JLG 3614RS Operation & Safety Manual
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JLG 3614RS Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
Models
3614RS
4017RS
31200938
Revised
March 25, 2019 - Rev G
An Oshkosh Corporation Company

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Summary of Contents for JLG 3614RS

  • Page 1 Operation & Safety Manual Original Instructions Keep this manual with machine at all times. Models 3614RS 4017RS 31200938 Revised March 25, 2019 - Rev G An Oshkosh Corporation Company...
  • Page 3 Revision Log Revision Log REVISION LOG March 17, 2014 - A - Original Issue of Manual September 2, 2014 - B - Revised pages d, 2-5, 2-6, 2-7, 3-4, 3-5, 3-23, 4-1, 4-10, 4-13, 4-14, 4-15, 5-2, 5-20, 5-21, 7-7, 9-1, 9-2, 9-3 & 9-4. October 1, 2014 - C - Revised pages 5-2, 5-16, 5-26, 9-4 &...

  • Page 4: Read This First

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

  • Page 6: Other Publications Available

    Read This First Other Publications Available Service Manual..........................31211333 Parts Manual ..........................31200939 Engine Parts Manual ........................31211006 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to 2006/42/EC EAC is compliant to TR CU 010/2011 Refer to the machine Serial Number Plate to identify the applicable compliance standard.

  • Page 7: Table Of Contents

    Table of Contents Table of Contents TABLE OF CONTENTS Revision Log Read This First Operator Qualifications ................b Modifications....................b Other Publications Available ..............d Machine Configuration................d Table of Contents Section 1 - General Safety Practices 1.1 Hazard Classification System ..............1-1 Safety Alert System and Safety Signal Words.......1-1 1.2 General Precautions ..................1-1 1.3 Operation Safety....................1-2...
  • Page 8 Table of Contents Section 3 - Controls and Indicators 3.1 General......................3-1 3.2 Controls ......................3-2 Instrument Cluster .................3-4 Ignition .......................3-6 Park Brake....................3-7 Parking Procedure..................3-7 Transmission Control Lever (if equipped) ........3-8 Load Stability Indicator - LSI ............3-10 Steering Column Adjuster..............3-14 Joystick ....................
  • Page 9 Tiedown....................4-13 Lifting ....................... 4-14 Section 5 - Attachments & Hitches 5.1 Approved Attachments................5-1 5.2 Unapproved Attachments .................5-1 5.3 JLG Supplied Attachments.................5-2 Standard Quick Attach................5-2 Manitou Quick Attach ................5-2 5.4 Telehandler/Attachment/Fork Capacity ..........5-4 5.5 Use of the Capacity Chart ................5-5 Capacity Indicator Locations ..............5-5...
  • Page 10 50 & 1st 250 Hour Maintenance Schedule ........7-4 250 & 500 Hour Maintenance Schedule .........7-5 1000 & 3000 Hour Maintenance Schedule ........7-6 6000 Hour Maintenance Schedule...........7-7 7.4 Lubrication Schedules.................7-8 3614RS......................7-8 4017RS......................7-9 7.5 Operator Maintenance Instructions ............ 7-10 Fuel System.................... 7-10 Tires ......................7-12 Engine Oil ....................

  • Page 11: Section 1 - General Safety Practices

    Section 1- General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result...

  • Page 12: Operation Safety

    Section 1- General Safety Practices OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 ft (3m)
  • Page 13 Section 1- General Safety Practices • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.

  • Page 14: Tip Over Hazard

    • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab.
  • Page 15 Section 1- General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 •...
  • Page 16 Section 1- General Safety Practices Non-Suspended Load O 0901 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. •...

  • Page 17: Travel Hazard

    Section 1- General Safety Practices Travel Hazard 2-WHEEL FRONT STEER 4-WHEEL CIRCLE STEER 4-WHEEL CRAB STEER OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.

  • Page 18: Load Falling Hazard

    Section 1- General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage weldment. Use only approved lift points. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. 31200938...

  • Page 19: Lifting Personnel

    Section 1- General Safety Practices Lifting Personnel O 0171 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. O 0921 • DO NOT drive machine from cab when personnel are in platform. 31200938...

  • Page 20: Driving Hazards On Slopes

    Section 1- General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. •...

  • Page 21: Pinch Points And Crush Hazards

    Section 1- General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 •...
  • Page 22 Section 1- General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating. 1-12 31200938...

  • Page 23: Fall Hazard

    Section 1- General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-3 has been performed.

  • Page 24: Chemical Hazards

    • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

  • Page 25: Section 2 - Pre-Operation And Inspection

    Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION PREPARATION, INSPECTION AND MAINTENANCE The following table covers the periodic machine inspections and maintenance required. Consult local regulations for further requirements for telehandlers. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.

  • Page 26: Pre-Operation Check And Inspection

    Section 2 - Pre-Operation and Inspection PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check and inspection, performed at beginning of each work shift or at each change of operator, should include the following: 1.
  • Page 27 Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm- up and operational check (see page 2-12) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.

