Related Manuals for JLG R1532i
Summary of Contents for JLG R1532i
- Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models R1532i R1932i R1932 PVC 2004 ANSI AS/NZS 31217138 February 21, 2020 - Rev A ®...
- Page 2 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
- Page 3 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
- Page 4 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating proce- dures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior noti- fication. Contact JLG Industries, Inc. for updated information.
- Page 5 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possi- ble injury or death.
- Page 6 REVISION LOG REVISION LOG Original Issue A - February 21, 2020 31217138...
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Page 7: Table Of Contents
TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS WALK-AROUND INSPECTION ......2-6 FUNCTION CHECK . - Page 8 TABLE OF CONTENTS SECTION - 4 - EMERGENCY PROCEDURES Steering And Traveling....... .3-11 Steering .
- Page 9 Hydraulic Oil......... . .6-7 JLG™ MOBILE CONTROL ....... . 5-14 Download .
- Page 10 Tilt Activation Setting ....... .2-9 R1532i - Available Accessories ......5-1 R1932i, R1932 - Available Accessories .
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Page 11: Section 1. Safety Precautions
• Only personnel who have received proper training regarding the questions with regard to safety, training, inspection, mainte- inspection, application and operation of MEWPs (including recog- nance, application, and operation, please contact JLG Industries, nition and avoiding hazards associated with their operation) shall Inc. (“JLG”). -
Page 12: Workplace Inspection
Machine Inspection • Ensure that the machine is to be used in a manner which is within the scope of its intended application as determined by JLG. • Do not operate this machine until the inspections and functional • All operating personnel must have a thorough understanding of... -
Page 13: Operation
SECTION 1 - SAFETY PRECAUTIONS OPERATION • Do not carry materials directly on platform railing unless approved by JLG. General • When two or more persons are in the platform, the operator shall be responsible for all machine operations. • Machine operation requires your full attention. Bring the machine •... -
Page 14: Trip And Fall Hazards
• Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. -
Page 15: Electrocution Hazards
SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection • The minimum approach distance may be reduced if insulating from contact or proximity to electrical current. barriers are installed to prevent contact, and the barriers are rated •... -
Page 16: Tipping Hazards
(Phase to Phase) in Feet (Meters) platform. Keep all loads within the confines of the platform, unless authorized by JLG. 0 to 50 KV 10 (3) • Keep the chassis of the machine a minimum of 2 ft (0.6 m) from... -
Page 17: Beaufort Scale (For Reference Only)
SECTION 1 - SAFETY PRECAUTIONS DO NOT OPERATE THE MACHINE WHEN WIND CONDITIONS EXCEED SPECIFICATIONS SHOWN IN SECTION 6.2 OR AS SHOWN ON THE CAPACITY PLACARD ON THE PLAT- FORM BILLBOARD. Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS... - Page 18 SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • If the scissor arm assembly or platform is caught so that one or more wheels are off the ground, all persons must be removed before attempting to free the machine.
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Page 19: Crushing And Collision Hazards
SECTION 1 - SAFETY PRECAUTIONS Crushing and Collision Hazards • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. • Approved head gear must be worn by all operating and ground • Under all travel conditions, the operator must limit travel speed personnel. -
Page 20: Towing, Lifting, And Hauling
SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading. -
Page 21: Battery Hazards
• Do not contact tools or other metal objects across the battery ter- minals. • Use only replacement parts or compo- nents that are approved by JLG. To be • Always wear hand, eye, and face protection when servicing batter- considered approved, replacement parts ies. -
Page 22: Section 2 - User Responsibilities, Machine Preparation, And Inspection
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Means to avoid the hazards of unprotected electrical con- ductors. The Mobile Elevating Work Platform (MEWP) is a personnel handling Selection of the appropriate MEWPs and available options device, so it is necessary that it be operated and maintained only by for the work to be performed considering specific job trained personnel. -
Page 23: Machine Familiarization
Responsibilities for familiarization may vary by region. The Inspection and Maintenance Table explains the machine inspec- tions and maintenance recommended by JLG Industries, Inc. Consult Only properly trained personnel who have received unit-specific local regulations for further requirements for MEWPs. The frequency of familiarization shall operate a MEWP. -
Page 24: Inspection And Maintenance Table
Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. NOTICE JLG INDUSTRIES, INC. RECOGNIZES A FACTORY-TRAINED SERVICE TECHNICIAN AS A PERSON WHO HAS SUCCESSFULLY COMPLETED THE JLG SERVICE TRAINING SCHOOL FOR THE SPECIFIC JLG PRODUCT MODEL. -
Page 25: Pre-Start Inspection
Keep gate closed at all times except when entering/exiting the platform and loading/unloading mate- rials. Lanyard Anchorage Points – JLG Industries, Inc. recom- Parent Metal Crack Weld Crack mends personnel in the platform wear a full body harness Decals and Placards –... - Page 26 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Self-Closing Swing Gate OAD01291 Lanyard Attach Point 31217138...
