X2B...

  • Page 15: Vcc - Led

    Product description | 3 LEDs Status Note Initialization Control is supplied with 24 V ready for operation Device is ready for operation and the LEDs start with their normal function (approx. 3 s) Tab. 3: LEDs at power on 3.13.2 VCC - LED LED colour Description Power supply of the control card switched off.

  • Page 16: Connection Of The Control

    4 | Connection of the control KEB Automation KG 4 Connection of the control Observe the following instructions to avoid malfunctions! • Install control cables and power cables separately (approx. 10…20 cm distance); Lay crossings in a right angle. • In case of inductive load on the relay outputs a protective wiring must be provided (e.g.

  • Page 17: Terminal Strip X2A

    Connection of the control | 4 4.2 Terminal strip X2A Name Description DI1 / AN3 Digital input 1 / analog input 3 (switchable via software) Digital input 2 Digital input 3 Digital input 4 Digital input 5 Digital input 6 Digital input 7 (fast input => see programming manual) Digital input 8 (fast input =>...

  • Page 18: Digital Outputs

    4 | Connection of the control KEB Automation KG Name DI1…DI8 Terminals X2A.1…X2A.8 Classification Type 3 in accordance with DIN EN 61131-2 Low level (logical 0) -3 … +5 V / 3 mA High level (logical 1) 11 … 30 V / 2 … 6 mA...

  • Page 19: Relay Output

    Connection of the control | 4 Connection Connection appliance Connection external control 10 12 ext. 4.2.3 Relay output; The relay output is depending on the ordered variant => Variants of the control board Pro [} 12]. • Relay output 3-pole • Safe relay 2-pole with positive-driven contacts 4.2.3.1 Relay output 3-pole Specification relay output 3-pole Number...

  • Page 20: Analog Input

    4 | Connection of the control KEB Automation KG 4.2.3.2 Relay output 2-pole Specification safe relay 2-pole Number with positive-driven contacts Name Terminals X2A.14; X2A.15 Type 2-pole, NO contact Switching voltage (rated) DC 24 V Current 0.01…1 A Switching frequency 0.1 Hz Switching cycles 10,000,000 mechanical 500.000 at 30 V / 1 A...

  • Page 21: Analog Output

    Connection of the control | 4 Input signals Current/voltage switchable Voltage input DC 0…±10 V Current input DC 0…±20 mA; DC 4…20 mA Common mode range -12.5 V…17.5 V Connection Connection of the analog differential inputs AN1 and AN2 20 22 0…±20mA 0…±10Vdc 4…20mA *) Equipotential bonding conductor 4.2.4.2 Absolute input Specification (absolute input) Number...

  • Page 22: Voltage Supply

    4 | Connection of the control KEB Automation KG Terminals X2A.22 analog output X2A.21 reference potential Classification DIN EN 61131-2 Voltage output DC 0.0…10 V (corresponds to 0…100 % output value) Minimum load impedance 1 kΩ Notes In the range up to 0.1 V the output value is not linear to the output voltage.
  • Page 23 Connection of the control | 4 In order to calculate the input current, the currents of the power unit, control and other loads must be added together. The actual current required can be used for the consumers. The maximum current must not be exceeded. 4.2.6.1.2 External supply Specification external supply Name...
  • Page 24 4 | Connection of the control KEB Automation KG Observe the input voltage of the device! a) The connected consumers must be designed for the voltage tolerance of the voltage output 24VoutCtrl. Connection for internal supply Sehen Sie dazu auch 2 Determination of the current consumption [} 22]...
  • Page 25 Connection of the control | 4 Connection for mixed supply Sehen Sie dazu auch 2 Determination of the current consumption [} 22] 4.2.6.2 Voltage output to supply the inputs Specification voltage output Name 24Vout 0V (reference potential) Terminals X2A.16 (24Vout) X2A.27 (0V) Output current max.

  • Page 26: Safety Module X2B

    5 | Safety module X2B KEB Automation KG 5 Safety module X2B The installed safety module is identified by the 6th digit of the material number. 6. digit Variants reserved Safety module type 5 5.1 Safety manual type 5 The safety module type 5 includes the following functions:...

