1. Manuals
  2. Brands
  3. Zirkon zahn Manuals
  4. Industrial Equipment
  5. titanium spectral-colouring anodizer
  6. Operator and maintenance manual

Zirkon zahn titanium spectral-colouring anodizer Operator And Maintenance Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
titanium spectral-colouring
anodizer
Operator's and maintenance manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the titanium spectral-colouring anodizer and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Zirkon zahn titanium spectral-colouring anodizer

Summary of Contents for Zirkon zahn titanium spectral-colouring anodizer

  • Page 1 titanium spectral-colouring anodizer Operator’s and maintenance manual...
  • Page 2 02 02 Operator’s and maintenance manual Titanium Spectral-Colouring Anodizer Machine type: Anodiser Version: 14/06/2019 Copyright 2019 Zirkonzahn Gais S.r.l.
  • Page 3 03 03...

  • Page 4: Table Of Contents

    Symbols used in this Operator’s and Maintenance Manual ......06 Pictograms on the Titanium Spectral-Colouring Anodizer ......07 Checklist of components - Standard version .
  • Page 5 Pretreatment of titanium parts for anodisation ....... . 30 Use of the Titanium Spectral-Colouring Anodizer ......32 Use of the Anodizer Multi Holder (accessories) .

  • Page 6: Symbols Used In This Operator's And Maintenance Manual

    06 06 SYMBOLS USED IN THIS OPERATOR’S AND MAINTENANCE MANUAL Caution: Source of danger! Caution: Hazardous voltage! Caution: Danger of explosion! Prohibition: Access by unauthorised personnel is strictly forbidden! Prohibition: Carrying out repair and maintenance works while the machine is running! Prohibition: The use of water, compressed air or solvents is strictly forbidden! Mandatory sign: Unplug from mains power!

  • Page 7: Pictograms On The Titanium Spectral-Colouring Anodizer

    CHAPTER 07 07 PICTOGRAMS ON THE TITANIUM SPECTRAL-COLOURING ANODIZER The symbols (indications) listed below are attached to the device and serve to indicate uncertain and dangerous situations. The symbols have to be kept clean and have to be immediately exchanged, if they detach or if they are damaged.
  • Page 8 KAPITEL 08 08...

  • Page 9: Safety / Residual Risks

    This Operator’s and Maintenance Manual covers all you need to know for safe use and maintenance of the Titanium Spectral-Colouring Anodizer produced by Zirkonzahn S.r.l. This manual is subject to amendments at Zirkonzahn's sole discretion in the event of technical further development.

  • Page 10: Purpose

    PURPOSE The intended use of the device is outlined in this chapter. In this connection a hazard analysis was done on the Titanium Spectral-Colouring Anodizer. The manufacturer does not accept any responsibility for applications not described here which do not fall within the definition of intended use.

  • Page 11: Warranty Claim

    CHAPTER 1 11 11 SAFETY / RESIDUAL RISKS Warranty claim For warranty claims the customer must prove the date of purchase (i.e. copy of invoice). The warranty covers the replacement of parts found faulty by Zirkonzahn (material or production fault). Loss of warranty The loss of the warranty claim occurs in the following cases: - poor maintenance,...

  • Page 12: Technical Improvements

    Your safety comes first! Safety concept The safety concept of the Titanium Spectral-Colouring Anodizer as well as this Operator’s and Maintenance Manual were compiled according to the requirements of the Machinery Directive 98/37/EC in force until 29/12/2009 and the Machinery Directive 2006/42/EC in force since 30/10/2009, as well as the European Low Voltage Directive (LVD) 2006/95/ EC.

  • Page 13: Workplace, Handling, References To Safety

    Only instructed qualified personnel are allowed to undertake troubleshooting. If a malfunction cannot be rectified through the information provided in the Operator’s Manual, the Titanium Spectral-Colouring Anodizer must be turned off. Prevent unauthorised operation. Please contact your Zirkonzahn partner for troubleshooting.

  • Page 14: Equipment's Transport, Unpacking And Setting Up

    - A forklift or a lift tray truck are recommended for the transport of the pallet (weight approx. 200 kg). Caution when lifting! - The Titanium Spectral-Colouring Anodizer may only be moved and put down on surfaces with suitable stability, in a dry place and in a non-corrosive environment.

