KEB COMBIVERT F5 Instructions For Use Manual
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Summary of Contents for KEB COMBIVERT F5
- Page 1 COMBIVERT F5/F6 INSTRUCTIONS FOR USE | INSTALLATION F5/F6 HOUSING P Translation of the original manual Document 20164377 EN 00 | Mat.No. 00F50EB-KP02...
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Page 3: Preface
PreFAce Preface The described hard- and software are developments of the KEB Automation KG. The enclosed documents correspond to conditions valid at printing. Misprint, mistakes and technical changes reserved. Signal words and symbols Certain operations can cause hazards during the installation, operation or thereafter. -
Page 4: Laws And Guidelines
The customer may use the instruction manual as well as further documents or parts from it for internal purposes. Copyrights are with KEB Automation KG and remain valid in its entirety. Other wordmarks or/and logos are trademarks (™) or registered trademarks (®) of their... -
Page 5: Table Of Contents
TAbLe OF cONTeNTS Table of contents Preface ..............................3 Signal words and symbols ......................3 More symbols ..........................3 Laws and guidelines ........................4 Warranty ............................4 Support ............................4 Copyright ............................4 Table of contents ........................... 5 List of Figures ............................9 List of Tables ............................10 Glossary .............................. - Page 6 TAbLe OF cONTeNTS 3.1.4.1 Device classification ......................27 3.1.4.2 Electromagnetic compatibility ..................27 3.2 Block diagram of energy flow in the device ................28 3.3 Technical data 400V class ......................29 3.3.1 Single Drive ........................29 3.3.2 Master / slave system ......................31 3.3.3 Master / slave / slave system ....................
- Page 7 TAbLe OF cONTeNTS 5.2 Diagrams of the cooling design ....................59 5.2.1 Pressure drop aluminium extrusion casting heat sink ............59 5.2.2 Pressure drop aluminium heat sink with stainless steel tubes ........... 60 5.2.3 Series connection of liquid coolers ..................61 5.2.4 Parallel connection of liquid coolers ...................
- Page 8 TAbLe OF cONTeNTS 7 Wiring Diagrams ............82 7.1 Unit size 28...30 ..........................82 7.1.1 Mains and control connection ..................... 82 7.2 Unit size 32...35 ..........................83 7.2.1 Mains and motor connection master / slave system ............83 7.2.2 Connection braking resistor master / slave system ............. 84 7.2.3 DC connection master / slave system .................
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Page 9: List Of Figures
LIST OF FIGUreS List of Figures Figure 1: Block diagram of energy flow in the device..............28 Figure 2: Dimensions air cooler built-in version ................41 Figure 3: Dimensions air-cooled inverter through-mount version ........... 42 Figure 4: Dimensions liquid cooler push-through version ............... 43 Figure 5: Dimensions liquid cooler built-in version ................44 Figure 6: Dimensions liquid cooler built-in version with stainless steel tube ........ -
Page 10: List Of Tables
LIST OF TAbLeS List of Tables Table 1: Part code..........................24 Table 2: Climatic environmental conditions ................... 25 Table 3: Mechanical environmental conditions ................26 Table 4: Chemical / mechanical active substances ............... 26 Table 5: Device classification......................27 Table 6: Electromagnetic compatibility ..................27 Table 7: Technical data of the 400V class - Single Drive ............... -
Page 11: Glossary
Overload COMBIVERT KEB drive converters OSSD Output signal swithching device; - an COMBIVIS KEB start-up and parameterizing output signal that is checked in regu- software lar intervals on its shutdown. (safety DC current or voltage technology) Demineralized water, also referred to... - Page 12 GLOSSAry Synchronous serial interface for encoder Safety function „Safe Torque Off“ in accordance with IEC 61800-5-2 Incremental signal with an output voltage up to 5 V Universal serial bus VARAN Real-time Ethernet bus system...