  • Page 27: Diagnosis/Visualisation X4A | 6

    Diagnosis/visualisation X4A | 6 6 Diagnosis/visualisation X4A The integrated serial interface provides the following functions: • Parameterization of the device with the KEB software COMBIVIS. • Connection of a control operator. • DIN66019II as communication protocol. Interface Specification RS485 Common-mode voltage range 0…12 V...

  • Page 28: Usb-Serial Converter

    6 | Diagnosis/visualisation X4A KEB Automation KG 6.3 USB-serial converter The USB serial converter (material number 0058060-0040) is used to connect drive controllers, operators or IPC controllers with DIN 66019 interface or HSP5 terface to the USB port of personal computers. The USB-serial converter is internal electrically isolated.

  • Page 29: Fieldbus Interfaces | 7

    Fieldbus interfaces | 7 7 Fieldbus interfaces 7.1 Type code fieldbus A CAN interface is integrated in the control unit as standard. Other fieldbus inter- faces are identified by the 10th digit of the material number. 10. digit Control board variant PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, RS485 potential-free PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, safe re-...

  • Page 30: Ethernet Fieldbus Interface

    7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description g (permanent) Device in OPERATIONAL status; no error Bus off r (permanent) CAN bus switched off. Invalid configuration r-0 (grid 200 ms) General configuration er- ror. Warning limit reached r-0-0-0-0-0 (grid 200 ms)

  • Page 31: Abb. 4 Rj45 Socket Front View

    Fieldbus interfaces | 7 Max. number PDOUT data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8). Max. number PDIN data Max. 2 PDOs; Mapping freely selectable. 32 Byte + optional FSoE data. 64 Byte + optional FSoE data (from SW 2.8).

  • Page 32: Rs485 Potential-Free

    7 | Fieldbus interfaces KEB Automation KG Status Light pattern Description Invalid configuration r-0 (grid 200 ms) General configuration error. Warning limit r-0-0-0-0-0 (grid 200 ms) An error counter has reached reached or exceeded the warning level. Local Error r-0-0-0-0-0 (grid 200 ms) Local error;...

  • Page 33: Abb. 5 Rj45 Socket Front View

    Fieldbus interfaces | 7 Bus termination Integrated 121 Ω Connection X4B Name Function TxD-A Transmission signal A TxD-B Transmission signal B Reference potential RxD-A Receive signal A Abb. 5: RJ45 socket front view RxD-B Receive signal B Reference potential Reserved Reserved Tab. 16: PIN assignment RJ45 RS485 potential-free ma_dr_f6-cu-p-inst-20182705_en...

  • Page 34: Encoder Interfaces

    8 | Encoder interfaces KEB Automation KG 8 Encoder interfaces 8.1 Type code encoder interface The 10th digit of the material number shows which encoder interface is installed. 10. digit Control board variant PRO | Multi encoder interface, CAN®, Ethernet fieldbus interface, RS485 potential-free PRO | no encoder interface, CAN®, Ethernet fieldbus interface, safe relay...

  • Page 35: Input Signals

    Encoder interfaces | 8 8.3 Input signals 360° mechanically/ increments per revolution 1Vss Cos(+) - Cos(-) (typically 1Vss Sin(+) - Sin(-) (typically 360° mechanically = 360° electronically Sin_abs(+) - 1Vss Sin_abs(-) (typically Cos_abs(+) - 1Vss Cos_abs(-) (typically 0.2 ... N(+) - N(-) 1.2Vss digtal Position of e.g.

  • Page 36: Encoder Sockets X3A/X3B

    8 | Encoder interfaces KEB Automation KG 8.4 Encoder sockets X3A/X3B X3A / X3B: Plug-in connector- (front view socket) D-Sub DB-26 (HD), triple row socket Counterpart: Plug-in connector D-Sub DB-26 (HD), triple row, with fix- ing screw UNC 4.40 encoder Incremental...

