JLG 25RTS Operation & Safety Manual
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JLG 25RTS Operation & Safety Manual

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Operation & Safety Manual
Model
25RTS
33RTS
40RTS
3120690
May 15, 2003

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  • Page 1 Operation & Safety Manual Model 25RTS 33RTS 40RTS 3120690 May 15, 2003...
  • Page 3 – JLG Sizzor –...
  • Page 4 This page left blank intentionally. – JLG Sizzor –...
  • Page 5 Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 6 THE MACHINE THIS WILL HAVE A YELLOW BACKGROUND. IMPORTANT INDICATES PROCEDURES ESSENTIAL FOR SAFE OPERATION AND WHICH, IF NOT FOLLOWED, MAY RESULT IN A MACHINE MAL- FUNCTIONED DAMAGE. ON THE MACHINE THIS WILL HAVE A GREEN BACKGROUND. – JLG Lift – 3120690...
  • Page 7 MODIFICATION OR ALTERATION OF AN AERIAL WORK PLATFORM SHALL BE MADE ONLY WITH WRITTEN PERMISSION FROM THE MANUFACTURER IMPORTANT JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUS- TRIES, INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE UPDATED AND ACCURATE. IMPORTANT JLG INDUSTRIES, INC.
  • Page 8 REVISION LOG Original Issue March 1, 1993 Revised May 23, 1999 Revised July 22, 1999 Revised September 2, 1999 Revised October 29, 1999 Revised May 5, 2000 Revised October 15, 2001 Revised May 15, 2003 – JLG Lift – 3120690...

  • Page 9: Table Of Contents

    Incident Notification.............5-2 SECTION 6 - INSPECTION AND REPAIR LOG 3120690 – JLG Sizzor –...
  • Page 10 Inspection and Repair Log ............6-1 – JLG Sizzor –...

  • Page 11: Section 1. Safety Precautions

    IN THIS MANUAL COULD RESULT IN MACHINE DAMAGE, PROP- trucks, trailers, railway cars, floating vessels, scaffolds ERTY DAMAGE, PERSONAL INJURY OR DEATH. or other equipment unless approved in writing by JLG. • Do not operate the machine in hazardous environ- ments unless approved for that purpose by JLG.

  • Page 12: Operation

    When oper- • Do not operate any machine on which safety or ating a scissor lift or vertical mast lift, JLG recommends instruction placards or decals are missing or illegible. wearing a full body harness. Attach only one (1) lan- yard per lanyard anchorage point.
  • Page 13 • Allow for machine movement and electrical line sway- • Before driving on floors, bridges, trucks, and other sur- ing. faces, check allowable capacity of the surfaces. • Never exceed the maximum platform capacity. Distrib- ute loads evenly on platform floor. 3120690 – JLG Lift –...

  • Page 14: Towing, Lifting, And Hauling

    When driving in high speed, switch to low speed floor/surface unless approved by JLG. before stopping. Travel grades in low speed only. • Never attempt to use the machine as a crane. Do not •...

  • Page 15: Section 2. Preparation And Inspection

    NOTE: This machine requires periodic safety and mainte- This section provides the necessary information needed nance inspections by a JLG Dealer. A decal on the by those personnel that are responsible to place the frame provides a place to record (stamp) inspection machine in operation readiness, and lists checks that are dates.
  • Page 16 FULL sight windows on tank. Do not overfill tank. Lock-Out Cylinders (If Equipped) Steer Cylinder No rust, nicks, scratches or foreign material on piston rod; no leakage. No rust, nicks, scratches or foreign material on piston rod; no leakage. – JLG Sizzor – 3120690...

  • Page 17: Daily Walk-Around Inspection

    2. Ensure that all items requiring lubrication are ser- storage box. viced in accordance with the Lubrication Chart. Refer to Table 2-1, Lubrication Chart. 3. Perform functional checks in accordance with para- graph 2-5, Daily Functional Check. 3120690 – JLG Sizzor –...

  • Page 18: Walk-Around Inspection Diagram

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-1. Walk-Around Inspection Diagram – JLG Sizzor – 3120690...