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Page 13: Standards For Drive Converters / Control Cabinets
STANDArDS FOr DrIVe cONVerTerS / cONTrOL cAbINeTS Standards for drive converters / control cabinets Product standards that apply directly to the drive converter EN 61800-2 Adjustable speed electrical power drive systems - Part 2: General requirements - Rating specifications for low voltage adjustable frequency a.c. power drive systems (VDE 0160-102, IEC 61800-2) EN 61800-3 Speed-adjustable electrical drives. Part 3: EMC requirements and specific test methods (VDE 0160-103, IEC 61800-3) -
Page 14: Standards That Are Used In The Environment Of The Drive Converter
STANDArDS FOr DrIVe cONVerTerS / cONTrOL cAbINeTS EN 61000-4-4 Electromagnetic compatibility (EMC) - Part 4-4: Testing and measurement techniques - Electrical fast transient/burst immunity test (IEC 61000-4-4); German version EN 61000-4-4 EN 61000-4-5 Electromagnetic compatibility (EMC) - Part 4-5: Testing and measurement techniques - Surge immunity test (IEC 61000-4-5);... -
Page 15: Basic Safety Instructions
Hazards and risks through ignorance. ► Read the instruction manual ! ► Observe the safety and warning instructions ! ► If anything is unclear, please contact KEB Automation KG ! 1.1 Target group This instruction manual is determined exclusively for electrical personnel. Electrical per- sonnel for the purpose of this instruction manual must have the following qualifications: •... -
Page 16: Installation
bASIc SAFeTy INSTrUcTIONS Drive converters contain electrostatic sensitive components. ► Avoid contact. ► Wear ESD-protective clothing. Do not store drive converters • in the environment of aggressive and/or conductive liquids or gases. • with direct sunlight. • outside the specified environmental conditions. 1.3 Installation DANGer Do not operate in an explosive environment! ►... -
Page 17: Electrical Connection
bASIc SAFeTy INSTrUcTIONS 1.4 electrical connection DANGer Voltage at the terminals and in the device ! Danger to life due to electric shock ! ► Never work on the open device or touch exposed parts. ► For any work on the unit switch off the supply, secure against recon- nection and check the absence of voltage by measurement. -
Page 18: Emc-Compatible Installation
Accordng to EN 60204-1 it is permissible to disconnect already tested com- ponents. Drive converters of the KEB Automation KG are delivered ex works voltage tested to 100% according to product standard. 1.4.3 Insulation measurement An insulation measurement (in accordance with EN 60204-1 chapter 18.3) with DC... -
Page 19: Start-Up And Operation
• Never touch terminals, busbars or cable ends. Observe the following instructions if the drive converter for more than one year was not in operation before start-up. www.keb.de/fileadmin/media/Manuals/knowledge/04_techinfo/00_gene- ral/ti_format_capacitors_0400_0001_gbr.pdf NOTICE continuous duty (S1) with average duty > 60% ! Premature aging of electrolytic capacitors ! ►... -
Page 20: Maintenance
For applications that require cyclic switching on and off of the drive converter, maintain an off-time of at least 5 min after the last switch on. If you require shorter cycle times please contact KEB Automation KG. Short-circuit proof The drive converters are conditional short-circuit proof. After resetting the internal pro- tection devices, the function as directed is guaranteed. -
Page 21: Repair
Drive converters with safety function are limited to a service life of 20 years. Thereafter the devices must be replaced. Drive converters of the KEB Automation KG are professional, electronic devices exclu- sively for further industrial processing (so-called B2B devices). Thus the marking does not occur with the symbol of the crossed-out wheeled bin, but by the word mark and the date of manufacture. -
Page 22: Product Description
The used semiconductors and components of KEB Automation KG are developed and dimensioned for the use in industrial products. Restrictions If the KEB COMBIVERT F5 is used in machines, which work under exceptional condi- tions or if essential functions, life-supporting measures or an extraordinary safety step must be fulfilled, the necessary reliability and security must be ensured by the machine builder. -
Page 23: Product Features
200…315 kW as Single Drive 400…560 kW as Master / Slave system 630…900 kW as Master / Slave / Slave system Housing: The COMBIVERT F5 / F6 is characterized by the following features: • Operation of three-phase asynchronous motors and three-phase synchronous motors •... -
Page 24: Part Code