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Page 27: Walk-Around Inspection
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION Hydraulic Pump/Motor, Control Valve Installation – No unsupported wires or hoses; no damaged or broken wires. Refer to Inspection Note. Begin the Walk-Around Inspection at item 1. Continue checking each Front Wheels, Tires and Drive Motors - Steer Linkage, item in sequence for the conditions listed in the following checklist. - Page 28 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION OAD01310 31217138...
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Page 29: Function Check
SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK Perform the Function Check as follows: From the Ground Control Panel with no load in the plat- form: a. Ensure that the key selector switch and the platform lift switch operates properly. -
Page 30: High Drive Cutout Height
1.75° - indoor hold. b. Check the tilt indicator light to ensure proper opera- NOTE: R1532i and R1932i are not available in AUS market. tion. The light should be illuminated if tilted beyond allowed settings in Table 2-2. NOTE: When the tilt indicator warning is activated, drive and lift up... -
Page 31: Section 3 - Machine Controls, Indicators, And Operation
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to posi- NOTICE tion personnel along with their necessary tools and materials at work locations. -
Page 32: Operating Characteristics And Limitations
All machine systems are functioning properly. Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions. -
Page 33: Machine Control Locations
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MACHINE CONTROL LOCATIONS 1. Ground Control Station 2. Platform Control Station 3. Platform Manual Descent Control (T-Handle) 4. AC Plug - At Front of Machine - For Platform AC Receptacle Outlet Box 5. -
Page 34: Battery Charging
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION BATTERY CHARGING After connecting the charger to an AC outlet at the start of the charging cycle, verify normal operation of the LED indi- cators on the charger (refer to Section 6.4). The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger. -
Page 35: Ground Control Station
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL STATION OAD02130 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator (LSS) 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 31217138... -
Page 36: Ground/Platform/Off Key Selector Switch
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch con- DO NOT OPERATE FROM GROUND CONTROL STATION WITH PERSONNEL IN THE PLAT- trols raising and lowering of the platform from FORM EXCEPT IN AN EMERGENCY. the Ground Control Station. -
Page 37: Ground Emergency Stop Switch
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Ground Emergency Stop Switch Overload Indicator (LSS) A red two-position emergency stop switch when posi- The Overload Indicator indicates when the platform tioned to ON with the key selector switch positioned has been overloaded. An audible alarm will also signal to ground furnishes operating power to the ground when the platform is overloaded. -
Page 38: Mdi Indicator (If Equipped)
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MDI Indicator (If Equipped) The Multifunction Digital Indicator (MDI) displays a Battery Discharge Indicator (BDI), a LCD display showing the current hourmeter read- ing, a system distress LED, and Diagnostic Trouble Codes (DTC) when a functional problem occurs with the machine. -
Page 39: Platform Control Station
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION PLATFORM CONTROL STATION 1. Emergency Stop Switch 2. Lift/Drive Select Switch 3. Forward/Reverse/Lift/Lower Directional Arrow 4. Steer Control Switch and Direction Decal 5. Joystick Controller 6. Trigger (Enable) Switch 7. Overload Indicator (LSS) 8. -
Page 40: Platform Emergency Stop Switch
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Emergency Stop Switch Lift/Drive Select NOTE: NOTE: Both the ground and platform emergency stop buttons must be When selecting between the Lift and Drive functions the joystick set to ON in order to operate the machine. control must be returned to the neutral position for approxi- mately 1/2 second before the function change is operable. -
Page 41: Drive/Lift/Steer Joystick Control
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Drive/Lift/Steer Joystick Control Steering And Traveling Trigger (Enable) Switch - This switch is located on the front of the joy- stick controller. The trigger switch acts as an enable and must be depressed before operating the drive, steer and lift functions. -