  • Page 28: Safety Decals

    1001191487 (INSIDE POWER DISTRIBUTION BOX ON FRAME) SERIAL 8008657 NUMBER PLATE 8005616 8008657 8005671 8006612 JLG Manufacturing Europe BVBA Industrieterrein Oude Bunders 1034 150A Breitwaterstraat 12 3630 Maasmechelen - Belgium 8005675 Model: Year of Manufacture: Product Identi cation Number 200A...
  • Page 29 Section 2 - Pre-Operation and Inspection 8008657 20 - 2603207 8005616 8005671 (GERMANY) 8005616 1705980 25 - 1001 153442 (FRANCE) 8005675 A - 1706753 B - 1706754 C - 1706755 8008657B D - 1706756 1001102782 8005671 3700016 1001129842 (ITALY) 3700016 3700016 8005617 1001168718A...
  • Page 30 1001250530 A 1001120989 A 1001172035 1001120989 (IF EQUIPPED WITH CLEARSKY) 1001189154A 1001189154 1001092877 1706288 1706284 VIEW C-C 3614RS - 1001161264 CAPACITY 4017RS - 1001 165433 CHARTS XXXX XXX mm XXX mm EVERY XXX kg MAX 2000kg 2500kg 3700kg XXX mm...

  • Page 31: If Equipped With 55,0 Kw Engine

    If Equipped with 55,0 kW Engine 1001191487 (INSIDE POWER DISTRIBUTION 1001138051 BOX ON FRAME) (IF EQUIPPED - GERMANY) 8008657 8006612 8005671 8005675 JLG MANUFACTURING EUROPE BVBA TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO: 150A HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER: NÚMERO DE HOMOLOGACIÓN: VEHICLE IDENTIFICATION NUMBER:...
  • Page 32 Section 2 - Pre-Operation and Inspection 8008657 8005616 20 - 2603207 8005671 8005616 (GERMANY) 8007508 25 - 1001 153442 A - 1706753 (FRANCE) B - 1706754 8005675 C - 1706755 D - 1706756 8008657B 8005671 8007508 3700016 1001129842 (ITALY) 3700016 3700016 8005617 1001168718A...
  • Page 33 5A F20 1001250530 A 1001172035 1001120989 A 1001120989 (IF EQUIPPED WITH CLEARSKY) 1001189154A 1001189154 1001092877 1706288 1706284 VIEW C-C 3614RS - 1001161264 CAPACITY 4017RS - 1001165433 CHARTS XXXX XXX mm XXX mm EVERY XXX kg MAX 2000kg 2500kg 3700kg XXX mm...

  • Page 34: Walk-Around Inspection

    Section 2 - Pre-Operation and Inspection WALK-AROUND INSPECTION OZ3893 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
  • Page 35 Section 2 - Pre-Operation and Inspection 3. Front Axle - Steer cylinders undamaged, not leaking; pivot pins secure (if equipped); hydraulic hoses undamaged, not leaking. 4. Left Outrigger - Pins secure; hydraulic hoses and cylinder undamaged, not leaking. 5. Front Lights (if equipped) - Clean and undamaged. 6.

  • Page 36: Warm-Up And Operational Checks

    Section 2 - Pre-Operation and Inspection WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, air conditioning and wipers (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirrors for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD.

  • Page 37: Operator Cab

    Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/ machine configuration. If the overhead guard or cab structure is damaged, the CAB CANNOT BE REPAIRED.

  • Page 38: Windows

    Section 2 - Pre-Operation and Inspection WINDOWS Keep all windows clean and unobstructed. Cab Door Window OAM3880 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. •...

  • Page 39: Rear Window

    Section 2 - Pre-Operation and Inspection Rear Window OAM2110 • Lift lever (5) and push to open the rear window (6). • Lift lever and pull to close. 31200938 2-15...
  • Page 40 Section 2 - Pre-Operation and Inspection This Page Intentionally Left Blank 2-16 31200938...

  • Page 41: Section 3 - Controls And Indicators

    Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS GENERAL This section provides the necessary information needed to understand control functions. 31200938...

  • Page 42: Controls

    Section 3 - Controls and Indicators CONTROLS OZ4010 1. Park Brake: See page 3-7. 2. Accelerator Pedal: Pressing down the pedal increases engine and hydraulic speed. 3. Ignition Switch: Key activated. See page 3-6. 4. Service Brake Pedal: The further the pedal is depressed, the slower the travel speed. 5.
  • Page 43 Section 3 - Controls and Indicators 11. Accessory Control Lever: See page 3-28. 12. Joystick: See page 3-16. 13. LSI Indicator: See page 3-10. 14. Frame Level Indicator: Enables operator to determine the left to right level condition of the telehandler. 31200938...

  • Page 44: Instrument Cluster

    Section 3 - Controls and Indicators Instrument Cluster DISPLAY SCREEN 11 KPH 127°C 1127 RPM DISPLAY SHOWN WITH ANTI-THEFT ACTIVE AT SYSTEM START 0000 OZ4081 NOTICE EQUIPMENT DAMAGE. When a red indicator illuminates (except park brake), immediately bring machine to a stop, lower boom and attachment to ground and stop the engine.
  • Page 45 Section 3 - Controls and Indicators 8. Check Engine Indicator: Illuminates when maintenance is required. See Service Manual for details. Note: All indicators perform a bulb check at system start up. Display Screen 9. Speed, Boom Angle and Operating Hours: a.