H: ASCL software F5+ without STO Control type K: V/f software F5+ with STO / F6 with EtherCAT P: SCL software F5+ with STO L: ASCL software F5+ with STO F5: COMBIVERT F5 Series F6: COMBIVERT F6 Inverter size 28…39... -
Page 25: Technical Data
TecHNIcAL DATA 3 Technical Data Unless otherwise indicated, all electrical data in the following chapter refer to a 3-phase AC voltage. 3.1 Operating conditions 3.1.1 climatic environmental conditions Storage Standard class Description Ambient temperature EN 60721-3-1 -25…55 °C Relative humidity EN 60721-3-1 5…95 % (without condensation) Storage height... -
Page 26: Mechanical Environmental Conditions
TecHNIcAL DATA 3.1.2 Mechanical environmental conditions Storage Standard class Description Vibration amplitude 0.3 mm (2…9 Hz) Vibration limits EN 60721-3-1 Acceleration amplitude 1 m/s² (9…200 Hz) Shock limit values EN 60721-3-1 40 m/s²; 22 ms Transport Standard class Description Vibration amplitude 3.5 mm (2…9 Hz) Vibration limits EN 60721-3-2 Acceleration amplitude 10 m/s²... -
Page 27: Electrical Operating Conditions
TecHNIcAL DATA 3.1.4 electrical operating conditions 3.1.4.1 Device classification requirement Standard class Description – EN 61800-5-1 Overvoltage category EN 60664-1 – Non-conductive pollution, occasional conden- Pollution degree EN 60664-1 sation when PDS is not active Table 5: Device classification 3.1.4.2 Electromagnetic compatibility The specified values only apply to devices with an external filter. -
Page 28: Block Diagram Of Energy Flow In The Device
bLOck DIAGrAM OF eNerGy FLOW IN THe DeVIce 3.2 Block diagram of energy flow in the device B_dc in_dc out_dc Legend Input voltage range Output current DC connection out_dc Mains input current Braking current PB connection Input current DC connection Output current motor in_dc Operating voltage range DC connection... -
Page 29: Technical Data 400V Class
TecHNIcAL DATA 400V cLASS 3.3 Technical data 400V class 3.3.1 Single Drive Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA Drive converter (input) Input rated voltage 400 (UL: 480) Input voltage range 305…528 ±... -
Page 30: Table 7: Technical Data Of The 400V Class - Single Drive
17) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 31: Master / Slave System
TecHNIcAL DATA 400V cLASS 3.3.2 Master / slave system Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA Drive converter (input) Input rated voltage 400 (UL: 480) Input voltage range 305…528 ±0 % Phases Mains frequency / Hz... -
Page 32: Table 8: Technical Data Of The 400 V Class Master / Slave
16) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 33: Master / Slave / Slave System
TecHNIcAL DATA 400V cLASS 3.3.3 Master / slave / slave system Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA 1005 Drive converter (input) Input rated voltage 400 (UL: 480) Input voltage range 305…528 ±... -
Page 34: Table 9: Technical Data Of The 400 V Class Master / Slave / Slave
16) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 35: Technical Data 690V Class
TecHNIcAL DATA 690V cLASS 3.4 Technical data 690V class 3.4.1 Single Drive Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA Drive converter (input) Input rated voltage Input voltage range 450…760 ± 0 % Phases Mains frequency / Hz... -
Page 36: Table 10: Technical Data Of The 690V Class - Single Drive
15) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 37: Master / Slave System
TecHNIcAL DATA 690V cLASS 3.4.2 Master / slave system Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA Drive converter (input) Input rated voltage Input voltage range 450…760 ±0 % Phases Mains frequency / Hz 50 / 60 ±2 Input rated current... -
Page 38: Table 11: Technical Data Of The 690 V Class Master / Slave
16) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 39: Master / Slave / Slave System
TecHNIcAL DATA 690V cLASS 3.4.3 Master / slave / slave system Inverter size Housing Module number rated power Rated motor power / kW Output rated power / kVA 1076 1213 Drive converter (input) Input rated voltage Input voltage range 450…760 ±0 % Phases Mains frequency / Hz... -
Page 40: Table 12: Technical Data Of The 690 V Class Master / Slave / Slave
16) The specifications only apply if there is parallely no power output via the motor connection terminals U / V / W. ATTENTION An input choke is absolutely necessary. The technical data are for 2/4-pole standard motors. With other pole numbers the drive converter must be dimensioned onto the rated motor current. Contact KEB for special or medium frequency motors. -
Page 41: Dimensions And Weights