  • Page 15: Components

    CHAPTER 2 15 15 COMPONENTS COMPONENTS...

  • Page 16: Titanium Spectral-Colouring Anodizer

    KAPITEL 2 16 16 COMPONENTS TITANIUM SPECTRAL-COLOURING ANODIZER 01. Start button 10. Shelf for accessories (Short push - 3 seconds anodising time) 11. Cathode plug connection (Long push - 11 seconds anodising time) 12. Anodising tray 02. Display 13. Front panel lever arm 03.

  • Page 17: Technical Data

    100 – 240 V 50 – 60 Hz Weight 50 kg Protection class IP20 according to IEC/EN 60529 Noise level < 66 dB (A) Device ID plate The Device ID plate of the Titanium Spectral-Colouring Anodizer is attached on the rear of the equipment.
  • Page 18 KAPITEL 3 18 18 TECHNICAL DATA...

  • Page 19: Transport And Installation

    50 kg Pallet 20 kg - The Titanium Spectral-Colouring Anodizer is supplied on a pallet and encased by a cardboard box. - Do not put any object on top of the cardboard box. - Caution when removing the cardboard box (glass lining).

  • Page 20: Setting Up And Installation

    - Work and danger area must be easily visible and lit (at least 500 lux). - Make sure the Titanium Spectral-Colouring Anodizer is installed in such a way that it allows easy removal of the power plug in case of emergency.

  • Page 21: Operation

    CHAPTER 5 21 21 OPERATION OPERATION TRAINING AND PRACTICE The training on device operation with demos of the several possibilities of application is best achieved by a CAD/CAM introductory course by Zirkonzahn. Professional handling, safety measures and the most efficient use of the device will be conveyed during the course.
  • Page 22 KAPITEL 5 22 22 OPERATION...

  • Page 23: Volt Diagrams

    CHAPTER 6 23 23 VOLT DIAGRAMS VOLT DIAGRAMS COLD WATER PRETREATED COLD WATER 84 V 83 V 120 V 82 V 81 V 110 V 80 V 79 V 100 V 78 V 95 V 77 V 90 V 76 V 85 V 75 V 80 V...
  • Page 24 KAPITEL 6 24 24 VOLT DIAGRAMS...

  • Page 25: Cleaning And Maintenance

    After each use, all components (anode, cathode, cathode plug and tub) have to be neutralised and cleaned with water. Disconnect the device from power supply During any maintenance or cleaning, the Titanium Spectral-Colouring Anodizer must be disconnected from power supply. DRY CLEANING OF THE DEVICE - IMPORTANT: The use of compressed air, water or solvents is prohibited! - Clean with a dry cloth, a brush and a vacuum cleaner only (visible dusty parts only).

  • Page 26: Cleaning Instructions

    KAPITEL 7 26 26 CLEANING AND MAINTENANCE CLEANING INSTRUCTIONS Incorrect cleaning or failure to follow cleaning instructions might damage single components or seriously endanger operators! Maintenance work must only be executed by well-trained personnel. Personal safety equipment is required! MAINTENANCE AND CONTROL Regular controls Before commencing any operation with this device, the following controls must be executed in this order:...

  • Page 27: Repairs And Troubleshooting

    CHAPTER 8 27 27 REPAIRS AND TROUBLESHOOTING REPAIRS AND TROUBLESHOO- TING DETECTED FAULTS If malfunctions or defects are detected during the maintenance of the device, these must be remedied before the renewed start-up, in order to ensure a trouble-free and safe operation. Unplug from mains power when carrying out any connection and maintenance work! Defects, damages and malfunctions must be reported without delay to Zirkonzahn or to the service centres specified in your maintenance contract.

  • Page 28: Return

    KAPITEL 8 28 28 REPAIRS AND TROUBLESHOOTING RETURN If a defect is detected, consult Zirkonzahn or the service centers specified in your maintenance contract in order to discuss further steps in detail. If return shipment is required, always use the original packaging. Use suitable packing when returning components! DISMANTLING In case of dismantling, proceed in the reverse order of the equipment set-up.

  • Page 29: Instructions

    CHAPTER 9 29 29 INSTRUCTIONS INSTRUCTIONS...