  • Page 46: Ignition

    Section 3 - Controls and Indicators Ignition OZ2300 • Position 0 - Engine off. • Position I - Voltage available for all electrical functions. • Position II - Wait to start engine until preheat indicator on instrument panel goes out. •...

  • Page 47: Park Brake

    4017RS - Lift detent ring (3) and push lever forward to release park brake. • 3614RS - The park brake may be adjusted with the knob (4). Turn clockwise to increase park brake force. Turn counterclockwise to decrease park brake force.

  • Page 48: Transmission Control Lever (If Equipped)

    Section 3 - Controls and Indicators Transmission Control Lever (if equipped) Direction of Travel Selection OZ4131 Transmission control lever (1) engages forward or reverse travel. • Push lever forward for forward travel; pull lever rearward for reverse travel. Move lever to centered position for neutral.
  • Page 49 Section 3 - Controls and Indicators OZ4142 Gear Selection Gear selection is located on the twist grip handle (2) of transmission control lever. • Twist hand grip to select gear. • The Transmission is equipped with three forward and three reverse gears. •...

  • Page 50: Load Stability Indicator - Lsi

    Section 3 - Controls and Indicators Load Stability Indicator - LSI WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. Prior to SN E160000141 excluding E160000120, E160000126, 1160008774, 1160008775 &...
  • Page 51 Section 3 - Controls and Indicators • Travel in accordance with the requirements set forth in Section 1- General Safety Practices. • Test LSI (6) ate the beginning of each work shift. See Section 8 - Additional Checks. • When placing a load, ensure axles are not fully steered in either direction. WARNING TIP OVER HAZARD.
  • Page 52 Section 3 - Controls and Indicators SN E160000141 to Present including E160000120, E160000126, 1160008774, 1160008775 & 1160008777 1001243215 B OZ4600 The LSI (1) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface. •...
  • Page 53 Section 3 - Controls and Indicators Passive Mode • The orange LED (5) on the instrument panel illuminates when the boom is fully retracted. • When approaching forward stability limitations, visual and audible indication is provided and the automatic function cut-out and/or slow down feature is disabled.

  • Page 54: Steering Column Adjuster

    Section 3 - Controls and Indicators Steering Column Adjuster OZ4120 • Follow “Shut-Down Procedure” on page 4-3. • Turn lever (1) counterclockwise to unlock. • Place steering column in desired position. • Turn lever clockwise to lock. WARNING TIP OVER/CRUSH HAZARD. Bring telehandler to a complete stop and shutdown engine before adjusting steering column.
  • Page 55 Section 3 - Controls and Indicators This Page Intentionally Left Blank 31200938 3-15...

  • Page 56: Joystick

    Section 3 - Controls and Indicators Joystick Verify the joystick decal located inside the cab matches the machine controls. Lift Joystick Pattern If Equipped with 74,4 kW Engine AND Prior to SN E160000141 excluding E160000120, E160000126, 1160008774, 1160008775 & 1160008777 If Equipped with 55,0 kW Engine OR SN E160000141 to O 4650...
  • Page 57 Section 3 - Controls and Indicators Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom; move joystick right to extend boom; move joystick left to retract boom. • The speed of boom functions depends upon the amount of joystick travel in corresponding direction.
  • Page 58 Section 3 - Controls and Indicators Outrigger Functions Joystick button (5) controls both outriggers. • Press and hold the button; move the joystick forward to lower both outriggers; move the joystick back to raise both outriggers. • Press and hold the button; move the joystick left then forward to lower the left outrigger;...
  • Page 59 Section 3 - Controls and Indicators Transmission Control (if equipped) Transmission roller switch (6) engages forward or reverse travel. • Press switch up for forward travel; Press switch down for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. •...
  • Page 60 Section 3 - Controls and Indicators Clutch Lock is controlled by button (9). Prior to SN E160000141 excluding E160000120 E160000126, 1160008774, 1160008775 & 1160008777 • Squeeze and hold trigger to deactivate system and have transmission disengage while depressing service brake. Release trigger to activate system and keep transmission engaged while depressing service brake.
  • Page 61 Section 3 - Controls and Indicators Loader Joystick Pattern If Equipped with 74,4 kW Engine AND Prior to SN E160000141 excluding E160000120, E160000126, 1160008774, 1160008775 & 1160008777 If Equipped with 55,0 kW Engine OR SN E160000141 to O 4660 Present including E160000120, E160000126, 1160008774, 1160008775 &...
  • Page 62 Section 3 - Controls and Indicators Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom. • Extend/retract is controlled by the roller switch (2). Push roller switch up to extend boom; push roller switch down to retract boom. •...
  • Page 63 Section 3 - Controls and Indicators Outrigger Functions Joystick button (5) controls both outriggers. • Press and hold the button; move the joystick forward to lower both outriggers; move the joystick back to raise both outriggers. • Press and hold the button; move the joystick left then forward to lower the left outrigger;...
  • Page 64 Section 3 - Controls and Indicators Transmission Control (if equipped) Transmission roller switch (6) engages forward or reverse travel. • Press switch up for forward travel; Press switch down for reverse travel. Move switch to centered position for neutral. • Forward or reverse travel can be selected while in any gear. •...
  • Page 65 Section 3 - Controls and Indicators Clutch Lock is controlled by button (9). Prior to SN E160000141 excluding E160000120, E160000126, 1160008774, 1160008775 & 1160008777 • Squeeze and hold trigger to deactivate system and have transmission disengage while depressing service brake. Release trigger to activate system and keep transmission engaged while depressing service brake.