DIMeNSIONS AND WeIGHTS 3.5 Dimensions and weights 3.5.1 Dimensions air cooler built-in version M10 / 4x Housing Weight 97.5 kg Dimensions All dimensions in mm Figure 2: Dimensions air cooler built-in version... -
Page 42: Dimensions Air-Cooled Inverter Through-Mount Version
DIMeNSIONS AND WeIGHTS 3.5.2 Dimensions air-cooled inverter through-mount version 273,5 287,5 Housing Weight 96 kg Dimensions All dimensions in mm Optional Seal for IP54 can be mounted on top or bottom side (=> Connections to the coolant) Figure 3: Dimensions air-cooled inverter through-mount version... -
Page 43: Dimensions Liquid Cooler Through-Mount Version
DIMeNSIONS AND WeIGHTS 3.5.3 Dimensions liquid cooler through-mount version Housing Distance between liquid connections Accessories for hose connecting piece (=> Connections to the coolant) Weight 95 kg Dimensions All dimensions in mm Optional Seal for IP54 can be mounted on top or bottom side (=> Connections to the coolant) Figure 4:... -
Page 44: Dimensions Liquid Cooler Installation Version
DIMeNSIONS AND WeIGHTS 3.5.4 Dimensions liquid cooler installation version 353,5 Housing Distance between liquid connections Accessories for hose connecting piece (=> Connections to the coolant) Weight 96 kg Dimensions All dimensions in mm Figure 5: Dimensions liquid cooler built-in version... -
Page 45: Dimensions Liquid Cooler Built-In Version With Stainless Steel Tube
DIMeNSIONS AND WeIGHTS 3.5.5 Dimensions liquid cooler built-in version with stainless steel tube 347,5 Ø12 Housing Weight 96 kg Dimensions All dimensions in mm Optional Functional nut (=> Connections to the coolant) Figure 6: Dimensions liquid cooler built-in version with stainless steel tube... -
Page 46: Mechanical Installation
MecHANIcAL INSTALLATION 4 Mechanical Installation 4.1 control cabinet installation 4.1.1 General instructions To ensure the connection between master / slave systems, the distances between the modules may not be exceeded => Mounting distances. 4.1.2 Mounting distances Mounting distances Dimen- Distance in mm Distance in inch sion 50…230... -
Page 47: Assembly Aids
MecHANIcAL INSTALLATION 4.1.3 Assembly aids Two assembly aids are available as an accessory. They are attached at the drive converter and by way this enables the transport by lifting devices. Depending on the heat sink models, a mounting bracket or two eye bolts are available as assembly aids. -
Page 48: Cooling System
MecHANIcAL INSTALLATION 4.2 cooling system The KEB COMBIVERT in P housing is available with air and liquid cooling system. The system manufacturer must ensure the dissipation of the power loss. ATTENTION ► When connecting the cooling circuit, absolutely observe the instruc- tions in chapter =>... -
Page 49: Air Cooler
MecHANIcAL INSTALLATION 4.2.1 Air cooler • The drive converter must be mounted vertically in the control cabinet. • The connection terminals must be located on the bottom side. • Sufficient ventilation of the device must be ensured by the system manufacturer. Legend ① Air flow direction through the interior ② Air flow direction at the heat sink Figure 9: Ventilation... -
Page 50: Liquid Cooling
MecHANIcAL INSTALLATION 4.2.2 Liquid cooling • The liquid coolers are designed for the connection to an available cooling system. • The dissipation of the power loss must be ensured by the machine builder. • In order to avoid moisture condensation, the minimum inlet temperature may not decrease the ambient temperature. -
Page 51: Series Connection Cooling Circuit
• Series connection of liquid-cooled devices with stainless steel tubes is not permitted, since the total system pressure can increase above 10 bar. • => Pressure drop aluminium heat sink with stainless steel tubes. • The cooling flow must always be started before starting the KEB COMBIVERT. -
Page 52: Connection Diagram Series Connection Cooling Circuit
MecHANIcAL INSTALLATION 4.3.2 connection diagram series connection cooling circuit This connection scheme is only an installation proposal and does not replace professional planning and execution! coolant connection for a master / slave system ⑥ ③ ② ② “ min. 1/2 Master 1/2“... -
Page 53: Parallel Connection Of The Coolant Circuit
The maximum temperature difference (ΔT) between flow and return flow may not exceed 7K. • If the volume flow (above 30 l/min per module) is selected too large, increases the risk of erosion in the liquid cooler. • The cooling flow must always be started before starting the KEB COMBIVERT. • The use of a volume flow meter and a temperature monitoring is mandatory required. 4.4.2 connection scheme parallel connection of the cooling circuit This connection scheme is only an installation proposal and does not replace professional planning and execution! ⑥... -