Page 42: Steering
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Steering Raising And Lowering Platform On the platform control station, position the lift/ If the machine was shut down, place the key selector switch drive select switch to the drive position. to the platform position. Position emergency stop switches, one at the platform and To steer the machine, engage trigger switch and one at the ground control station to the ON position. -
Page 43: Arm Guards (If Equipped)
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Arm Guards (If Equipped) If the machine is equipped with electronic arm guards, the platform IF THE TILT INDICATOR WARNING LIGHT/ALARM IS ACTIVATED WHEN PLATFORM IS will stop lowering at a predetermined height and the machine’s bea- RAISED LOWER PLATFORM AND DRIVE TO A SMOOTH, FIRM SURFACE WITHIN THE cons will flash at a different rate to warn ground personnel. -
Page 44: System Fault Indicator
NOTE: Machines R1532i and R1932i are rated for INDOOR USE only. Check the MDI Indicator (if equipped) on the Ground Control Station to see if a DTC is dis- Indoor/Outdoor Operation Mode Switch played. -
Page 45: Platform Manual Descent Control
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION PLATFORM MANUAL DESCENT CONTROL Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine, just below the platform ladder. Look for the instruction decal located beside the T-handle. -
Page 46: 3.10 Grade And Sideslope Definition
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 GRADE AND SIDESLOPE DEFINITION 3-16 31217138... -
Page 47: 3.11 Platform Extension
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM EXTENSION To retract the deck: Press foot down on locking mechanism lever (1) until it This machine is equipped with an extension deck, giving the operator clears one of the forward platform extension locks (4 or 5). better access to certain work areas. -
Page 48: 3.12 Parking And Stowing Machine
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.12 PARKING AND STOWING MACHINE Drive the machine to a well-protected and well-ventilated area. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSI- TIONED TO OFF TO PREVENT DRAINING THE BATTERIES. -
Page 49: Platform Rails Fold-Down Procedure
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.13 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF Fully open the swing gate and hold while folding down the RIGHT side rail. EQUIPPED) Fold down LEFT side rail. Fold down FRONT platform extension rail. To raise the rails back to the upright position, unfold the rails in the reverse sequence they were folded. - Page 50 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3-20 31217138...
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Page 51: Platform With Narrow Access Rails
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform with Narrow Access Rails NOTE: This rail option is only available for R1932 machines in the ANSI market. It may be used in both indoor and outdoor configura- tions. NOTE: Some platform accessories cannot be used when the rails are folded. -
Page 52: 3.14 Machine Lifting And Tie Down
LIFTING THE MACHINE FROM THE SIDES USING A FORK TRUCK IS NOT RECOMMENDED BY JLG. IN THE EVENT THAT THE MACHINE NEEDS TO BE LIFTED FROM THE SIDES, CAUTION MUST BE USED TO AVOID JAMMING THE POTHOLE PROTECTION BARS UP AGAINST THE FRAME. -
Page 53: Tie Down
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Tie Down When transporting the machine, the platform must be fully lowered in the stowed position with the machine securely tied down to the truck or trailer deck. There are two tie-down and one lift lugs located at the front and two tie-down/lift lugs on the rear of the machine. - Page 54 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION OAD01640 3-24 31217138...
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Page 55: 3.15 Towing
SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.15 TOWING It is not recommended that this machine be towed, except in the event of an emergency such as a machine malfunction or a total machine power failure. NOTE: If machine is disabled to a point where the hydraulic system can- not be operated, the steer circuit will also not be operational. - Page 56 @ www.discount-equipment.com Select an option below to find your Equipment We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman, Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,...