  • Page 37: Description Of The Encoder Interfaces

    Encoder interfaces | 8 voltage supply - min. encoder voltage max. encoder cable length = max. encoder current • 2 • wire resistor per meter Abb. 7: Encoder cable length The supply voltage depends on the set encoder. The other values can be found in the data sheet of the encoder and the encoder cable.

  • Page 38: Tab. 18 Encoder Specifications

    8 | Encoder interfaces KEB Automation KG Signals Description 25, 26 5.25 V / 8 V Output supply voltage for encoder: ec14 = 0 => 5.25 V +5 %/ -10 % ec14 = 1 => 8 V +5 %/ -10 % ec14 = 2 => automatically, depending on the set encoder type (ec16) Max.

  • Page 39: Brake Control And Temperature Detection | 9

    Brake control and temperature detection | 9 9 Brake control and temperature detection Name Notes Brake control / output Brake control / output For supplying the feedback inputs P24Vin - 0.5V / max. 1A 24Vout (BR+ and 24Vout in total 2A) DIBR1 feedback input for brake control DIBR2...

  • Page 40: Temperature Detection

    9 | Brake control and temperature detection KEB Automation KG Connection = 24 V = 2 A _max Abb. 8: Connection of a brake 9.2 Temperature detection Electric shock by sensors without protective separation! GEFAHR a) Only use sensors with basic insulation.

  • Page 41: Operation Without Temperature Detection

    Brake control and temperature detection | 9 Operating mode (dr33) Resistance Temperature/state PT1000 1 kΩ 0 °C 1.38 kΩ 100 °C 1.75 kΩ 200 °C Monitoring <0.04 kΩ Short circuit > 79.5 kΩ No connection (sensor break) 9.2.1 Operation without temperature detection Use of the COMBIVERT without evaluation of the temperature input: Switch off evaluation (pn12 =7) or install bridge between terminal TA1 (X1C.9) and TA2 (X1C.10) (dr33=1).

  • Page 42: Tab. 20 Connection Examples

    9 | Brake control and temperature detection KEB Automation KG Mixed sensor chain ① ① Connection via shield bracket (if not available, place on mounting plate). Tab. 20: Connection examples ma_dr_f6-cu-p-inst-20182705_en...

  • Page 43: Revision History

    Revision History | 10 10 Revision History Edition Version Note 2018-12 Pre-series version. 2019-07 Series version 2019-08 Values for temperature input changed; editorial changes. 2020-05 Notes for positive-driven relay inserted; CAN interface in prepar- ation; editorial changes. 2022-03 RS485 potential-free inserted; CAN interface; base-isolated temperature input;...

  • Page 44: Glossary

    Glossary KEB Automation KG Glossary Application EN 60204-1 The application is the intended use of the KEB Safety of machinery - Electrical equipment of ma- product. chines - Part 1: General requirements (VDE 0113-1, IEC 44/709/CDV). Autonegotiation EN 61800-5-1 Procedure for determining the max. transmission speed.
  • Page 45 Glossary Safety over EtherCAT® Safety over EtherCAT® is a registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany. Safe brake control SDLC Safe Door Lock Control SELV Safe protective extra-low voltage (unearthed; <60V). SinCos Incremental encoder with sinusoidal signals. Safely-limited acceleration Safely-limited speed Safe maximum speed...

  • Page 46: Index

    Index KEB Automation KG Index Absoluteingang  21 Analogausgang  22 Bedienelemente  13 Bremse  39 Differenzeingang  20 DIN66019II  27 Drehcodierschalter  14 Gleichspannungsausgang  25 Potenzialausgleichsleitung  21 PT1000  41  41 Sicherheitsmodul  26 Stromaufnahme  23 Übersicht  13 Verbindungskabel  27 ma_dr_f6-cu-p-inst-20182705_en...
  • Page 47 WEITERE KEB PARTNER WELTWEIT: www.keb.de/kontakt/kontakt-weltweit...
  • Page 48 Automation mit Drive www.keb.de KEB Automation KG • Südstraße 38 • D-32683 Barntrup • Tel: +49 5263 401-0 • E-Mail: info@keb.de...

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