  • Page 66: Console Switches

    Section 3 - Controls and Indicators Console Switches 18 19 O 4611 1. Joystick Function Switch: On/Off switch. All hydraulic functions are disabled and steer mode is forced to two wheel steer when on. 2. LSI Override Switch: Momentarily disables the automatic function cut-out. Depress and hold up to 30 seconds while operating joystick to momentarily disable the automatic function cut-out.
  • Page 67 Section 3 - Controls and Indicators 11. Continuous Auxiliary Hydraulics Indicator (SN E160000141 to E160000341 including E160000120, E160000126, 1160008774, 1160008775 & 1160008777 and excluding E160000328 thru E160000332 & E160000336) OR (if equipped with 74,4 kW Engine, SN E160000342 to Present including E160000328 thru E160000332 & E160000336): Illuminates when continuous auxiliary hydraulics are active.

  • Page 68: Accessory Control Lever

    Section 3 - Controls and Indicators Accessory Control Lever Turn Signals and Low/High Beam Headlights OZ4340 • Push accessory control lever (1) forward (2) to activate left turn signal. • Pull lever backward (3) to activate right turn signal. • The lever must be manually returned to the center position to deactivate either turn signal.

  • Page 69: Anti-Theft

    Section 3 - Controls and Indicators ANTI-THEFT Machines with the anti-theft feature active require entering a numeric code before operation to prevent unauthorized use. Code entry is accomplished using the display and joystick. 0000 OZ4460 O 4470 1. Turn ignition switch to position I. If anti-theft is active, the display (1) will prompt the operator for a numeric code.

  • Page 70: Steer Modes

    Section 3 - Controls and Indicators STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Manual Steering Alignment Mode Change Note: Steer mode will change immediately after selection.

  • Page 71: Operator Seat

    Section 3 - Controls and Indicators OPERATOR SEAT Operator Presence (IF EQUIPPED) (IF EQUIPPED) OZ4181 The operator seat (1) is equipped with an operator presence system. Engine start and hydraulic functions are prohibited if operator is not present. If the system detects a loss of pressure during operation, after a two second delay one of the following will occur: 1.

  • Page 72: Adjustments

    Section 3 - Controls and Indicators Adjustments Prior to starting the engine adjust seat for position and comfort. OZ4170 1. Fore/Aft: Use handle to move seat fore and aft. 2. Suspension: Use the handle to adjust the suspension to the appropriate weight setting.

  • Page 73: Seat Belt

    Section 3 - Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

  • Page 74: Boom Indicators

    Section 3 - Controls and Indicators BOOM INDICATORS OAM3750 Boom Extension • The boom extension indicators (1) are located on the left side of the boom. Use these indicators to determine boom extension when using the capacity chart (see “Use of the Capacity Chart”...

  • Page 75: Section 4 - Operation

    This machine can be operated under normal conditions in temperatures of -20°C to 48°C (0°F to 118°F). Consult JLG for operation outside this range or under abnormal conditions. 1. Make sure all controls are in “Neutral” and all electrical components (lights, heater, etc.) are turned off.

  • Page 76: Battery Boosted Starting

    Section 4 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure boosting vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. •...

  • Page 77: Normal Engine Operation

    Section 4 - Operation Normal Engine Operation • Observe instrument panel and display frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel.

  • Page 78: After-Treatment System (Ats) (If Equipped With 55,0 Kw Engine, Sn E160000342 To Present Including E160000328 Thru E160000332 & E160000336)

    Section 4 - Operation AFTER-TREATMENT SYSTEM (ATS) (IF EQUIPPED WITH 55,0 KW ENGINE, SN E160000342 TO PRESENT INCLUDING E160000328 THRU E160000332 & E160000336) This machine is equipped with an exhaust After-Treatment System. Diesel Particulate Filter (DPF) Regeneration Indicator (2) will slowly blink when a maintenance regeneration cycle is required.
  • Page 79 Section 4 - Operation Note: Do not operate boom controls, park brake or accelerator pedal during exhaust system cleaning. Stationary exhaust system cleaning will stop and may be incomplete if any controls are inadvertently moved or activated. 2. If exhaust system cleaning is interrupted, the DPF Regeneration Indicator (2) will resume blinking and the DPF Regeneration Switch (2) must be depressed again for 3 seconds to resume regeneration.

  • Page 80: Operating With A Non-Suspended Load

    Section 4 - Operation OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 81: Transporting A Load

    Section 4 - Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5 - Attachments & Hitches. Leveling Procedure 1.

  • Page 82: Placing A Load

    Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart”...