Page 54: Operation Of Liquid-Cooled Devices
DC link circuit capacitors and power modules (IGBT). Also the tem- perature dependent switching losses are positively effected. The use of liquid-cooled KEB COMBIVERT drive converters is offered in the drive technology, because there are process-caused coolants available with some applications. -
Page 55: Materials In The Cooling Cicuit
OPerATION OF LIqUID-cOOLeD DeVIceS 5.1.3 Materials in the cooling cicuit • For all metallic elements in contact with the coolant (electrolyte) in the cooling cir- cuit, select a material which generates a low voltage difference to the heat sink (see electrochemical voltage series). This prevents contact corrosion and/or pitting corrosion. -
Page 56: Requirements On The Coolant
OPerATION OF LIqUID-cOOLeD DeVIceS 5.1.4 requirements on the coolant The requirements on the coolant are depending on the ambient conditions, as well as from the used cooling system. General requirements on the coolant: requirements Description The size and the proportion of suspended particles in the cooling water should Suspended particles not exceed the following values: < 100 μm < 10 mg per liter. -
Page 57: Requirements For Open And Half-Open Cooling Systems
The maximum overheat temperature is 60 °C, 73 °C or 90 °C depending on the power unit and overload capacity. • The coolant temperature is specified in the technical data. • Higher flow temperatures only after consultation with KEB. The flow temperature should be chosen depending on the volume flow, so that at rated operating the heatsink temperature is always 10 K below the overheat temperature level. As a result, a sporadic shutdown is avoided. 5.1.7 Moisture condensation High air humidity and high temperatures can lead to moisture condensation. -
Page 58: Supply Of Temper Coolant
OPerATION OF LIqUID-cOOLeD DeVIceS 5.1.8 Supply of temper coolant • Supply of temper coolant is possible by using heatings in the cooling circuit for the control of the coolant temperature. • The following dew point table shows the coolant inlet temperature as a function of ambient temperature and air humidity. -
Page 59: Diagrams Of The Cooling Design
OPerATION OF LIqUID-cOOLeD DeVIceS 5.2 Diagrams of the cooling design 5.2.1 Pressure drop aluminium extrusion casting heat sink • The curve characteristic described below is valid for 25 °C flow temperature and Antifrogen N 52 %. • If there are higher flow temperatures, the pressure drop in the system decreases. • This also applies to cooling medium such as water or another glycol mixture. • A glycol mixture from Clariant in a ratio of 52 % or 33 % is recommended. -
Page 60: Pressure Drop Aluminium Heat Sink With Stainless Steel Tubes
OPerATION OF LIqUID-cOOLeD DeVIceS 5.2.2 Pressure drop aluminium heat sink with stainless steel tubes • The curve characteristic described below is valid for 25 °C flow temperature and Antifrogen N 52 %. • If there are higher flow temperatures, the pressure drop in the system decreases. • This also applies to cooling medium such as water or another glycol mixture. • A glycol mixture from Clariant in a ratio of 52 % or 33 % is recommended. Volume flow in l/min Legend Recommended working range: 10...20 l/min... -
Page 61: Series Connection Of Liquid Coolers
OPerATION OF LIqUID-cOOLeD DeVIceS 5.2.3 Series connection of liquid coolers • Volume flow as a function of total power dissipation and temperature difference. • The diagram below applies to the series connection of liquid coolers. Total power dissipation Pv in kW Legend recommended working range Master / Slave / Slave ΔT = 9...12 K Master / Slave ΔT = 6...10 K Single Drive... -
Page 62: Parallel Connection Of Liquid Coolers
OPerATION OF LIqUID-cOOLeD DeVIceS 5.2.4 Parallel connection of liquid coolers • Volume flow as a function of total power dissipation and temperature difference. • The diagram below applies to the parallel connection of liquid coolers. Total power dissipation Pv in kW Legend recommended working range ∆T = 3...7 K Volume flow 20 l/min 25 l/min 30 l/min... -
Page 63: Electrical Installation
ATTENTION Current laws and local regulations must always be observed when planning and carrying out the installation. KEB assumes no liability for installations where laws, local and / or other regulations have not been complied with. If the recommendations given by KEB are not observed, you might experience problems when using the drive converter which are not covered by the warranty. -