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Page 57: Section 4 - Emergency Procedures
SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION Righting of Tipped Machine A fork truck of suitable capacity or equivalent equipment should be This section explains the steps to be taken in case of an emergency sit- placed under the elevated side of the chassis, with a crane or other suit- uation during operation. -
Page 58: Platform Manual Descent
SECTION 4 - EMERGENCY PROCEDURES PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The control T-handle is located on the left rear of the machine, just below the platform ladder. Look for the instruction decal located beside the release handle. -
Page 59: Incident Notification
JLG Industries, Inc. must be notified immediately of any incident involv- FOLLOWING ANY INCIDENT, THOROUGHLY INSPECT THE MACHINE. DO NOT ELEVATE ing a JLG product. Even if no injury or property damage is evident, JLG PLATFORM UNTIL YOU ARE SURE THAT ALL DAMAGE HAS BEEN REPAIRED, AND THAT must be contacted by telephone and provided with all necessary ALL CONTROLS ARE OPERATING CORRECTLY. -
Page 60: Section 5 - Accessories
SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES Table 5-1. R1532i - Available Accessories Market ACCESSORY ANSI ANSI Exp Japan China Korea DC/AC Power Inverter Magnetic Gate Latch ... -
Page 61: R1932 Only - Available Accessories
SECTION 5 - ACCESSORIES Table 5-3. R1932 Only - Available Accessories Market ACCESSORY ANSI ANSI Exp Japan China Korea Pipe Racks Panel Carrier 31217138... -
Page 62: R1532I - Options/Accessories Relationship Table
SECTION 5 - ACCESSORIES Table 5-4. R1532i - Options/Accessories Relationship Table COMPATIBLE WITH INTERCHANGEABLE ACCESSORY INCOMPATIBLE WITH (Note 1) WITH (Note 2) Anti- Vandalism Package, Fire Extinguisher, Platform Extension Handles, Footswitch, Dual DC/AC Power Inverter — — Rails, Magnetic Gate Latch... -
Page 63: R1932I, R1932 - Options/Accessories Relationship
Inverter, Anti-Vandalism Package, Fire Extinguisher, Platform Extension Handles, Dual Rails, Footswitch — — Magnetic Gate Latch, Panel Carrier, Narrow Access Rails JLG Mobile Control — — Inverter, Magnetic Gate Latch, Anti-Vandalism Package, Platform Extension Handles, Pipe Racks, Panel Carrier, SkySense —... -
Page 64: Dc/Ac Power Inverter
SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications DESCRIPTION SPECIFICATION The DC to AC Power Inverter converts DC voltage from the onboard system batteries to AC voltage for use at the platform AC Electrical System Voltage (DC) output receptacle. Power Inverter: Power Bright The inverter module is mounted on the inside of the battery DC Input:... -
Page 65: Operation
SECTION 5 - ACCESSORIES MAGNETIC GATE LATCH • This inverter will only operate from a 24V power source. Do not attempt to connect the inverter to any other power source, including any AC power source. The Magnetic Gate Latch ensures the platform gate latches •... -
Page 66: Anti-Vandalism Package
SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. OAD01740 Platform Control Station Ground Control Station 1. -
Page 67: Platform Extension Handles
SECTION 5 - ACCESSORIES PLATFORM EXTENSION HANDLES The Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the extension platform out from its stowed position. -
Page 68: Pipe Racks
SECTION 5 - ACCESSORIES PIPE RACKS Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place. OAD00110 3. -
Page 69: Safety Precautions
SECTION 5 - ACCESSORIES Safety Precautions Preparation and Inspection • Ensure both racks are mounted and securely fastened to inside of platform rails. • Check for missing or damaged components. Replace if THIS ACCESSORY AFFECTS OVERALL PLATFORM CAPACITY. REFER TO CAPACITY necessary. -
Page 70: Footswitch
SECTION 5 - ACCESSORIES FOOTSWITCH The Footswitch serves as another enable switch in the function control circuit. It must be depressed in sequence with the platform control joystick trigger switch to enable operation of machine functions when using the platform controls. Power is removed from the platform controls when the footswitch is released. -
Page 71: Panel Carrier
SECTION 5 - ACCESSORIES PANEL CARRIER The Panel Carrier can transport flat sheets or panels to an elevated site by positioning them in a channel on the outside of the platform. It consists of a carrier tray that runs parallel to the length of the platform and an adjustable bracket mounted to the handrail to hold material in place. -
Page 72: Safety Precautions
MULTIPLE MATERIAL-HANDLING ACCESSORIES CAN BE INSTALLED BUT ONLY ONE • Check for loose nuts and bolts. If necessary, torque MAY BE LOADED AT A TIME UNLESS APPROVED BY JLG INDUSTRIES, INC. according to the Torque Chart specifications in the Service Manual. -
Page 73: Jlg™ Mobile Control
NOTE: The Bluetooth word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by JLG is under license. Other trademarks and trade names are those of their respective owners. -