  • Page 83: Operating With A Suspended Load

    Section 4 - Operation OPERATING WITH A SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 84: Transporting A Suspended Load

    Section 4 - Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5 - Attachments & Hitches. • For additional requirements, refer to the appropriate capacity chart in the operator cab.

  • Page 85: Placing A Suspended Load

    Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. •...

  • Page 86: Road Operation (Ce)

    Section 4 - Operation ROAD OPERATION (CE) 1. Preparation a. Remove load from attachment. b. Remove any large amounts of dirt from machine. c. Check lights and mirrors and adjust if necessary. Rear lights must be orientated in the horizontal position. Note: Be sure to follow all local and federal/provincial traffic regulations.

  • Page 87: Loading And Securing For Transport

    Section 4 - Operation LOADING AND SECURING FOR TRANSPORT OAM3862 Tiedown 1. If equipped, level the telehandler prior to loading. 2. Using a spotter, load the telehandler with boom as low as possible. 3. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck.

  • Page 88: Lifting

    • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated.

  • Page 89: Section 5 - Attachments & Hitches

    If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or the local dealer for further information.

  • Page 90: Jlg Supplied Attachments

    Section 5 - Attachments & Hitches JLG SUPPLIED ATTACHMENTS Standard Quick Attach Attachment Part Number 3614RS 4017RS Carriage, 1185 mm (47 in) 1001107333 Side Shift Carriage, 1200 mm (47 in) 1170002 Fork Positioning Carriage, 1225 mm (48 in) 1001091313 2340030 Fork, Pallet 50x100x1200 mm (2x4x47.2 in)
  • Page 91 Section 5 - Attachments & Hitches This Page Intentionally Left Blank 31200938...

  • Page 92: Telehandler/Attachment/Fork Capacity

    Lifting and placing a load may require use of more than one capacity chart based on machine configuration. Other than block forks, all forks should be used in matched pairs, block forks used in matched sets. WARNING Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. 31200938...

  • Page 93: Use Of The Capacity Chart

    Section 5 - Attachments & Hitches USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-6), the operator must first determine and/ or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2.

  • Page 94: Sample Capacity Chart

    Section 5 - Attachments & Hitches Sample Capacity Chart This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model XXXX is used for demonstration purposes only. XXXX XXX xx XXX xx XXX xx MAX Attachment type,...
  • Page 95 Section 5 - Attachments & Hitches To identify the proper capacity chart on telehandlers equipped with outriggers, refer to the following icons which may be located on the capacity chart. • Use when lifting a load with outriggers up. OAL1090 •...

  • Page 96: Example

    Section 5 - Attachments & Hitches Example A contractor owns a model xxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment style, weight, dimensions and load center match the attachment data on the capacity chart.
  • Page 97 Section 5 - Attachments & Hitches This Page Intentionally Left Blank 31200938...

  • Page 98: Attachment Installation

    Section 5 - Attachments & Hitches ATTACHMENT INSTALLATION Standard Quick Attach OZ4400 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin 6. Quick Attach (attachment tilt control in cab, see page 3-17 or 3-22) WARNING CRUSH HAZARD.
  • Page 99 Section 5 - Attachments & Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin is out. OZ4420 2.

  • Page 100: Manitou Quick Attach

    Section 5 - Attachments & Hitches Manitou Quick Attach OZ3920 1. Attachment 2. Attachment Pin 3. Attachment Pin Recess 4. Lock Pin 5. Retainer Pin 6. Manitou Quick Attach (attachment tilt control in cab, see page 3-17 or 3-22) WARNING CRUSH HAZARD.
  • Page 101 Section 5 - Attachments & Hitches This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin is out. OAM2780 2.

  • Page 102: Jcb Quick Attach

    Section 5 - Attachments & Hitches JCB Quick Attach OZ3930 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Hook 5. Lock Pin Handle 6. Lock Pin 7. JCB Quick Attach (attachment tilt control in cab, see page 3-17 or 3-22) WARNING CRUSH HAZARD.
  • Page 103 Section 5 - Attachments & Hitches This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-3. 1. Tilt quick attach forward to provide clearance. Unhook lock pin handle and pull to disengage lock pin.

  • Page 104: Hydraulic Operated Attachment

    Section 5 - Attachments & Hitches Hydraulic Operated Attachment OZ4200 OZ4411 1. Install attachment (see page 5-10, 5-12 or 5-14). 2. Lower attachment to ground. 3. Quickly depress and release the continuous auxiliary hydraulics switch (1) twice. Immediately depress again and hold at least one second to relieve pressure at both auxiliary fittings (2).

  • Page 105: Adjusting/Moving Forks

    Section 5 - Attachments & Hitches ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1.

  • Page 106: Attachment Operation

    Section 5 - Attachments & Hitches ATTACHMENT OPERATION • Capacities and range limits for the telehandler change depending on the attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Maintenance Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder.

  • Page 107: Carriage W/Forks

    Section 5 - Attachments & Hitches Carriage w/Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ0770 O 4210 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. •...

  • Page 108: Side Shift Carriage

    Section 5 - Attachments & Hitches Side Shift Carriage Use Side Shift Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1540 O 4210 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. •...
  • Page 109 Section 5 - Attachments & Hitches Installation Procedure: • Refer to “Attachment Installation” on page 5-10. WARNING CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: •...