Page 64: Connection Of The Shield Connection
eLecTrIcAL INSTALLATION >230 V AC ≤24 V DC >230 V AC ≤24 V DC Figure 16: Laying the cables 6.1.2 connection of the shield connection • Cable shields must not be used for power supply. • A cable shield must not assume the function of an N or PE conductor. •... -
Page 65: Connection Terminals Power Unit
eLecTrIcAL INSTALLATION 6.2 connection terminals power unit Terminal width max. 42,5mm Terminal Function Mains connection L1, L2, L3 Motor connection U, V, W Connection for braking resistor +PA, Pb Connection for regenerative unit +PA, – Connection for temperature sensor (only single drive / master) T1, T2 Monitoring braking transistor (connection values =>... -
Page 66: External Fan Power Supply
eLecTrIcAL INSTALLATION 6.2.2 external fan power supply ➁ Terminal strip Only internal use ➁ External fan power supply Terminals Voltage supply +, - DC 24 V ±10 % current draw per module Spare fuse(s) 2.5 A or 4 A 3.15 A Type gG cable cross-section Maximum tightening torque mm²... -
Page 67: Mains Connection
eLecTrIcAL INSTALLATION 6.3 Mains connection ATTENTION Exchanging mains and motor connection leads to immediate destruc- tion of the unit. 6.3.1 Note about hard mains The service life of drive converters with DC link depends on the DC voltage level, the ambient temperature and the current load of the electrolytic capacitors in the DC link. -
Page 68: Motor Connection
eLecTrIcAL INSTALLATION 6.4 Motor connection 6.4.1 General instructions • The motor cables must be designed to the maximum continuous current. • They are valid for 0...100 Hz (up to 300 Hz the cable losses increase by approx. 25 % due to the skin effect). •... -
Page 69: Recommended Type Of The Motor Cable
eLecTrIcAL INSTALLATION 6.4.3 recommended type of the motor cable Symmetrical shielded cables are recommended for high motor power. • Type of cable: 2XSLCYK-J. • The protective earth conductor is tripartited and uniformly placed between the phase lines. • Compliance with the requirements according to 12502-1...5. -
Page 70: Cable Cross-Sections
eLecTrIcAL INSTALLATION 6.4.6 cable cross-sections The motor cable cross-section depends • on the form of the output current (e.g. non-sinusoidal) • on the real effective value of the motor current. • on the cable length. • on the type of used cable. •... -
Page 71: Motor Cable Lengths
The maximum cable lengths are specified for the recommended type of cable. • The permissible cable lengths depend on the number of cables per phase. • Longer cables may only be provided after consultation with KEB. • The specified cable lengths represent the actual distance between drive converter and motor. In case of parallel connection of motor cables, the cable capacitance is dou- bling, which leads to higher leakage currents between drive converter and mo- tor. -
Page 72: Dc Connection
eLecTrIcAL INSTALLATION 6.5 Dc connection 6.5.1 General instructions • The DC connection terminals of the device can be used for power supply or power consumption. • Appropriate external DC fuses must be designed by the system manufacturer. • If external devices shall be connected to master / slave systems, the DC links must be connected with DC fuses. -
Page 73: Temperature Detection T1, T2
Parameter In.17 displays in high byte the installed temperature input of the drive con- verter. The KEB COMBIVERT F5 / F6 is delivered as standard with switchable PTC / KTY evaluation. The desired function is adjusted with Pn.72 (dr33 at F6) and operates in accordance with the following table: Pn.72... -
Page 74: Use Of The Temperature Input In Kty Mode
eLecTrIcAL INSTALLATION 6.6.1 Use of the temperature input in kTy mode KTY sensors are poled semiconductors and must be operated in forward direction! Connect anode to T1 ! Non-observance leads incorrect measurement in the upper temperature range. Protec- tion of the motor winding is no longer guaranteed. KTY84 Figure 21: Connection of a KTY sensor... -
Page 75: Connection Of A Braking Resistor
T1 / T2 or via digital input. ► The drive converter must be programmed accordingly in each case. The use of a KEB regenerative unit is reasonable for applications which produce a lot of regenerative energy. Regeneration of excess energy into the mains. -
Page 76: Monitoring Braking Transistor
There is no short circuit or earth fault. As a result, the drive con- verter changes to "Error! Overvoltage" with the next deceleration process (when the braking resistor is required). Figure 23: Intrinsically safe braking resistor without temperature monitoring Technical data and design of intrinsically safe braking resistors. https://www.keb.de/fileadmin/media/Manuals/dr/ma_dr_safe-braking-re- sistors-20106652_en.pdf... -
