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Zirkon zahn M2 MILLING UNIT COMFORT LINE Operation And Maintenance Manual

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Summary of Contents for Zirkon zahn M2 MILLING UNIT COMFORT LINE

  • Page 1 m2 milling unit comfort line operation and maintenance manual...
  • Page 2 M2 Milling Unit Comfort Line Machine type: M2 Milling Unit (Wet Heavy Metal, Teleskoper, Dual Wet Heavy Metal, Dual Teleskoper, Dual Double Teleskoper) Version: 1.0 Copyright 2021 Zirkonzahn Gais srl ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 3 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 4: Table Of Contents

    Glass Ceramics Holder ..........27 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 5 Maintenance and control ........... . . 51 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 6 Permissible transport and storage conditions ........61 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 7 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 8: Milling Units Overview

    MILLING UNITS OVERVIEW M2 Wet Heavy Metal milling unit M2 Teleskoper milling unit ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 9 M2 Dual Wet Heavy Metal milling unit M2 Dual Teleskoper milling unit M2 Dual Double Teleskoper milling unit ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 10 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 11: Operation And Maintenance Manual

    OPERATION AND MAINTENANCE MANUAL This operation and maintenance manual is an integral part of the M2 milling unit comfort line and must be kept in a place known to the operator and easily and immediately accessible at all times. The milling units may only be operated by fully trained people.

  • Page 12: Service

    Zirkonzahn headquarters in Gais (phone +39 0474 066 660 or e-mail: info@zirkonzahn.com). ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 13: General

    The anti-scratch safety glass is also easy to clean and gives the milling unit a fresh look even after years of intensive use. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 14: Device Id Plate

    Zirkonzahn srl, Headquarters Italy – 39030 Gais – (BZ, Italy) is the manufacturer of the M2 milling units and is referred throughout the operation and maintenance manual as Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 15: Usage

    The processing of third party materials in this system is not recommended due to the lack of coordination regarding tools as well as milling strategies. It is recommended to use only Zirkonzahn original burs with a 6 mm shank diameter! ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 16: Not Intended Use

    Operation without compressed air or with compressed air that does not - Dry milling without a functioning suction unit increases the risk of dust exposure and is therefore not permitted. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 17: Safety And Residual Risks

    Touching moving parts is strictly forbidden. Repair and maintenance work on moving parts is strictly forbidden! Fine dust may be generated during Use breathing protection. elaboration. Use eye protection. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 18: Other Symbols

    Set the device out of operation and contact the Zirkonzahn support team at the Zirkonzahn headquarters in Gais (Tel. +39 0474 066 630 or e-mail: info@zirkonzahn.com). ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 19: Possible Sources Of Danger

    Danger of contusions caused by the The front plate must be closed manually. front plate. objects are not trapped. The installation surface must correspond to installation surface for the equipment. data. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 20 Increased noise emissions. If increased noise emissions are noticed at the workplace, ear protection must be worn. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 21: Installation Site

    The electrical power supply system must comply with the applicable national standards. The compressed air connection must be laid and installed by a specialist and must comply with the ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 22 CHAPTER INSTALLATION SITE ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 23: Components

    2 Cleaning Buckets Cleaning Kit 3 clamping nuts (RA10, RA14, BR16) If one of the components listed above is not contained in the supply, immediately contact your Zirkonzahn partner. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 24: M2 Milling Unit

    13. Automatic self-cleaning and drying function and Cleaning Kit for manual cleaning 14. Extraction unit 15. Webcam 16. Bellow 17. Compressed air indicator 18. Integrated PC with touch screen 19. Drawer with calibration set ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 25: M2 Dual Milling Unit

    12. Automatic self-cleaning and drying function and Cleaning Kit for manual cleaning 13. Extraction unit 14. Webcam 15. Bellow 16. Compressed air indicator 17. Integrated PC with touch screen 18. Drawer with calibration set ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 26: Recommended Additional Articles