  • Page 110: Fork Positioning Carriage

    Section 5 - Attachments & Hitches Fork Positioning Carriage Use Fork Positioning Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ3670 O 4210 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls carriage tilt. •...
  • Page 111 Section 5 - Attachments & Hitches Installation Procedure: • Refer to “Attachment Installation” on page 5-10. WARNING CRUSH HAZARD. Do not use fork positioning to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: •...

  • Page 112: Bucket

    Section 5 - Attachments & Hitches Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ0730 O 4220 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. •...
  • Page 113 Section 5 - Attachments & Hitches Operation: • Raise or lower boom to appropriate height for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. • Tilt bucket up far enough to retain load and back away from pile. •...

  • Page 114: Multi-Purpose Bucket

    Section 5 - Attachments & Hitches Multi-Purpose Bucket Use Multi-Purpose Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ2540 O 4220 The joystick (1) controls movement of the boom. The attachment tilt roller switch (2) controls bucket tilt. •...
  • Page 115 Section 5 - Attachments & Hitches Installation Procedure: Refer to “Attachment Installation” on page 5-10. Operation: • Raise or lower boom to appropriate height and close bucket for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket.

  • Page 116: Carriage With Lift Lug

    Section 5 - Attachments & Hitches Carriage with Lift Lug Use Appropriate Carriage with Lift Lug Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. O 4730 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.
  • Page 117 Section 5 - Attachments & Hitches Operation: • Weight of rigging must be included as part of total load being lifted. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure.

  • Page 118: Adjustable Truss Boom

    Section 5 - Attachments & Hitches Adjustable Truss Boom Use Appropriate Truss Boom Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. O 4710 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.

  • Page 119: Fork Mounted Hook

    Section 5 - Attachments & Hitches Fork Mounted Hook Use Fork Mounted Hook Load Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OY0640 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.

  • Page 120: Quick Attach Mounted Hook

    Section 5 - Attachments & Hitches Quick Attach Mounted Hook Use Quick Attach Mounted Hook Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1510 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.

  • Page 121: Truss Boom

    Section 5 - Attachments & Hitches Truss Boom Use Truss Boom Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAM1960 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices. O 4240 The joystick (1) controls movement of the boom.

  • Page 122: Hitches

    Section 5 - Attachments & Hitches HITCHES Machine may be equipped with retrieval hitch. If not previously installed, secure hitch to machine with hardware supplied with installation. Retrieval Hitch O 4620 Connecting for retrieval: 1. Remove safety pin (1) and pull pin (2) from hitch (3). 2.

  • Page 123: Section 6 - Emergency Procedures

    Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available.

  • Page 124: Emergency Lowering Of Boom

    Section 6 - Emergency Procedures EMERGENCY LOWERING OF BOOM In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact the local dealer for specific instructions.

  • Page 125: Section 7 - Lubrication And Maintenance

    Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE INTRODUCTION This section is intended as information to assist the operator to perform maintenance tasks only. Service product in accordance with maintenance schedule on the following pages. OZ4040 The lubrication and maintenance charts (1) contain instructions that must be followed to keep this product in good operating condition.

  • Page 126: General Maintenance Instructions

    Section 7 - Lubrication and Maintenance GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut-down procedure on page 4-3 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. •...

  • Page 127: Service And Maintenance Schedules

    Section 7 - Lubrication and Maintenance SERVICE AND MAINTENANCE SCHEDULES 10 & 1st 50 Hour Maintenance Schedule EVERY Check Fuel Check Engine Check Engine Check Hydraulic Check Tire Level Oil Level Condition & Coolant Level Oil Level Pressure Check Additional Transmission Checks - Oil Level...

  • Page 128: 50 & 1St 250 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 50 & 1st 250 Hour Maintenance Schedule EVERY Drain Fuel/ Check Air Filter Lubrication Check Check Washer Water Schedule Battery Fluid Level Separator (if equipped) Check Cab Air Filter Change Change Change Axle Change Wheel Transmission Transfer Case Differential Oil...

  • Page 129: 250 & 500 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 250 & 500 Hour Maintenance Schedule EVERY Check Transfer Check Check Axle Check Wheel Check Boom Fan Belt Differential Oil End Oil Levels Wear Pads Case Oil Level Level Check Boom Chain & Tension EVERY Change Fuel Change Engine...

  • Page 130: 1000 & 3000 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 1000 & 3000 Hour Maintenance Schedule EVERY 1000 Change Change Change Axle Check Change Transmission Transfer Case Hydraulic Differential Oil Air Intake Oil & Filter Fluid & Filters System Change Wheel End Oil EVERY 3000 Change Belt...

  • Page 131: 6000 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 6000 Hour Maintenance Schedule EVERY 6000 Years Change Engine Coolant OA 3523 Note: If hour and year intervals are listed, use the interval that occurs first. Refer to Engine Operation & Maintenance Manual for additional information. 31200938...

  • Page 132: Lubrication Schedules

    Section 7 - Lubrication and Maintenance LUBRICATION SCHEDULES 3614RS OAM3780 31200938...