Page 77: External Braking Resistor With Overtemperature Protection
INSTALLATION 6.7.3 external braking resistor with overtemperature protection =>Wiring Diagrams. Technical data and design of non-intrinsically safe braking resistors. https://www.keb.de/fileadmin/media/Manuals/dr/ma_dr_braking-resis- tors-20116737_en.pdf 6.7.4 Sub-mounted braking resistors without overtemperature protection • Sub-mounted braking resistors are only available for liquid-cooled devices. •... -
Page 78: Connection Of The Master / Slave Wiring
eLecTrIcAL INSTALLATION 6.9 connection of the master / slave wiring 6.9.1 connection master / slave • Make sure that the SUB-D connection is connected correctly. • Tighten SUB-D connectors. ATTENTION Do not ground SUB-D cable between master and slave ! Slave Master P0F5T09-0046... -
Page 79: Figure 25: Master / Slave Connections
eLecTrIcAL INSTALLATION P0F5T09-0046 P0F5T09-0047 Master Slave Figure 25: Master / slave connections The connection cables can be attached to the supplied cable clamps using cable ties. Figure 26: Cable clamps master / slave connections... -
Page 80: Connection Master / Slave / Slave
eLecTrIcAL INSTALLATION 6.9.2 connection master / slave / slave ATTENTION Do not ground SUB-D cable between master and slave ! Slave 2 Master Slave 1 P0F5T09-0047 P0F5T09-0046 P0F5T09-0047 P0F5T09-0046 Material number Type Length in m P0F5T09-0046 SUB-D plug 9-pole (contained in scope of supply) 0.75 P0F5T09-0047 SUB-D plug 25-pole (contained in scope of supply) -
Page 81: Figure 28: Master / Slave / Slave Connections
eLecTrIcAL INSTALLATION P0F5T09-0047 P0F5T09-0046 P0F5T09-0046 P0F5T09-0047 Slave 2 Master Slave 1 Figure 28: Master / slave / slave connections The connection cables can be attached to the supplied cable clamps using cable ties. Figure 29: Cable clamps master / slave / slave connections... -
Page 82: Wiring Diagrams
WIrING DIAGrAMS 7 Wiring Diagrams 7.1 Unit size 28...30 7.1.1 Mains and control connection +24V -OH1 PLC Out ϑ ϑ ϑ ON / OFF -OH2 L1.1 L2.1 L3.1 ϑ L1.2 L2.2 L3.2 Single Single Control Drive Drive T1 T2 ϑ 82.4 82.2 Legend... -
Page 83: Unit Size 32
WIrING DIAGrAMS 7.2 Unit size 32...35 7.2.1 Mains and motor connection master / slave system -F1.2 -F1.3 -K2.2 -K2.3 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ -S1.2 -S1.3 L1.2 L2.2 L3.2 L1.2 L2.2 L3.2 -U2.2 -U2.3 -U3.2 -U3.3 Master Slave... -
Page 84: Connection Braking Resistor Master / Slave System
WIrING DIAGrAMS 7.2.2 connection braking resistor master / slave system -F1.2 -F1.3 -K2.2 -K2.3 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ -S1.2 -S1.3 L1.2 L2.2 L3.2 L1.2 L2.2 L3.2 -U2.2 -U2.3 -U3.2 -U3.3 Master Slave T1 T2 -OH1 -OH1 ϑ... -
Page 85: Dc Connection Master / Slave System
WIrING DIAGrAMS 7.2.3 Dc connection master / slave system -F1.2 -F1.3 -K2.2 -K2.3 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ -S1.2 -S1.3 L1.2 L2.2 L3.2 L1.2 L2.2 L3.2 -U2.2 -U2.3 -U3.2 -U3.3 Master Slave -F2.3 -F2.2 -F3.1 - A1.1 Legend F1.2 / F1.3 Mains fuse... -
Page 86: Mains Connection Master / Slave System
WIrING DIAGrAMS 7.2.4 Mains connection master / slave system +24V -OH1 ϑ ϑ ϑ PLC Out -S5.2 -S4.2 -S1.2 -OH2 ON / OFF -OH1 ϑ ϑ ϑ -S5.3 -S4.3 -S1.3 -OH2 Master -U3.2 -U3.2 Control Slave -U3.3 -K2.2 -K2.3 86.2 83.3 83.4 Legend... -
Page 87: Unit Size 36
WIrING DIAGrAMS 7.3 Unit size 36...39 7.3.1 Mains and motor connection master / slave / slave system -F1.1 -F1.2 -F1.3 -K2.1 -K2.2 -K2.3 -U1.1 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ ϑ -S1.1 -S1.2 -S1.3 L1.2 L2.2... -
Page 88: Connection Braking Resistor Master / Slave / Slave System
WIrING DIAGrAMS 7.3.2 connection braking resistor master / slave / slave system -F1.1 -F1.2 -F1.3 -K2.1 -K2.2 -K2.3 -U1.1 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ ϑ -S1.1 -S1.2 -S1.3 L1.2 L2.2 L3.2 L1.2 L2.2 L3.2 L1.2... -
Page 89: Dc Connection Master / Slave / Slave System
WIrING DIAGrAMS 7.3.3 Dc connection master / slave / slave system -F1.1 -F1.2 -F1.3 -K2.1 -K2.2 -K2.3 -U1.1 -U1.2 -U1.3 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 L1.1 L2.1 L3.1 ϑ ϑ ϑ -S1.1 -S1.2 -S1.3 L1.2 L2.2 L3.2 L1.2 L2.2 L3.2 L1.2 L2.2... -
Page 90: Mains Connection Master / Slave / Slave System
WIrING DIAGrAMS 7.3.4 Mains connection master / slave / slave system +24V -OH1 ϑ ϑ ϑ -S5.1 -S4.1 -S1.1 PLC Out -OH2 ON / OFF -OH1 ϑ ϑ ϑ -S5.2 -S4.2 -S1.2 -OH2 -OH1 ϑ ϑ ϑ -S5.3 -S4.3 -S1.3 -OH2 Master -U3.2... -
Page 91: Protection Of Drive Converters