Page 74: Operation
JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER. -
Page 75: Skysense
SECTION 5 - ACCESSORIES SKYSENSE™ READ AND UNDERSTAND THESE INSTRUCTIONS IN THEIR ENTIRETY BEFORE OPERAT- General Information ING THE MACHINE. SKYSENSE IS NOT INTENDED TO REPLACE OR REDUCE THE NEED FOR THE OPERATOR SKYSENSE IS INTENDED TO ASSIST THE OPERATOR. SKYSENSE MAY NOT DETECT CER- TO BE AWARE OF THE ENVIRONMENT AROUND THE MACHINE. -
Page 76: Preparation And Inspection
SECTION 5 - ACCESSORIES Preparation and Inspection Remove hand or object from the sensor zone, then release the joystick and enable switch. Lower the platform to Pre-Operation Inspection: stowed. Inspect each of the SkySense tubes for dents, cracks, or other Lift the platform with no hand or object above the sensor. -
Page 77: Notification Assembly
SECTION 5 - ACCESSORIES Notification Assembly LED Indicator A bicolor LED indicator on the platform control box signals Sky- Sense activity. • No LED: Normal operation. • LED Flashing Yellow: Machine is in SkySense warning zone and will reduce to elevated drive height speed. Flash frequency correlates to closeness of the object. -
Page 78: Skysense Alarm
SECTION 5 - ACCESSORIES SkySense Alarm Override Button Activation of SkySense is also signalled by an audible alarm that The yellow override button allows operators to bypass normal indicates SkySense activity when reaching the warning or stop SkySense operation in order to move closer to an object within zones. -
Page 79: Skysense Coverage Areas
SECTION 5 - ACCESSORIES SkySense Coverage Areas Level One Sensor Cones shown are approximations for reference only. NOTE: 5-20 31217138... -
Page 80: Section 6 - General Specifications And Maintenance
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE SECTION 6. GENERAL SPECIFICATIONS AND MAINTENANCE INTRODUCTION Serial Number Identification This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine. The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only, and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service and Maintenance Manual. -
Page 81: Machine Specifications
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE MACHINE SPECIFICATIONS Operating Specifications DESCRIPTION R1532i R1932i R1932 PLATFORM All Markets Maximum Platform Height (Elevated) (Ground to Platform Floor) 15 ft (4.57 m) 19 ft (5.8 m) 19 ft (5.8 m) Lift Up Time... - Page 82 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE DESCRIPTION R1532i R1932i R1932 Turning Radius Inside 0 in. (0 cm) 0 in. (0 cm) 0 in. (0 cm) (Curb to Curb) Outside 62.93 in (159.8 cm) 62.93 in (159.8 cm) 62.93 in (159.8 cm)
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Page 83: Platform Capacities
(2) INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind. OUTDOOR USE is use of a MEWP in an environment that can be exposed to wind. NOTE: (3) R1532i and R1932i are not available in AUS market. 31217138... -
Page 84: Machine Dimensions
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Machine Dimensions Tires DESCRIPTION R1532i/R1932i/R1932 DESCRIPTION R1532i R1932i/R1932 12.72 in x 3.9 in Platform Height - Elevated Size 15 ft (4.5 m) 19 ft (5.8 m) (32.3 cm x10.0 cm) (Ground to Platform Floor) -
Page 85: Battery Charger
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Battery Charger DESCRIPTION ALL MACHINES Electrical System Voltage (DC) Battery Charger Delta-Q PRO - Eagle Perf. Series Green Power - Pylon International Input: AC Input Voltage: 85-270V AC 108-132V AC 100-240V AC Nominal AC Input Voltage: 100VAC / 240VAC RMS 120VAC RMS —... -
Page 86: Lubrication
20W-20 2700 cp at -18°C — NOTE: Aside from JLG recommendations, it is not advisable to mix oils Viscosity Index of different brands or types, as they may not contain the same required additives or be of comparable viscosities. —... -
Page 87: Hydraulic Oil Operating Temperature Chart
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Hydraulic Oil Operating Temperature Chart 1001219909-E OAD00812 31217138... -
Page 88: Operator Maintenance
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE OPERATOR MAINTENANCE Scissor Arm - Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS TO BE RAISED AND ONLY WITH NO LOAD IN THE PLATFORM Prop Engaged... -
Page 89: Hydraulic Oil Check Procedure
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Hydraulic Oil Check Procedure Lube Point(s) - Hydraulic Reservoir Reservoir Capacity - Refer to Section 6.3. Lube - Hydraulic Oil Interval - Check Daily NOTE: Check the hydraulic oil level with the platform in the stowed position ONLY. -
Page 90: Delta-Q - Battery Charger
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Delta-Q - Battery Charger 1. AC Voltage Input Plug 2. Charge Indicator LEDs NOTE: Rear crossmember and ladder shown removed for illustration purposes only. • AC Power On - BLUE LED ON • Low State of Charge - (Bottom Panel - GREEN LED Flashing) - (Top Panel - GREEN LED OFF) •... -