  • Page 133: 4017Rs

    Section 7 - Lubrication and Maintenance 4017RS OAM3790 31200938...

  • Page 134: Operator Maintenance Instructions

    Section 7 - Lubrication and Maintenance OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check OW0970 OW0990 OZ4060 1. Check fuel gauge (1) located in cab. 2. If fuel is low, proceed to fuel source and perform “Shut-Down Procedure” on page 4-3. 3.
  • Page 135 Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator OW0980 OW1000 OZ3950 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Loosen drain cock (3) on underside of fuel filter (4) and allow all water to drain into a glass until clear fuel is visible.

  • Page 136: Tires

    Section 7 - Lubrication and Maintenance Tires A. Tire Air Pressure Check OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-4 for tire pressures. 5.
  • Page 137 Section 7 - Lubrication and Maintenance Due to size variations between tire brands, when selecting and installing a replacement tire ensure both tires on the axle are the same. The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity.

  • Page 138: Engine Oil

    Section 7 - Lubrication and Maintenance Engine Oil A. Engine Oil Level Check OW0970 OW1020 OZ3990 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick.

  • Page 139: Engine Cooling System

    Section 7 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check OW0970 OW1070 OZ4000 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Check coolant level in surge tank (1). Coolant should be between the Min and Max (2) marks.

  • Page 140: Hydraulic Oil

    Section 7 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check OW0970 OW1030 OZ4070 1. Be sure all cylinders are fully retracted, outriggers are fully raised and machine is level. 2. Perform “Shut-Down Procedure” on page 4-3. 3. If hydraulic oil is cold, check fluid level at the sight gauge (1) on the hydraulic tank (2). The oil level should be visible in the gauge window.

  • Page 141: Transmission Oil

    Section 7 - Lubrication and Maintenance Transmission Oil A. Transmission Oil Level Check OW0970 OW1050 OZ3960 1. Check transmission oil level with engine at idle and transmission oil at normal operating temperature. 2. Apply park brake, shift transmission to "Neutral" and lower attachment to the ground.

  • Page 142: Air Intake System

    Section 7 - Lubrication and Maintenance Air Intake System A. Air Filter Check OW0980 OW1010 OZ3970 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Locate air cleaner (1) and remove dust from vacuator valve (2) by squeezing bottom of valve to allow loose particles to fall out.
  • Page 143 Section 7 - Lubrication and Maintenance B. Element Change Note: Change elements as air cleaner restriction indicator indicates or every two years. Use the interval that occurs first. If Air Filter Restriction Indicator remains on after start up or illuminates while operating machine, perform the following: 1.

  • Page 144: Cab Air Filters (If Equipped)

    Section 7 - Lubrication and Maintenance Cab Air Filters (if equipped) A. Cab Air Filters Check OW0980 OAM3670 OZ4050 1. Perform “Shut-Down Procedure” on page 4-3. 2. Remove two thumb screws (1) and panel (2) from front of cab. 3. Remove filter thumb screw (3) and filter (4). 4.
  • Page 145 Section 7 - Lubrication and Maintenance OZ4020 7. Remove four thumb screws (1) and panel (2) from under dash. 8. Remove cab air filter (3) and inspect. 9. If filter is not damaged, clean and place back under dash. If damaged, replace filter. 10.

  • Page 146: Battery

    Section 7 - Lubrication and Maintenance Battery A. Battery Check OW0980 OW1080 OZ3980 1. Perform “Shut-Down Procedure” on page 4-3. 2. Open engine cover. 3. Wearing eye protection, visually inspect the battery (1). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4.

  • Page 147: Windshield Washer System (If Equipped)

    Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check OW0980 OAL2040 OZ4030 1. Perform “Shut-Down Procedure” on page 4-3. 2. The windshield washer fluid should be visible in the reservoir (1). 3. If washer fluid level is low, add fluid as needed. 31200938 7-23...
  • Page 148 Section 7 - Lubrication and Maintenance This Page Intentionally Left Blank 7-24 31200938...

  • Page 149: Section 8 - Additional Checks

    Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. LOAD STABILITY INDICATOR SYSTEM A.
  • Page 150 Section 8 - Additional Checks SN E160000141 to Present including E160000120, E160000126, 1160008774, 1160008775 & 1160008777 1001243215 B OZ4640 1. Remove attachment, fully retract and fully raise boom and fully lower outriggers. 2. Press LSI override switch on left control panel (see page 3-24) quickly two times followed by a third held press.

  • Page 151: Boom Interlock

    Section 8 - Additional Checks BOOM INTERLOCK A. Boom Interlock System Test OW0970 Boom interlock system operates in three modes. With boom at any extension and angle below 20 degrees, outrigger and frame level functions are operable. With boom fully retracted and raised between 20 and 55 degrees, outriggers and frame level are operable.
  • Page 152 Section 8 - Additional Checks This Page Intentionally Left Blank 31200938...

