TABLE OF CONTENTS
ROCKSHOX SERVICE ..........................................................................................................................................................................................4
PART PREPARATION ......................................................................................................................................................................................................................................4
SERVICE PROCEDURES .................................................................................................................................................................................................................................4
MODEL CODE IDENTIFICATION .................................................................................................................................................................................................................5
WARRANTY AND TRADEMARK ...................................................................................................................................................................................................................5
PARTS, TOOLS, AND SUPPLIES ..................................................................................................................................................................................................................6
RECOMMENDED SERVICE INTERVALS .................................................................................................................................................................................................... 7
RECORD YOUR SETTINGS ............................................................................................................................................................................................................................ 7
TORQUE VALUES ............................................................................................................................................................................................................................................. 7
OIL VOLUME AND LUBRICANT ...................................................................................................................................................................................................................8
EXPLODED VIEW .................................................................................................................................................................................................9
LOWER LEG FEATURES - ZEB, LYRIK, PIKE ............................................................................................................................................................................................ 13
BUTTERCUPS - ZEB, LYRIK, PIKE .............................................................................................................................................................................................................. 14
LOWER LEG REMOVAL AND SERVICE ...........................................................................................................................................................15
LOWER LEG REMOVAL ................................................................................................................................................................................................................................. 15
LOWER LEG SERVICE.................................................................................................................................................................................................................................... 17
LOWER LEG SEAL SERVICE ........................................................................................................................................................................................................................ 19
AIR SPRING SERVICE - DEBONAIR+ ............................................................................................................................................................. 22
AIR SPRING REMOVAL ................................................................................................................................................................................................................................ 22
BUTTERCUPS REMOVAL - AIR SPRING SHAFT .................................................................................................................................................................................. 26
AIR SPRING SERVICE ................................................................................................................................................................................................................................... 29
AIR SPRING ASSEMBLY ............................................................................................................................................................................................................................... 31
BUTTERCUPS INSTALLATION - AIR SPRING SHAFT ........................................................................................................................................................................ 34
AIR SPRING INSTALLATION ....................................................................................................................................................................................................................... 36
DAMPER SERVICE ............................................................................................................................................................................................ 40
FLIGHT ATTENDANT CONTROL MODULE REMOVAL ...................................................................................................................................................................... 40
DAMPER REMOVAL ...................................................................................................................................................................................................................................... 43
BUTTERCUPS REMOVAL - DAMPER SHAFT ........................................................................................................................................................................................ 44
DAMPER SERVICE ......................................................................................................................................................................................................................................... 46
DAMPER ASSEMBLY .................................................................................................................................................................................................................................... 49
DAMPER BLEED .............................................................................................................................................................................................................................................. 51
TEST LOCKOUT COMPRESSION ............................................................................................................................................................................................................. 54
BUTTERCUPS INSTALLATION - DAMPER SHAFT .............................................................................................................................................................................. 55
DAMPER INSTALLATION ............................................................................................................................................................................................................................. 58
CONTROL MODULE INSTALLATION ......................................................................................................................................................................................................60
LOWER LEG INSTALLATION ...................................................................................................................................................................................................................... 64