    Article number Orbit for milling unit M2 Teleskoper: ZBAC4341 Article number Orbit for milling unit M2 Dual Teleskoper right: ZBAC4361 Article number Orbit for milling unit M2 Dual Teleskoper left: ZBAC4351 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 27: Blank Repositioner Holder

    Teleskoper Orbit (for Zirkonzahn's M2 Teleskoper m, M2 Dual Teleskoper and M2 Dual Double Teleskoper milling units). Article number: ZBAC2820 JawPositioner Support Article number: ZBAC3511 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 28: Cleaning Set Milling Spindle Automatic

    - Zirkonzahn.Modellier - design software: For the digital designing of dental restorations. Software for the virtual tooth set-up with new set-up concepts and extensive individual design options. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 29 - Zirkonzahn.Help: Zirkonzahn.Help is an extensive database that offers a multitude of hints and suggestions concerning our CAD/CAM programmes as well as answers to our customers’ most frequent requests. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 30 CHAPTER COMPONENTS ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 31: Installation

    - The original packaging must be kept for at least 1 year for possible return consignments. - For the operation of the device, a suitable power supply, compressed air supply and extraction unit (see technical data) are required. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 32 CHAPTER INSTALLATION ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 33: First Start-Up

    05. Mount the extraction hose on the milling unit. The suction volume of the suction unit must be at least 50 l/sec. (Outside diameter suction hose Ø = 45 mm.) 06. Connect the Cleaning Bucket. 07. Connect the Cleaning Kit. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 34: M2 Milling Unit

    CHAPTER FIRST START-UP M2 milling unit min. 30 mA Residual-current circuit-breaker min. 10 A (230 V) min. 20 A (115 V) Power circuit breaker ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 35 Compressed air Extraction (min. 6 bar, max. 10 bar) unit Clean air according to EXTRACTION UNIT max. 1400 W ISO 8573-1:2010 Cleaning Kit M2 Cleaning Bucket M2 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 36: M2 Dual Milling Unit

    CHAPTER FIRST START-UP M2 Dual milling unit min. 30 mA Residual-current circuit-breaker min. 10 A (230 V) min. 20 A (115 V) Power circuit breaker ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 37 Compressed air Extraction (min. 6 bar, max. 10 bar) unit Clean air according to EXTRACTION UNIT max. 1400 W ISO 8573-1:2010 Cleaning Kit M2 Cleaning Bucket M2 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 38: Connecting Of The Cleaning Kit

    Cleaning Kit (see picture). If the Cleaning Kit is mounted on the right-hand side, connect the hose of the suction unit to the upper connection of the Cleaning Kit. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 39 Two Cleaning Buckets are included in the scope of delivery of the milling unit. One of them is equipped with the necessary connections for the milling unit hoses. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 40: Normal Operation Wet Milling

    "PUSH" button on the front with the other hand and open the lid at the same time. Pour water and "Cooling Lubricant Plus Milling" in the indicated mixing ratio into the Cleaning Bucket. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 41: Wet Cleaning Of The Milling Unit

    "PUSH" button on the front, Open the Cleaning Bucket lid with connections by turning it and pressing the "PUSH" button on the front. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 42 Turn the tap on the Cleaning Kit to "ON". Activate the water pump in the Zirkonzahn.Fräsen software. 1. "More" 2. "Go to" 3. "Cleaning Positions" 4. "Water pump on/off". Remove the shower from its holder. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 43 In order to activate the suction unit, it must be activated in the Zirkonzahn.Fräsen software. 1. "More" 2. "Go to" 3. "Cleaning Positions" 4. "Vacuum Cleaner On/Off" ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 44: First Start-Up

    05. To guarantee the correctness of the parameters and the precision of the milling results, calibrate the milling unit according to the enclosed maintenance plan after delivery or installation. 06. The milling unit is now ready for operation. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 45: Normal Use