  • Page 30: Pretreatment Of Titanium Parts For Anodisation

    KAPITEL 9 30 30 INSTRUCTIONS Pretreatment of titanium parts for anodisation ATTENTION: The Etching Powder is corrosive! Avoid inhalation, swallowing and the contact with eyes and skin! IMPORTANT: Use only when wearing acid-resistant gloves and safety goggles with plastic lenses! Put one tablespoon (included in the scope of delivery) of Etching Powder (ca.
  • Page 31 CHAPTER 9 31 31 INSTRUCTIONS ...and subsequently rinse thoroughly in the washbasin. Once again, move the part that has to be anodised back and forth in the Etching Powder solution for approx. 10 seconds..and rinse thoroughly in the washbasin. Now the titanium part can be anodised as usual.

  • Page 32: Use Of The Titanium Spectral-Colouring Anodizer

    KAPITEL 9 32 32 INSTRUCTIONS Use of the Titanium Spectral-Colouring Anodizer Open the front panel of the Titanium Spectral-Colouring Anodizer. Switch on the device. To do so, turn the main switch. As soon as theTitanium Spectral-Colouring Anodizer is ready for operation a short signal tone will sound.
  • Page 33 Stir the water well a few times until all powder has dissolved. Reinsert the tray into the designated fixture in the Titanium Spectral-Colouring Anodizer. Place the black cathode at the back, on the inside of the tray.
  • Page 34 KAPITEL 9 34 34 INSTRUCTIONS Place the holding device into the tray. Plug the anode and cathode connectors on the top. The red plug has to be connected to the red socket, the black plug has to be connected to the black socket.
  • Page 35 CHAPTER 9 35 35 INSTRUCTIONS Put the workpiece that is to be coloured onto its holding device. ATTENTION: Use compatible screw-in tools by the original manufacturer! Press the start button. The light turns blue. After the signal tone sounds again and the blue overhead lighting comes on, the Titanium Spectral- Colouring Anodizer can be opened again.
  • Page 36 KAPITEL 9 36 36 INSTRUCTIONS Press the start button. The light turns blue. Select the anodising time depending on the size of the workpiece (Short push – 3 seconds anodising time) (Long push – 11 seconds anodising time) Close the front panel of the Titanium Spectral- Colouring Anodizer.
  • Page 37 Independent of that, the water bath should be changed at least every week, to avoid deposits a the bottom of the tray. CAUTION: The Zirkonzahn Titanium Spectral-Colouring Anodizer can only be used in combination with the Zirkonzahn Anodizing Powder.

  • Page 38: Use Of The Anodizer Multi Holder (Accessories)

    The internal threaded holes are intended for anodising screws. Remove the tray from the Titanium Spectral-Colouring Anodizer and fill it with cold water. The filling quantity depends on the titanium bases or screws to be anodised and the rods used.
  • Page 39 39 39 Put 5 grams (approx. one teaspoon or half a lid full) of ANODIZING POWDER into the tray. Stir the water well a few times until all powder has dissolved. Plug the anode and cathode connectors on the top. The red plug has to be connected to the red socket, the black plug has to be connected to the black socket.
  • Page 40 40 40 Place the titanium bases on the mounting rods after they have been pre-treated according to the previous instructions. Then screw in the wing nut. CAUTION: Connect the parts in a way that there is a proper contact between the titanium bases as well as between the titanium bases and the Anodizer Multi Holder.
  • Page 41 41 41 Start the Titanium Spectral-Colouring Anodizer. Adjust the colour with the wheel. With the use of Etching Powder, the colours can be enhanced/ changed. Note: Volt diagram on page 23. Press and hold the start button until the button flashes blue.
  • Page 42 42 42 After the signal tone sounds again and the blue overhead lighting comes on, the Titanium Spectral-Colouring Anodizer can be opened again.

  • Page 43: General Notes

    43 43 General notes...
  • Page 44 H U M A N Z I R C O N I U M T E C H N O L O G Y Zirkonzahn Worldwide – Tel +39 0474 066 660 – info@zirkonzahn.com – www.zirkonzahn.com All information is subject to change. Errors and omissions excepted. Version: 14/06/2019...

Table of Contents