  • Page 19: Walk-Around Inspection Points (Sheet 1 Of 2)

    10. Hydraulic Reservoir - No visible damage or missing parts. No evidence of leaks. Recommended oil level in sight glass. Breather cap secure and working. Figure 2-2. Walk-Around Inspection Points (Sheet 1 of 2) 3120690 – JLG Sizzor –...

  • Page 20: Walk-Around Inspection Points (Sheet 2 Of 2)

    37. Handrail installation - All railings securely attached, no damage or missing parts, chains securely attached. Figure 2-3. Walk-Around Inspection Points (Sheet 2 of 2) – JLG Sizzor – 3120690...

  • Page 21: Daily Functional Check

    TO AVOID INJURY DO NOT OPERATE A MACHINE UNTIL ALL prior to any further operation. MALFUNCTIONS HAVE BEEN CORRECTED. USE OF A MALFUNC- TIONING MACHINE IS A SAFETY VIOLATION. 3120690 – JLG Sizzor –...
  • Page 22 SECTION 2 - PREPARATION AND INSPECTION – JLG Sizzor – 3120690...
  • Page 23 NOTE: 1. Be sure to lubricate like items on each side 2. Recommended lubricating intervals are based ** JLG Industries recommends replacing the hydraulic on machine operations under normal conditions. filter after the first 40 hours of operation and every 250 For machines used in multi-shift operations and/or hours thereafter.

  • Page 24: Dual Fuel System

    Utilizing this Torque Chart in conjunction with the preventive maintenance section in Section 2 of the Service and Maintenance Manual, will enhance safety, reliability and performance of the machine. 2-10 – JLG Sizzor – 3120690...
  • Page 25 SECTION 2 - PREPARATION AND INSPECTION 3120690 – JLG Sizzor – 2-11...
  • Page 26 SECTION 2 - PREPARATION AND INSPECTION This page intentionally left blank. 2-12 – JLG Sizzor – 3120690...

  • Page 27: Section 3. User Responsibilities And Machine Control

    JLG Distributor before proceeding. Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical con- NOTE: Manufacturer or Distributor will provide qualified per- trol must not be permitted to operate the machine.

  • Page 28: Controls And Indicators

    Stability Platform/Ground Select switch supplies operating power to the platform or ground controls, as This machine, as originally manufactured by JLG and selected. When positioned to platform, the switch operated within its rated capacity on a smooth, firm and provides power to the platform controls. When posi-...
  • Page 29 LP gas from supply tank to be used to power the unit. With the switch in the center posi- tion, fuel flow is restricted from both supply tanks. 8. Hourmeter - The hourmeter records engine or elec- tric motor operating time. 3120690 – JLG Sizzor –...

  • Page 30: Platform Control Station

    3 seconds of operation. On machines built from, and including, serial number 0200058922, the enable switch must be depressed and held for the duration of lift. The enable switch works in conjunction with the lift switch only. – JLG Sizzor – 3120690...
  • Page 31 DO NOT OPERATE MACHINE IF HIGH DRIVE SPEED, HIGH ENGINE SPEED, AND HIGH PUMP SPEED FUNCTIONS OPERATE WHEN PLATFORM IS RAISED ABOVE THE STOWED POSITION. 3120690 – JLG Sizzor –...
  • Page 32 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL Figure 3-3. Decal Installation – JLG Sizzor – 3120690...
  • Page 33 QTY. REV. DECALS INSTALLATION - STANDARD Ref. 0253661 Decal Installation - Common Parts Ref. 0271148 Decal Installation - JLG Ref. Decal - JLG Options: 1701832 (Prior to S/N 81608) 1701871 (S/N 81608 to Present) 4420039* Tape, Safety Tread (Prior to S/N 65031) 3ft/.9m...
  • Page 34 Decal - Legend (S/N 71528 to Present) 1703816 Decal - Danger/Warning (S/N 71528 to Present) 3251813 Nameplate - USA (S/N 71528 to Present) 1704521 Decal - Gradeability (S/N 71528 to Present) Decal - Max Tire Load Options: – JLG Sizzor – 3120690...
  • Page 35 Decal - Leveling Jack Maximum Load Options: 1703875 25RTS 1703874 33RTS/40RTS 1701214 Decal - O/R Warning(S/N 71528 to Present) — — — — — — — — — — 2910009* Decal Kit - Domestic 25/33/40RTS (Includes Items with Asterisk *) 3120690 – JLG Sizzor –...
  • Page 36 SECTION 3 - USER RESPONSIBILITIES AND MACHINE CONTROL This page left blank intentionally. 3-10 – JLG Sizzor – 3120690...