Page 91: Green Power - Battery Charger (China Only)
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Green Power - Battery Charger (China Only) Eagle Performance - Battery Charger 1. AC Voltage Input Cable 2. Charge Indicator LEDs 1. AC Voltage Input Cable 2. Charge Indicator LEDs NOTE: Rear crossmember and ladder shown removed for illustration purposes only. NOTE: Rear crossmember and ladder shown removed for illustration purposes only. -
Page 92: Battery Maintenance And Safety Practices
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Battery Maintenance and Safety Practices BATTERY FLUID LEVEL OF FULLY FILLER CAP CHARGED BATTERY VENT TUBE NOTE: These instructions are for unsealed (wet) batteries only. If machine is equipped with sealed batteries, no maintenance other than cleaning corroded battery terminals is required. -
Page 93: Battery Quick-Disconnect
JLG recommends that any replacement tire be the same size and brand disconnect allow all machine power to be eas- as originally installed on the machine or offered by JLG as an approved ily disconnected at the batteries without replacement. Please refer to the JLG Parts Manual for the part number removing battery cables from the battery of the approved tires for a particular machine model. -
Page 94: Wheel Installation
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Wheel Installation It is extremely important to apply and maintain proper wheel mount- ing torque. WHEEL SLOTTED NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, A BROKEN NUT, AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE. -
Page 95: Supplemental Information
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE SUPPLEMENTAL INFORMATION The following information is provided in accordance with the require- ments of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. For electric powered machines, the equivalent continuous A-Weighted sound pressure level at the work platform is less than 70dB(A). -
Page 96: Decal Installation
SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE DECAL INSTALLATION OAD01720 31217138 6-17... - Page 97 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE 1. ANSI 2. CE/AUS 3. Dual Side Rails 4. Folding Rails OAD01730 6-18 31217138...
- Page 98 1704277 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1704412 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257171 - R1532i 1001257172 - R1932i...
- Page 99 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE ENGLISH ENG/KOR ENG/CHI (GB) SPA/POR ENG/SPA ENG/FRE CE/JAPAN ENG/CHI ITEM (1001209907-E) (1001209908-C) (1001209909-E) (1001209910-C) (1001209911-C) (1001219265-C) (1001209913-D) (1001209914-D) (1001222745-B) 1001211777 1001215751 1001215752 1001216650 1001215754 1001215755 1001219172 1001219172 1001215752 1001211779 1001211779 1001211779 1001215748 1001211779 1001211779 1001219171 1001219171...
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Page 100: Diagnostic Trouble Codes (Dtc)
The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped. - Page 101 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • Platform Mode and no Faults are active. EVERYTHING OK None None · No Motion restrictions • Ground Mode and no Faults are active. GROUND MODE OK None None · ...
- Page 102 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • A period of time elapsed without activity and the Control System entered a low-power state to preserve battery charge (2 hours). Cycle the Ground EMS in GroundMode or the Platform EMS in Plat- FUNCTIONS LOCKED OUT –...
- Page 103 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are FUNCTION PROBLEM – DRIVE & LIFT ACTIVE • DriveState = PREVENTED selected simultaneously.
- Page 104 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • Driving is not possible since the vehicle is charging. DRIVE PREVENTED – CHARGER CONNECTED None • DriveState = PREVENTED DRIVE & LIFT UP PREVENTED – CHARGER •...
- Page 105 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • Heatsink temperature above 203°F (95° C). • Possible Cause: • DriveState = PREVENTED POWER MODULE TOO HOT - PLEASE WAIT None • Controller is operating in an extreme environment. •...
- Page 106 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code • The Ground Module measured excessively high battery voltage (VBAT) (>32.0V) and de-energized the Main Line Contactor and Bat- BATTERY VOLTAGE TOO HIGH – SYSTEM • Enter SafeMode None tery Relay to protect system devices and was unable to bring voltage SHUTDOWN...
- Page 107 SECTION 6 - GENERAL SPECIFICATIONS AND MAINTENANCE Flash Help Message Alarm Action Trigger Code 4477 Lift Down = PREVENTED • The Ground Module momentarily measured excessively high battery BATTERY VOLTAGE TOO HIGH – FORCING DIS- None Lift Up = PREVENTED voltage (VBAT) (>32.0V) and entered SafeMode.
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