  • Page 153: Section 9 - Specifications

    Section 9 - Specifications SECTION 9 - SPECIFICATIONS PRODUCT SPECIFICATIONS Fluids If Equipped for ULS Ambient Temperature Range Compartment Type and Classification Viscosities or System °F °C Min Max Min Max SAE 15W-40 Deutz Specification Engine DQC III-10 LA SAE 10W-40 Crankcase DQC IV-10 LA SAE 5W-40...
  • Page 154 Section 9 - Specifications If Equipped for LS Ambient Temperature Range Compartment Type and Classification Viscosities or System °F °C Min Max Min Max SAE 15W-40 Deutz Specification Engine DQC III-10 SAE 10W-40 Crankcase DQC IV-10 SAE 5W-40 Transmission Mobilfluid 424 10W-30 and Transfer Mobilfluid LT...

  • Page 155: Capacities

    Rear Axle........................7,5 L (7.9 qt) 4017RS Front Axle........................6,7 L (7.1 qt) Rear Axle........................7,5 L (7.9 qt) Wheel End Capacity 3614RS ...........................1,4 L (1.5 qt) 4017RS Front Axle........................2,1 L (2.2 qt) Rear Axle If Equipped with Pneumatic Filled Tires.............1,4 L (1.5 qt) If Equipped with Foam Filled Tires...............2,1 L (2.2 qt)

  • Page 156: Tires

    Pneumatic ......................4,75 bar (69 psi) Foam.......................... 245 kg (540 lb) 14R24 XGLA2........................5,5 bar (80 psi) 400/75-28 ........................5,25 bar (76 psi) Wheel Lug Nut Torque 3614RS..................... 360 ±20 Nm (265 ±15 lb-ft) 4017RS..................... 460 ±20 Nm (340 ±15 lb-ft) 31200938...

  • Page 157: Performance

    Maximum Lift Capacity 3614RS .........................3600 kg (7937 lb) 4017RS .........................4000 kg (8819 lb) Maximum Lift Height 3614RS ..........................14,0 m (45.9 ft) 4017RS Outriggers Engaged.................... 17,2 m (56.4 ft) Outriggers Not Engaged ................... 15,5 m (50.9 ft) Capacity at Maximum Height 3614RS Outriggers Engaged..................3000 kg (6614 lb)

  • Page 158: Dimensions

    Section 9 - Specifications Dimensions Note: Values will vary depending on machine configuration. Maximum Overall Height 3614RS........................2944 mm (115.9 in) 4017RS........................2937 mm (115.6 in) Germany......................3087 mm (121.5 in) Maximum Overall Width 3614RS........................2354 mm (92.7 in) 4017RS........................2373 mm (93.4 in) Maximum Track Width 3614RS........................2354 mm (92.7 in)
  • Page 159 Section 9 - Specifications Distribution of Maximum Operating Weight (no attachment, boom level and fully retracted) Front Axle 3614RS ......................4870 kg (10,737 lb) 4017RS ......................5510 kg (12,148 lb) Rear Axle 3614RS ......................5010 kg (11,045 lb) 4017RS ......................6110 kg (13,470 lb)

  • Page 160: Declaration Of Vibration

    Section 9 - Specifications Declaration of Vibration According to Standard EN13059 Average Weighted Whole Body Acceleration Seat* 3614RS 4017RS Mechanical Suspension 0,90 m/s (2.95 ft/s 0,92 m/s (3.02 ft/s *A seat is an essential means to reduce the vibration transmitted to the operator. In case of replacement of the seat, refer to the manufacturer.

  • Page 161: Index

    Engine Normal Operation ......4-3 Attachment Operation .... 5-18, 5-34 Starting.........4-1 Attachments Engine Crankcase Oil......9-3 Approved ........5-1 JLG Supplied ........ 5-2 Engine Oil Level ........7-14 Unapproved ......... 5-1 Axles ..........9-3 Fall Hazard ........1-13 Fluids ..........9-1 Battery..........7-22 Capacities ........9-3 Battery Boosted Starting.....
  • Page 162 Load Stability Indicator - LSI ....3-10 Pre-Operation Check and Inspection ..2-2 Test ..........8-1 Lubrication and Maintenance....7-1 Quick Attach Mounted Hook....5-32 Lubrication Schedule 3614RS ......... 7-8 4017RS ......... 7-9 Retrieval Hitch ........5-34 Multi-Purpose Bucket ....... 5-26 Safety Decals ........2-4 Safety Practices........1-1 Noise Emission ........
  • Page 163 Index Tip Over Hazard ......... 1-4 Tires ......... 7-12, 9-4 Air Pressure ........ 7-12 Damage ........7-12 Replacement ......7-12 Towing ..........6-1 Towing Capacity ........ 9-8 Transfer Case ........9-3 Transmission Control Clutch Lock ....... 3-20, 3-25 Direction of Travel ..3-8, 3-19, 3-24 Gear Selection ....
  • Page 164 Index 31200938...

  • Page 165: Inspection, Maintenance And Repair Log

    Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 166 Inspection, Maintenance and Repair Log Date Comments...

  • Page 167: Transfer Of Ownership

    For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 169 Hand Signals OY1090 OY1100 OY1110 EMERGENCY STOP - With both STOP - With either arm extended STOP ENGINE - Draw thumb or arms extended laterally, hands laterally, hand open downward, forefinger across throat. open downward, move arms back move arm back and forth. and forth.
  • Page 170 31200938 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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