    If there is any danger to persons due to the defect, the M2 milling unit must not be used and must be secured against unauthorised use. Notify Zirkonzahn's Support also for troubleshooting. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 46: Procedure

    14. After completing the milling process, the spindle slides return to the starting position. 15. Take the milled workpiece out of the orbit and complete the work. 16. Clean the device. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 47: Cleaning

    Therefore, all cleaning works can be easily carried out without professional help. In case of uncertainties, contact Zirkonzahn's Support Team. The use of compressed air is prohibited. Only use cleaning agents recommended by Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 48: Cleaning Intervals

    CLEANING OF THE ORBIT WITH WET PROCESSING (WITH ORBIT CLEANING LIQUID) - Clean the orbit with the Orbit Cleaning Liquid as shown in the manual. - Safety regulations of the product Orbit Cleaning Liquid must be observed! ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 49: Spindle And Chuck Cleaning

    Hold the front shaft of the collet chuck with the small spanner wrench and open it with a left turn. Unscrew the chuck manually. Clean the inside of the spindle with the collet cone. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 50 Insert the collet back into the spindle and close it with both spanner wrenches. Continue with screwing the splash guard back onto the spindle and then turn on the air pressure. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 51: Maintenance

    The maintenance intervals must therefore be observed without fail. The maintenance plan is enclosed in this operation and maintenance manual. The latest Zirkonzahn.Fräsen software under the menu item "More". ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 52 CHAPTER MAINTENANCE ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 53: Repairs And Troubleshooting

    Zirkonzahn. Zirkonzahn Support: Tel.: +39 0474 066 630, e-mail: support@zirkonzahn.com Unplug from mains power when carrying out repair works! SPINDLE EXCHANGE Zirkonzahn. E-BOX EXCHANGE Zirkonzahn. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 54: Printed Circuit Boards Exchange

    Under no circumstances the device must be disposed of it in the environment or in normal garbage. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 55: Training And Practice

    - Insert the necessary milling burs into the tool changing magazine. Collet chuck does not open - Changing of the burs is not working - Check air pressure connection. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 56: Interrupted Milling Process

    If return shipment is required, always use the original packaging. Observe indication on transport packaging (fragile, this side up). Use suitable packaging for possible return of individual device components! ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 57: Warranty

    Zirkonzahn as defective (material or production defect). LOSS OF WARRANTY The loss of the warranty claim occurs in the following cases: - Poor maintenance. - Not proper, non-intended use. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 58: The Warranty Does Not Cover

    - Loss in sales. - Wear parts. TECHNICAL IMPROVEMENTS Zirkonzahn is not required to make any technical amendments or improvements related to subsequent design changes. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 59: Technical Data

    - Degree of contamination - Control voltage 48 V - Stepper motor 48 V - Chuck Ø 6 mm - Direction of spindle rotation Clockwise - Spindle motor 200 W ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 60: Technical Data Of The M2 Dual Milling Unit

    Standard Ø 95 mm; with Blank Repositioner Orbit up to Ø 125 mm - Compressed air connection min. 6 bar, max. 10 bar - Average air consumption 120 l/min ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...

  • Page 61: Compressed Air Connection

    - Do not expose to direct solar radiation. - Maximum relative air humidity of 75% at 30 °C; - Do not place it near an air conditioner. Avoid cold draughts. ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 62 - Keep it in a dry place. - Do not place it in a cold environment. - Protect it from dusts. - Do not place it near corrosive agents (e.g. salt water). ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 63 ZIRKONZAHN – OPERATION AND MAINTENANCE M2 MILLING UNIT COMFORT LINE – VERSION: 19/05/2021...
  • Page 64 H U M A N Z I R C O N I U M T E C H N O L O G Y Zirkonzahn Worldwide – Tel +39 0474 066 660 – info@zirkonzahn.com – www.zirkonzahn.com All information is subject to change. Errors and omissions excepted. Version: 19/05/2021...

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