PrOTecTION OF DrIVe cONVerTerS 8 Protection of drive converters Use the following fuses in the mains cable: (rated current maximum 100 kA SCCR) 400 V 480 V 600 V 690 V Type USA* rk5/J Size Table 28: Protection of drive converters * Version without UL approval. -
Page 92: Certification
Further informations and documentation. 9.2 UL Marking Acceptance according to UL is marked at KEB drive converters with the adjacent logo on the nameplate. To be conform according to UL for the use on the North American and Canadian Market the following instructions must be observed (original text of the UL): •... -
Page 93: Table 30: External Filters And Chokes
In order to comply with CSA C22.2 No. 14-2010 (cUL) following external Filters and Mains Chokes manufactured by KEB Automation KG need to be installed: Inverter size / Voltage class Filter Mains choke Alt. choke Mod. 28/1 28E4T60-1001 28Z1B04-1000... -
Page 94: Table 31: Ul Fuses
cerTIFIcATION Table I Branch Circuit Protection of inverter series F5 / F6 – P – housing: a) Class J or RK5 Fuses as specified below: Inverter F5/F6 Input Voltage [V] UL 248 Fuse type J or rk5 [A] 480 / 3ph 3x400 480 / 3ph 3x500 480 / 3ph 2 x 3x300 480 / 3ph 3x600... -
Page 95: Further Informations And Documentation
9.3 Further informations and documentation You find supplementary manuals and instructions for the download under https://www.keb.de/service/downloads General instructions • EMC and safety instructions • Manuals for further control boards Instruction and information for construction and development • Input fuses in accordance with UL • Programming manual for control and power unit •... -
Page 96: Characteristics
cHArAcTerISTIcS 10 characteristics 10.1 Overload characteristic Time in s Load in % 105 110 115 120 125 130 135 140 145 150 Figure 39: Overload characteristic On exceeding a load of 105% the overload integrator starts. When falling below the integrator counts backwards. -
Page 97: Power Dissipation Of The 400V Class At Rated Operation
cHArAcTerISTIcS 10.3 Power dissipation of the 400V class at rated operation The following diagram shows the total power dissipation as a function of the output cur- rent per module at • different switching frequencies • 50 Hz output frequency • 25 °C ambient temperature 10.3.1 Power dissipation of different switching frequencies Output current (I... -
Page 98: Power Dissipation Of The 690V Class At Rated Operation
cHArAcTerISTIcS 10.4 Power dissipation of the 690V class at rated operation The following diagram shows the total power dissipation as a function of the output cur- rent per module at • 50 Hz output frequency • 25 °C ambient temperature 10.4.1 Power dissipation at 2 kHz switching frequency 5,00 4,75... -
Page 99: Power Dissipation At 4 Khz Switching Frequency
cHArAcTerISTIcS 10.4.2 Power dissipation at 4 kHz switching frequency 7,00 6,75 6,50 6,25 6,00 5,75 5,50 5,25 5,00 4,75 4,50 4,25 4,00 3,75 3,50 3,25 3,00 2,75 2,50 Output current (I ) in A Legend 690 V + 10 % 690 V 690 V - 10 % Figure 43:... -
Page 100: Accessories
AcceSSOrIeS 11 Accessories 11.1 Filter and chokes class Inverter size Filter Mains choke Setting Motor choke Setting 28E4T60-1001 28Z1B04-1000 29Z1A04-1001 30E4T60-1001 29Z1B04-1000 30E4T60-1001 30Z1B04-1000 31Z1A04-1000 28E4T60-1001 28Z1B04-1000 29Z1A04-1001 28E4T60-1001 28Z1B04-1000 400 V 30E4T60-1001 29Z1B04-1000 31Z1A04-1000 30E4T60-1001 30Z1B04-1000 28E4T60-1001 28Z1B04-1000 29Z1A04-1001 30E4T60-1001 29Z1B04-1000 30E4T60-1001... -
Page 101: Assembly Aids
AcceSSOrIeS 11.2 Assembly aids Assembly aid Number Part number Assembly aid 00F5ZTB-0001 Eye bolts 00F5ZTB-0002 Mounting kit Table 34: Assembly aids 11.3 connections to the coolant connection variant required number Part number Accessory kit hose connection G1/2 with mounting nuts 0000650-G14K Function nut for a pipe diameter of 12mm 0000651-FM12... -
Page 102: Revision History
2013-01 EMC and safety instructions changed 2014-09 Transport instructions inserted 2014-09 UL values added to technical data 2015-03 Revision of the technical data; Fuse values inserted; Coolant diagrams adapted Change into new KEB CI optics; change to document number; complete revision of 2018-10 the content... - Page 103 Room 1709, 415 Missy 2000 725 Su Seo Dong E-Mail: vb.belgien@keb.de Internet: www.keb.de Gangnam Gu 135- 757 Seoul Republic of Korea Tel: +82 2 6253 6771 Fax: +82 2 6253 6770 E-Mail: vb.korea@keb.de KEB South America - Regional Manager brazil Rua Dr.
- Page 104 Automation with Drive www.keb.de KEB Automation KG Suedstrasse 38 32683 Barntrup Tel. +49 5263 401-0 E-Mail: info@keb.de...