  • Page 37: Section 4. Machine Operation

    The JLG Sizzor Lift is not intended to be used to lift mate- rial other than supplies which personnel in the platform require to do their job. Supplies or tools which extend out- side the platform are prohibited.

  • Page 38: General

    1. Check engine oil before attempting to start engine; if necessary, add oil in accordance with Engine Manu- facturers Manual. 2. Pull the red mushroom-type Ignition/Emergency Stop switch at the Ground Control Station to the UP position (ON). – JLG Sizzor – 3120690...

  • Page 39: Raising And Lowering - (Lifting)

    MACHINE IF THE TILT WARNING LIGHT IS ON AND/OR THE TILT DO NOT ‘LIFT DOWN’ WITHOUT COMPLETELY RETRACTING WARNING ALARM IS SOUNDING. BE SURE AND USE LEVELING PLATFORM EXTENSION OR OPTIONAL TRAVERSING DECK. JACKS TO LEVEL MACHINE BEFORE LIFTING.. Figure 4-1. Grade and Sideslope 3120690 – JLG Sizzor –...

  • Page 40: Mechanical Platform Extension (Optional)

    TRAVEL GRADES IN “LOW” DRIVE SPEED ONLY. USE EXTREME CAUTION WHEN DRIVING IN REVERSE AND AT ALL TIMES WHEN DRIVING WITH PLATFORM ELEVATED AND ESPECIALLY WHEN DRIVING WITH ANY PART OF MACHINE WITHIN 6 FT (2 M) OF AN OBSTRUCTION. – JLG Sizzor – 3120690...

  • Page 41: Parking And Stowing

    The load should an emergency such as a machine malfunction or a total be placed near the center of the platform when pos- machine power failure. Refer to Section 6 for emergency sible. towing procedures. 3120690 – JLG Sizzor –...
  • Page 42 SECTION 4 - MACHINE OPERATION This page intentionally left blank. – JLG Sizzor – 3120690...

  • Page 43: Section 5. Emergency Procedures

    The controls on this panel provide the means for overriding the platform controls and for control- ling the platform lift up and down and ignition functions from the ground. Position the Ignition/Emergency Stop 3120690 – JLG Sizzor –...

  • Page 44: Emergency Operation

    It is imperative that JLG Industries, Inc. be notified imme- 2. Operate the machine from ground controls ONLY diately of any incident involving a JLG product. Even if no with the assistance of other personnel and equip- injury or property damage is evident, the factory should ment (cranes, overhead hoists, etc.) as may be...

  • Page 45: Section 6. Inspection And Repair Log

    SECTION 6 - INSPECTION AND REPAIR LOG SECTION 6. INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments 3120690 – JLG Sizzor –...
  • Page 46 SECTION 6 - INSPECTION AND REPAIR LOG Table 6-1.Inspection and Repair Log Date Comments – JLG Sizzor – 3120690...
  • Page 47 If you now own, but ARE NOT the original purchaser of the product covered by this manual, we would like to know who you are. For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 50 England Fax: (49) 421 693 5035 Fax: (61) 2 65 810122 Phone: (44) 870 200 7700 Fax: (44) 870 200 7711 JLG Latino Americana Ltda. JLG Europe B.V. JLG Industries (Norge AS) JLG Polska Rua Eng. Carlos Stevenson, Jupiterstraat 234 Sofeimyrveien 12 UI.

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