Carlisle BINKS Maple 8/25 Service Manual
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Carlisle BINKS Maple 8/25 Service Manual

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Service Manual
EN
Maple 8/25 Pump
• Model 104042
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this
manual.
Contact your local Carlisle Fluid Technologies representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT
77-3232 R3.2
www.carlisleft.com

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Summary of Contents for Carlisle BINKS Maple 8/25

  • Page 1 IMPORTANT! DO NOT DESTROY It is the Customer's responsibility to have all operators and service personnel read and understand this manual. Contact your local Carlisle Fluid Technologies representative for additional copies of this manual. READ ALL INSTRUCTIONS BEFORE OPERATING THIS PRODUCT 77-3232 R3.2...

  • Page 2: Eu Declaration Of Conformity

    Providing all conditions of safe use / installation stated within the product manuals have been complied with and also installed in accordance with any applicable local codes of practice. Director of Sales (EMEA) D Smith Signed for and on behalf of Carlisle Fluid Technologies UK Ltd: 27/6/18 Bournemouth,BH11 9LH,UK 77-3232 R3.2...
  • Page 3 In this part sheet, the words WARNING, CAUTION and NOTE are used to emphasize important safety information as follows: WARNING CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in Important installation, operation or maintenance minor personal injury, product or property severe personal injury, death or substantial property information.

  • Page 4: Specification

    Specification Ratio: 25:1 Maximum air inlet pressure: 7 bar [101.5 psi] Maximum fluid pressure: 175 bar [2500 psi] Nominal flow volume / cycle: 0.2 l/m [0.053 US gal/m] Output @ 60 cycles / min: 12 l/m [3.2 US gal/m] Maximum recommended continous cycle rate [cycles/min]: Maximum recommended intermittent cycle rate [cycles / min]: Fluid inlet connection:...

  • Page 5: Dimensions And Mounting Details

    Dimensions and Mounting Details 1/2'' NPT Outlet Connection 1" Sanitary inlet AIR INLET EARTHING POINT MOUNTING LOCATIONS SECTION A-A 77-3232 R3.2 5/20 www.carlisleft.com...

  • Page 6: Installation

    Installation This product should be flushed with a suitable compatible solvent prior to use. Mount the pump securely and position the pump at a convenient height (below the lid height of the paint container), to allow for maintenance, visual observation, and periodic inspection. The wall mount bracket is included with all pumps.
  • Page 7 Installation Set the pump speed to a slow cycle rate and prime the pump to remove any air before increasing pressure. Inspect for any air or fluid leaks. Set the pump cycle rate to achieve the required paint volume and then adjust the system back pressure regulator and pump air pressure to achieve the desired system fluid pressure.
  • Page 8 Parts list - Pump Assembly ITEM PART NO. DESCRIPTION REMARKS  162746 Ø25.5 x 2 O-RING 164838 Ø2 x 4.75 RIVET 165044 M12 SPRING WASHER 165123 M10 SPRING WASHER 165948 M10 x 40 SOCKET HEAD CAP SCREW  171714 3/4'' BALL 177119 M12 x 65 SOCKET HEAD CAP SCREW 192009...

  • Page 9: Pump Assembly

    Pump Assembly 77-3232 R3.2 9/20 www.carlisleft.com...
  • Page 10 Parts list - Air Motor Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010037 POPPET ASSEMBLY  161993 Ø20.35 x 1.78 O-RING  161994 Ø4.47 x 1.78 O-RING  162729 SHAFT SEAL  162730 SHAFT BEARING  162731 Ø230 x 3 O-RING 165108 M8 SPRING WASHER 165135...
  • Page 11 77-3232 R3.2 11/20 www.carlisleft.com...
  • Page 12 Air Motor Piston Assembly ITEM PART NO. DESCRIPTION REMARKS  162728 AIR MOTOR PISTON SEAL 165975 M16 x 60 GRUB SCREW 192882 PISTON SHAFT 192886 PISTON = GREASE (AGMD-010) = LOCTITE = TORQUE = MAINTENANCE ORDER (Reverse for assembly) = GREASE INTERNAL (AGMD-010) 77-3232 R3.2 12/20...

  • Page 13: Air Valve Assembly

    Air Valve Assembly ITEM PART NO. DESCRIPTION REMARKS 0115-010425 VALVE BLOCK END CAP  0115-010427 BUMPER 0115-010428 MAGNET 0115-010431 SPACER 0115-010463  QEV PISTON  162719 Ø47.29 x 2.62 O-RING  162767 Ø30 x 2 O-RING 163951 M6 x 16 BUTTON HEAD CAP SCREW 192651 PLUG 1/8'' BSPP 0115-010424...
  • Page 14 Fluid Piston Assembly ITEM PART NO. DESCRIPTION REMARKS  160526 PISTON BALL CHECK SPRING 162743  Ø33 x 2 O-RING 162744  Ø23.52 x 1.78 O-RING  162745 Ø29.9 x 1.78 O-RING  193181 Ø7/8'' BALL 193186 Ø46 FLUID PISTON 193187 PISTON KEEP ...

  • Page 15: Fault Finding

    Fault Finding Symptom Possible Cause Remedy Air entering the suction hose/manifold Check seals and hose connections. Pump will not ‘Prime’ Worn piston seals Replace piston seals. Inspect, clean and/or replace balls Ball checks not seating correctly. and seats. Check air and fluid supply ball valves No Air or Fluid supply and supply hoses.
  • Page 16 Fault Finding Symptom Possible Cause Remedy Worn air motor piston seals. Replace air motor piston seal. Disassemble pump as required to Worn/failed air motor shaft seals. replace air motor shaft seals. Pump runs but has excessive pulsation. Worn fluid piston seal. Replace fluid piston seal.

  • Page 17: Maintenance Schedule

    Spares Kits for Maple 8/25 Pump KIT No. PART NO. DESCRIPTION REMARKS  250653 Fluid section seal kit Check main parts list for  250654 Fluid overhaul kit details of individual kit contents  250656 Air Motor Seal Kit 0115-010037 Poppet Assembly 2 off per pump 0115-010424...

  • Page 18: Bellows Replacement

    Bellows Replacement ITEM PART NO. DESCRIPTION REMARKS 502377 Bellows positioning tool 502382 Bellows assembly spigot Screw Item No. 2 (assembly spigot) onto the piston shaft Using Item No. 1, push bellows over spigot until located in groove. Smear loctite 572 over nose of bellows, thread nut onto bellows ensuring the thread starts squarely.
  • Page 19 Accessories ITEM PART NO. 192206 1'' Sanitary Gasket 193275 1'' Sanitary - 3/4'' NPT (f) Adapter 192009 1 & 1½'' Sanitary Clamp 194281 1'' Sanitary - 1'' NPT (f) Adapter 502608 Seal Insertion Tool For Shaft seal (162729) 502377 Bellows Positioning Tool AGMD-010 Kluber Isoflex Topas NB 52 Grease 50g Tube...
  • Page 20 WARRANTY POLICY This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty. The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided, may invalidate any warranty.

This manual is also suitable for:

104042

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